Raw material melting reaction device for preparing sodium silicate

Abstract

The utility model discloses a raw material melting reaction device for sodium silicate preparation, and relates to the technical field of sodium silicate preparation. The device comprises a base table, a stirring mechanism and a heating mechanism are arranged on the base table, the stirring mechanism comprises a roller assembly and a plurality of mixing assemblies, the roller assembly comprises two first supports fixedly connected to the top of the base table, a roller is arranged above the base table, and the two first supports are fixedly connected to the top of the base table. And the right side of the left bracket I is rotationally connected with a rotating shaft I. According to the raw material melting reaction device for preparing the sodium silicate, through the arrangement of the stirring mechanism, the problems that in the use process of an existing raw material melting reaction device for preparing the sodium silicate, sodium silicate raw materials which are subjected to a raw material melting reaction in the device are inconvenient to stir, so that the raw materials in the device are heated unevenly, and the reaction time is shortened are solved. The problems of unnecessary waste, increase of production cost and reduction of product quality caused by unnecessary reaction or incomplete reaction in the prior art are solved in the prior art.

Description

Technical Field

[0001] This utility model belongs to the field of sodium silicate preparation technology, and in particular relates to a raw material melting reaction device for sodium silicate preparation. Background Technology

[0002] Sodium silicate has a wide range of applications in chemical and other fields. However, traditional raw material melting reaction devices for its preparation have many shortcomings. Early devices often used simple furnaces, which resulted in uneven heating and inconsistent melting of raw materials, affecting the stability of product quality. Moreover, traditional devices had poor sealing, which easily led to material leakage during high-temperature melting, causing not only waste of raw materials but also safety hazards. In addition, the discharge process was often inconvenient and inefficient, making it difficult to accurately control the discharge volume and speed, further restricting the large-scale and refined production of sodium silicate. Therefore, a raw material melting reaction device for sodium silicate preparation is needed to solve these problems.

[0003] However, existing raw material melting reaction devices for sodium silicate preparation are not convenient for stirring the sodium silicate raw materials undergoing the melting reaction during use. This leads to uneven heating of the raw materials in the device, resulting in unnecessary reactions or incomplete reactions, which causes unnecessary waste, increases production costs, and the additional reaction products also reduce the quality of the product. Utility Model Content

[0004] The purpose of this invention is to provide a raw material melting reaction device for the preparation of sodium silicate. By setting up a stirring mechanism, it solves the problem that existing raw material melting reaction devices for the preparation of sodium silicate are not easy to stir during use, which leads to uneven heating of the raw materials in the device, unnecessary reactions or incomplete reactions, resulting in unnecessary waste, increased production costs, and additional reaction products that reduce product quality.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model is a raw material melting reaction device for preparing sodium silicate, including a base, on which a stirring mechanism and a heating mechanism are provided;

[0007] The stirring mechanism includes a roller assembly and several mixing components. The roller assembly includes two supports fixedly connected to the top of the base. A roller is arranged above the base. A rotating shaft is rotatably connected to the right side of the left support. The right side of the rotating shaft rotates through the right support.

[0008] Furthermore, a motor is fixedly connected to the right side of the support on the right side, and the output shaft of the motor is fixedly connected to the rotating shaft through a coupling. A turntable is rotatably connected to the inner wall of the roller, and the outer wall of the rotating shaft is fixedly connected to the turntable.

[0009] Furthermore, a gear is fixedly connected to the left side of the support on the right side, and the rotating shaft rotates through the gear. A turntable is rotatably connected to the inner wall of the roller, and the rotating shaft rotates through the turntable.

[0010] Furthermore, the mixing component includes a second rotating shaft that rotates through the first rotating disk. The second rotating shaft rotates through the second rotating disk. A second gear is fixedly connected to the outer wall of the second rotating shaft. The second gear meshes with the first gear. A scraper is fixedly connected to the outer wall of the second rotating shaft. The outer wall of the scraper is in contact with the roller and the outer wall of the scraper is in contact with the first rotating shaft.

[0011] Furthermore, the heating mechanism includes a rotating component and a heating component. The rotating component includes a feed inlet connected to a turntable one, and a discharge outlet connected to a turntable two.

[0012] Furthermore, a number of brackets are fixedly connected to the top of the base, and two rollers are rotatably connected to each of the brackets, with the outer walls of the two rollers in contact with the drum.

[0013] Furthermore, the heating assembly includes a housing fixedly connected to the top of the base, and two heating blocks are fixedly connected to the inner wall of the housing.

[0014] Furthermore, two sliding doors are slidably connected to the left and right sides of the feed inlet, and a third bracket is fixedly connected to the outer wall of the second bracket, with the right side of the third bracket fixedly connected to the roller.

[0015] This utility model has the following beneficial effects:

[0016] 1. By setting up a stirring mechanism, the motor can be started to rotate its output shaft. When the motor's output shaft rotates, it will drive several mixing components to rotate around the rotating shaft under the action of the first turntable. When the mixing components rotate around the rotating shaft, they will rotate under the action of the first gear, stirring the material inside the drum. This allows for thorough stirring of the sodium silicate raw material undergoing the raw material melting reaction inside the device, avoiding uneven heating inside, unnecessary reactions, or incomplete reactions, thereby reducing production costs and ensuring stable product quality.

[0017] 2. By setting up a heating mechanism, the sliding door can be closed, and then the heating block can be activated to heat the sodium silicate raw material inside the drum. At this time, under the action of the first rotating shaft, the drum will be driven to rotate through the third bracket. The rotation will become easier under the action of the rollers. After production is completed, the motor can be turned off, the sliding door on the left side can be opened, and the sodium silicate inside the drum can be discharged through the discharge port. This allows for uniform heating of the mixing drum, avoiding prolonged baking of local areas and preventing additional reactions inside. At the same time, the outer barrel is sealed during heating to prevent heat loss, thereby further reducing production costs.

[0018] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the left sectional view of the present invention;

[0022] Figure 3 This is a partial cross-sectional view of the rotating assembly of this utility model;

[0023] Figure 4 This is a partial cross-sectional view of the roller assembly of this utility model;

[0024] Figure 5 This utility model Figure 4 A magnified structural diagram of A in the diagram.

[0025] The attached diagram lists the components represented by each number as follows:

[0026] 1. Base; 2. Mixing mechanism; 21. Drum assembly; 211. Support 1; 212. Drum; 213. Rotating shaft 1; 214. Motor; 215. Turntable 1; 216. Gear 1; 217. Turntable 2; 22. Mixing assembly; 221. Rotating shaft 2; 222. Gear 2; 223. Scraper; 3. Heating mechanism; 31. Rotating assembly; 311. Feed inlet; 312. Discharge outlet; 313. Support 2; 314. Roller; 32. Heating assembly; 321. Box body; 322. Heating block; 323. Sliding door; 324. Support 3. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figure 1-5 As shown, this utility model is a raw material melting reaction device for preparing sodium silicate, including a base 1, a stirring mechanism 2 and a heating mechanism 3 arranged on the base 1. The stirring mechanism 2 includes a drum assembly 21 and several mixing components 22. The drum assembly 21 includes two supports 211 fixedly connected to the top of the base 1. A drum 212 is arranged above the base 1. A rotating shaft 213 is rotatably connected to the right side of the left support 211. The right side of the rotating shaft 213 rotatably passes through the right support 211. A motor 214 is fixedly connected to the right side of the right support 211. The output shaft of the motor 214 is fixedly connected to the rotating shaft 213 through a coupling. A turntable 215 is rotatably connected to the inner wall of the drum 212. The outer wall of the rotating shaft 213 is fixedly connected to the turntable 215. A gear 216 is fixedly connected to the left side of the right support 211. A rotating shaft 213 rotates through a gear 216. A turntable 217 is rotatably connected to the inner wall of the drum 212. The rotating shaft 213 rotates through the turntable 217. The mixing component 22 includes a rotating shaft 221 that rotates through the turntable 215. The rotating shaft 221 rotates through the turntable 217. A gear 222 is fixedly connected to the outer wall of the rotating shaft 221. The gear 222 meshes with the gear 216. A scraper 223 is fixedly connected to the outer wall of the rotating shaft 221. The outer wall of the scraper 223 contacts the drum 212 and the outer wall of the scraper 223 contacts the rotating shaft 213. By setting up a stirring mechanism, the sodium silicate raw material undergoing the raw material melting reaction in the device can be fully stirred, avoiding uneven heating inside, unnecessary reactions or incomplete reactions, thereby reducing production costs and ensuring stable product quality.

[0029] The heating mechanism 3 includes a rotating component 31 and a heating component 32. The rotating component 31 includes a feed inlet 311 connected to a turntable 215, and a discharge outlet 312 connected to a turntable 217. Several brackets 313 are fixedly connected to the top of the base 1, and two rollers 314 are rotatably connected to the brackets 313. The outer walls of the two rollers 314 are in contact with the drum 212. The heating component 32 includes a box 321 fixedly connected to the top of the base 1. Two heating blocks 322 are fixedly connected to the inner wall of the box 321. Two sliding doors 323 are slidably connected to the left and right sides of the feed inlet 311. A bracket 324 is fixedly connected to the outer wall of the brackets 313. The right side of the bracket 324 is fixedly connected to the drum 212. By setting up the heating mechanism, the mixing drum can be heated evenly, avoiding prolonged baking of local areas and causing additional reactions inside. At the same time, the outer barrel is sealed during heating to prevent heat loss, thereby further reducing production costs.

[0030] A specific application of this embodiment is as follows: First, move the device to the appropriate position and open the two sliding doors 323 on the right side. Pour the sodium silicate raw material to be processed into the drum 212 through the feed inlet 311. At this time, the motor 214 can be started, causing its output shaft to rotate. When the output shaft of the motor 214 rotates, it will drive several mixing components 22 to rotate around the rotating shaft 213 through the rotating shaft 213 under the action of the turntable 215. When the mixing components 22 rotate around the rotating shaft 213, they will rotate under the action of the gear 216, stirring the material inside the drum 212. This ensures that the sodium silicate raw material undergoing the raw material melting reaction inside the device is fully stirred, preventing uneven heating and unnecessary reactions. To ensure a complete reaction and reduce production costs while maintaining stable product quality, the sliding door 323 can be closed, and the heating block 322 can be activated to heat the sodium silicate raw material inside the drum 212. At this time, under the action of the rotating shaft 213, the drum 212 will be rotated through the bracket 324. The rotation will become easier under the action of the roller 314. After production is completed, the motor 214 can be turned off, and the sliding door 323 on the left side can be opened to discharge the sodium silicate inside the drum 212 through the discharge port 312. This allows for uniform heating of the mixing drum, preventing localized areas from being baked for a long time and causing additional internal reactions. At the same time, the outer barrel is sealed during heating to prevent heat loss, thereby further reducing production costs.

[0031] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0032] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A raw material melting and reacting apparatus for producing a sodium-silicate, comprising a base stand (1), characterized in that: The base (1) is provided with a stirring mechanism (2) and a heating mechanism (3); The stirring mechanism (2) includes a roller assembly (21) and several mixing components (22). The roller assembly (21) includes two supports (211) fixedly connected to the top of the base (1). A roller (212) is provided above the base (1). A rotating shaft (213) is rotatably connected to the right side of the support (211) on the left side. The right side of the rotating shaft (213) rotates through the support (211) on the right side.

2. A raw material melting reactor for producing sodium sulfide according to claim 1, characterized in that, A motor (214) is fixedly connected to the right side of the bracket (211) located on the right side. The output shaft of the motor (214) is fixedly connected to the rotating shaft (213) via a coupling. A turntable (215) is rotatably connected to the inner wall of the roller (212). The outer wall of the rotating shaft (213) is fixedly connected to the turntable (215).

3. A raw material melting reactor for producing sodium sulfide according to claim 2, characterized in that, A gear 1 (216) is fixedly connected to the left side of the support 1 (211) on the right side. The rotating shaft 1 (213) rotates through the gear 1 (216). A turntable 2 (217) is rotatably connected to the inner wall of the roller (212). The rotating shaft 1 (213) rotates through the turntable 2 (217).

4. A raw material melting reactor for producing sodium sulfide according to claim 3, characterized in that, The mixing component (22) includes a rotating shaft (221) that rotates through a turntable (215). The rotating shaft (221) rotates through a turntable (217). A gear (222) is fixedly connected to the outer wall of the rotating shaft (221). The gear (222) meshes with the gear (216). A scraper (223) is fixedly connected to the outer wall of the rotating shaft (221). The outer wall of the scraper (223) is in contact with a roller (212). The outer wall of the scraper (223) is in contact with the rotating shaft (213).

5. A raw material melting reactor for producing sodium hydrosulfite according to claim 4, characterized in that, The heating mechanism (3) includes a rotating component (31) and a heating component (32). The rotating component (31) includes a feed inlet (311) connected to a turntable (215) and a discharge outlet (312) connected to a turntable (217).

6. A raw material melting reactor for producing sodium hydrosulfite according to claim 5, characterized in that, The top of the base (1) is fixedly connected to several brackets (313), and two rollers (314) are rotatably connected to the brackets (313). The outer walls of the two rollers (314) are in contact with the roller (212).

7. The raw material melting reaction apparatus for preparing sodium silicate according to claim 6, characterized in that, The heating assembly (32) includes a housing (321) fixedly connected to the top of the base (1), and two heating blocks (322) are fixedly connected to the inner wall of the housing (321).

8. A raw material melting reactor for producing sodium hydrosulfite according to claim 7, characterized in that, The feed inlet (311) has two sliding doors (323) slidably connected to its left and right sides. The bracket three (324) is fixedly connected to the outer wall of the bracket two (313). The right side of the bracket three (324) is fixedly connected to the roller (212).

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