Multifunctional machining equipment for valve body

Abstract

The utility model relates to multifunctional valve body machining equipment, which belongs to the technical field of valve body machining and comprises an equipment base, a valve body bracket, a five-axis drilling robot and a filter net basket, a bearing tray is fixedly mounted on the equipment base, the bearing tray is rotatably connected with an adjusting frame, and a first band-type brake stepping motor is fixedly mounted on the adjusting frame. A two-way lead screw is fixedly installed at the driving end of the first band-type brake stepping motor, the outer wall of the two-way lead screw is in threaded connection with a lead screw nut, and a bearing sliding block is fixedly installed on the lead screw nut. The electric clamping assembly is arranged, the positioning frame can be driven to clamp and position the valve body at the two ends of the valve body, so that the five-axis drilling robot can conveniently drill the valve body, the flushing assembly is arranged, machining waste can be cleaned, machining chippings can be collected, and the machining efficiency is improved. And after machining on one side is completed, rotating adjustment can be conducted to the other side for machining, and therefore the machining efficiency can be effectively improved.

Description

Technical Field

[0001] This utility model relates to the field of valve body processing technology, and in particular to a multi-functional valve body processing equipment. Background Technology

[0002] When processing valve bodies, it is often necessary to drill holes in them. During drilling, the valve body needs to be clamped and positioned. However, many valve bodies are irregularly shaped, and ordinary clamping devices are not convenient for fixing irregularly shaped valve bodies.

[0003] A search revealed that Chinese patent CN202322280306.4 discloses a positioning device for valve body processing. By activating a drain valve, a first rotating wheel drives a second rotating wheel via a track. The second rotating wheel then drives a first rotating plate and a second rotating plate on a rotating rod to rotate, achieving the rotation and flipping of the valve body. This solves the problem of needing to reposition the valve body when processing multiple sides, improving work efficiency. A telescopic rod moves the clamping seat to the valve body, and then a telescopic cylinder is activated to drive the clamping plate to clamp the valve body in the clamping seat. The telescopic cylinder and clamping plate can fix valve bodies of different sizes, improving the practicality of the device. The rubber anti-slip pad inside the clamping plate ensures that the valve body will not slip during processing, improving the safety of the device.

[0004] The above-mentioned technical solution has the following drawbacks: although such processing equipment can position the valve body through the clamping assembly, thus facilitating processing and positioning, it is inconvenient to clean up the debris generated during valve body processing in actual use. In order to facilitate the drilling of bolt holes in the valve body and facilitate the cleaning of debris, a multi-functional valve body processing equipment is proposed. It is equipped with an electric clamping assembly, which can drive the positioning frame to clamp and position the valve body at both ends, thus facilitating the drilling of the valve body by a five-axis drilling robot. It is also equipped with a flushing assembly to clean up processing waste and collect processing debris. After processing on one side, it can be rotated and adjusted to process on the other side, thereby effectively improving processing efficiency.

[0005] In view of this, this work improves and solves the above problems. Through dedicated research and application of theoretical principles, a technical solution with a reasonable design that can effectively improve the above defects has finally been proposed.

[0006] The information disclosed in this background section is intended only to enhance the understanding of the general background of this utility model and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content

[0007] This utility model provides a multi-functional valve body processing device that solves the problems mentioned in the background. It is equipped with an electric clamping component that can drive a positioning frame to clamp and position the valve body at both ends, thereby facilitating drilling of the valve body by a five-axis drilling robot. It is also equipped with a flushing component to clean up processing waste and collect processing debris. After processing on one side, it can be rotated and adjusted to process the other side, thereby effectively improving processing efficiency.

[0008] The solution to the above-mentioned technical problems of this utility model is as follows: A multi-functional valve body processing equipment includes an equipment base, a valve body bracket, a five-axis drilling robot, and a filter basket. The equipment base is fixedly equipped with a load-bearing tray, and the load-bearing tray is rotatably connected to an adjusting frame. The adjusting frame is fixedly equipped with a first-stage brake stepper motor, and the drive end of the first-stage brake stepper motor is fixedly equipped with a bidirectional lead screw. The outer wall of the bidirectional lead screw is threaded with a lead screw nut, and the lead screw nut is fixedly equipped with a load-bearing slider. The adjusting frame is fixedly equipped with a limit rod, and the load-bearing slider is fixedly equipped with an mounting plate. The valve body bracket can be fixedly connected to the mounting plate by screws. The five-axis drilling robot is installed at the equipment base. The equipment base has a water collection tank corresponding to the filter basket, and the five-axis drilling robot is equipped with a spray head.

[0009] Based on the above technical solution, the present invention can be further improved as follows.

[0010] Furthermore, one end of the bidirectional lead screw is rotatably connected to the inner wall of the adjustment frame.

[0011] Furthermore, the load-bearing slider has a limiting hole corresponding to the limiting rod, and the inner wall of the limiting hole is slidably connected to the limiting rod.

[0012] Furthermore, there are two valve body brackets, both of which are ring-shaped structures, and each valve body bracket has a groove corresponding to the valve body flange plate.

[0013] Furthermore, the filter basket is inserted into the water collection tank, the water collection tank is fixedly connected to a sewage discharge valve, and the sewage discharge valve is fixedly connected to a drain valve.

[0014] Furthermore, the spray head is fixedly connected to a water pump, and the water pump is fixedly connected to a water supply pipe.

[0015] Furthermore, the load-bearing tray is fixedly equipped with a second brake stepper motor, and the adjusting frame is fixedly equipped with a connecting rod.

[0016] Furthermore, both the connecting rod and the drive end of the second brake stepper motor are fixedly equipped with receiving gears, and the receiving gears on both sides are bevel gears and are meshed together.

[0017] This utility model provides a multi-functional processing equipment for valve bodies, which has the following advantages:

[0018] 1. Select a valve body bracket of appropriate size according to the valve body diameter and install it on the mounting plate. Start the No. 1 brake stepper motor to rotate the bidirectional screw. The screw nut can drive the two load-bearing sliders on both sides to slide on the outer wall of the limit rod, so that the valve body brackets on both sides can clamp and position the valve body. This allows the valve body brackets to be stably placed so that the drill bit end of the five-axis drilling robot can drill the valve body.

[0019] 2. The water pump can pump water from the water supply pipe to the spray head, thereby rinsing the drilling end of the five-axis drilling robot, cooling and rinsing the drilling part. The rinsing water mixed with debris can be collected in the filter basket in the water collection tank. The debris can be collected in the filter basket, and the sewage can be discharged through the sewage discharge valve and the drain valve.

[0020] 3. After processing on one side of the valve body, the No. 2 brake stepper motor can be started. The No. 2 brake stepper motor can drive the No. 1 brake stepper motor connected to the connecting rod to rotate 180 degrees at the adjustment frame through the receiving gear, so that the clamped valve body can be flipped, which makes it easier for the five-axis drilling robot to drill the other side of the valve body.

[0021] 4. This multi-functional valve body processing equipment is equipped with an electric clamping component, which can drive the positioning frame to clamp and position the valve body at both ends, thus facilitating drilling of the valve body by a five-axis drilling robot. It is also equipped with a flushing component to clean up processing waste and collect processing debris. After processing on one side, it can be rotated and adjusted to process the other side, thereby effectively improving processing efficiency.

[0022] The above description is merely an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it according to the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings. The specific implementation methods of this utility model are given in detail in the following embodiments and their accompanying drawings. Attached Figure Description

[0023] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0024] Figure 1 This is a schematic diagram of the structure of a multi-functional valve body processing device provided in an embodiment of the present invention;

[0025] Figure 2 A front view of a multi-functional valve body processing device provided in an embodiment of this utility model;

[0026] Figure 3 A schematic diagram of the structure of the adjusting frame in a multi-functional processing equipment for valve bodies provided in an embodiment of this utility model;

[0027] Figure 4 This is a schematic diagram of the connection between the valve body bracket and the mounting plate in a multi-functional valve body processing equipment provided in an embodiment of the present invention.

[0028] The attached diagram lists the components represented by each number as follows:

[0029] 1. Equipment base; 2. Load-bearing pallet; 3. Adjustment frame; 4. No. 1 brake stepper motor; 5. Two-way lead screw; 6. Lead screw nut; 7. Load-bearing slider; 8. Limit rod; 9. Mounting plate; 10. Valve body bracket; 11. Five-axis drilling robot; 12. Filter basket; 13. Water collection tank; 14. Sewage discharge valve; 15. Drain valve; 16. Spray head; 17. Water pump; 18. Water supply pipe; 19. No. 2 brake stepper motor; 20. Connecting rod; 21. Receiving gear. Detailed Implementation

[0030] The following is in conjunction with the appendix Figure 1-4 The principles and features of this utility model are described below. The examples given are for illustrative purposes only and are not intended to limit the scope of this utility model. The utility model is described more specifically in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of this utility model will become clearer from the following description and claims. It should be noted that the drawings are in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of this utility model.

[0031] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0032] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0033] like Figure 1-4 As shown, a multi-functional valve body processing device includes a base 1, a valve body bracket 10, a five-axis drilling robot 11, and a filter basket 12. A load-bearing tray 2 is fixedly installed on the base 1. An adjusting frame 3 is rotatably connected to the load-bearing tray 2. A first-stage brake stepper motor 4 is fixedly installed on the adjusting frame 3. A bidirectional lead screw 5 is fixedly installed at the drive end of the first-stage brake stepper motor 4. A lead screw nut 6 is threaded onto the outer wall of the bidirectional lead screw 5. A load-bearing slider 7 is fixedly installed on the lead screw nut 6. A limit rod 8 is fixedly installed on the adjusting frame 3. A mounting plate 9 is fixedly installed on the load-bearing slider 7. The valve body bracket 10 is fixedly connected to the mounting plate 9 by screws. The five-axis drilling robot 11 is installed on the base 1. A water collection tank 13 is opened on the base 1 corresponding to the filter basket 12. A spray head 16 is installed on the five-axis drilling robot 11.

[0034] Preferably, one end of the bidirectional lead screw 5 is rotatably connected to the inner wall of the adjusting frame 3.

[0035] Preferably, the load-bearing slider 7 has a limiting hole corresponding to the limiting rod 8, and the inner wall of the limiting hole is slidably connected to the limiting rod 8.

[0036] Preferably, there are two valve body brackets 10, both of which are ring-shaped structures, and the valve body brackets 10 are provided with slots corresponding to the valve body flanges.

[0037] Preferably, the filter basket 12 is inserted into the water collection tank 13, the water collection tank 13 is fixedly connected to the sewage discharge valve 14, and the sewage discharge valve 14 is fixedly connected to the drain valve 15.

[0038] Preferably, the spray head 16 is fixedly connected to a water pump 17, and the water pump 17 is fixedly connected to a water supply pipe 18.

[0039] Preferably, the load-bearing pallet 2 is fixedly installed with a second brake stepper motor 19, and the adjusting frame 3 is fixedly installed with a connecting rod 20.

[0040] Preferably, the drive ends of the connecting rod 20 and the second brake stepper motor 19 are both fixedly installed with receiving gears 21, and the receiving gears 21 on both sides are bevel gears and are meshed together.

[0041] The specific working principle and usage method of this utility model are as follows: A valve body bracket 10 of appropriate size is selected according to the valve body diameter and mounted on the mounting plate 9. The first brake stepper motor 4 is started, rotating the bidirectional lead screw 5. This, through the lead screw nut 6, drives the two side load-bearing sliders 7 to slide on the outer wall of the limit rod 8, allowing the two side valve body brackets 10 to clamp and position the valve body. This ensures the valve body bracket 10 is stably positioned, facilitating drilling by the drill bit end of the five-axis drilling robot 11. The water pump 17 pumps water from the water supply pipe 18 to the spray head 16, thereby flushing the drill bit end of the five-axis drilling robot 11. The washing process cools and rinses the drilled area. The rinsing water mixed with debris is collected in the filter basket 12 in the water collection tank 13. The debris is collected in the filter basket 12. The wastewater can be discharged through the wastewater discharge valve 14 and the drain valve 15. After processing on one side of the valve body, the second brake stepper motor 19 can be started. The second brake stepper motor 19 can drive the first brake stepper motor 4 connected to the connecting rod 20 to rotate 180 degrees at the adjustment frame 3 through the receiving gear 21, so that the clamped valve body can be flipped, which makes it easier for the five-axis drilling robot 11 to drill the other side of the valve body.

[0042] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any way. Those skilled in the art can readily implement this utility model based on the accompanying drawings and the above description. However, any modifications, alterations, or variations made by those skilled in the art without departing from the scope of the utility model's technical solution, utilizing the disclosed technical content, are equivalent embodiments of this utility model. Furthermore, any equivalent changes, alterations, or variations made to the above embodiments based on the essential technology of this utility model are still within the protection scope of this utility model's technical solution.

Claims

1. A valve body multifunctional processing equipment, comprising an equipment base (1), a valve body bracket (10), a five-axis drilling robot (11), a filter screen basket (12), characterized in that: The equipment base (1) is fixedly installed with a load-bearing tray (2), the load-bearing tray (2) is rotatably connected with an adjustment frame (3), the adjustment frame (3) is fixedly installed with a first brake stepper motor (4), the drive end of the first brake stepper motor (4) is fixedly installed with a bidirectional lead screw (5), the outer wall of the bidirectional lead screw (5) is threaded with a lead screw nut (6), the lead screw nut (6) is fixedly installed with a load-bearing slider (7), the adjustment frame (3) is fixedly installed with a limit rod (8), the load-bearing slider (7) is fixedly installed with an mounting plate (9), the valve body bracket (10) can be fixedly connected to the mounting plate (9) by screws, the five-axis drilling robot (11) is installed at the equipment base (1), the equipment base (1) has a water collection tank (13) corresponding to the filter basket (12), and the five-axis drilling robot (11) is installed with a spray head (16).

2. The valve body multi-functional machining apparatus according to claim 1, wherein One end of the bidirectional lead screw (5) is rotatably connected to the inner wall of the adjusting frame (3).

3. The valve body multi-functional machining apparatus according to claim 1, wherein The load-bearing slider (7) has a limit hole corresponding to the limit rod (8), and the inner wall of the limit hole is slidably connected to the limit rod (8).

4. The valve body multi-functional machining apparatus according to claim 1, wherein There are two valve body brackets (10), both of which are ring-shaped structures, and each valve body bracket (10) has a groove corresponding to the valve body flange plate.

5. The valve body multi-functional machining apparatus according to claim 1, wherein The filter basket (12) is inserted into the water collection tank (13), the water collection tank (13) is fixedly connected to the sewage discharge valve (14), and the sewage discharge valve (14) is fixedly connected to the drain valve (15).

6. The valve body multi-functional machining apparatus according to claim 1, wherein The spray head (16) is fixedly connected to a water pump (17), and the water pump (17) is fixedly connected to a water supply pipe (18).

7. The valve body multi-functional machining apparatus according to claim 1, wherein The load-bearing tray (2) is fixedly equipped with a second brake stepper motor (19), and the adjusting frame (3) is fixedly equipped with a connecting rod (20).

8. The valve body multi-functional machining apparatus according to claim 7, wherein The connecting rod (20) and the drive end of the second brake stepper motor (19) are both fixedly equipped with receiving gears (21), and the receiving gears (21) on both sides are bevel gears and are meshed together.

Images