Automatic cutting and chamfering integrated equipment

By designing an automated cutting and chamfering integrated equipment, the problem of low production efficiency caused by separating cutting and chamfering was solved. It realizes the automated process of material rack loading, conveying, cutting, conveying, chamfering and unloading, thereby improving production efficiency and reducing labor costs.

CN224143954UActive Publication Date: 2026-04-21FOSHAN LONGXIN LASER TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FOSHAN LONGXIN LASER TECH CO LTD
Filing Date
2025-05-07
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

In existing technologies, the cutting and chamfering processes are carried out separately, which results in a lot of time and manpower being wasted on the transfer and clamping of workpieces between different devices, severely restricting the efficiency and cost of the production process.

Method used

Design an automated cutting and chamfering integrated equipment, including feeding, cutting, conveying and chamfering devices. The various processes are closely connected through the automation device to realize the automated process of material rack loading, conveying, cutting, conveying, chamfering and unloading.

Benefits of technology

Reduce manual intervention, lower labor costs, improve production efficiency, and achieve efficient integrated processing of cutting and chamfering.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic cutting and chamfering integrated device which comprises a machine tool and a material frame, a feeding device, a cutting device, a conveying device and a chamfering device are arranged on the machine tool, a material supporting assembly is arranged on the material frame, a material conveying assembly and a material driving device are arranged on the feeding device, and the material conveying assembly is in transmission connection with the material driving device. The feeding device is arranged on the left side of the material supporting assembly, the cutting device is arranged on the left side of the feeding device, the conveying device is arranged on the left side of the cutting device and comprises a conveying belt and a guide plate, the conveying belt conducts conveying motion from right to left, and the material supporting assembly can feed pipes on a material frame into a machine tool to enter the cutting stage. The cut pipes fall onto a conveying belt, the conveying belt conveys the pipes from the right side to the left side to a chamfering device for chamfering, and then discharging is conducted; the whole production equipment covers a series of working procedures such as material taking, conveying, cutting, conveying, chamfering and discharging, and the problem that the efficiency is low due to separate machining is solved.
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Description

Technical Field

[0001] This utility model relates to the field of automated cutting technology, and in particular to an automated cutting and chamfering integrated device. Background Technology

[0002] Traditional cutting and chamfering processes often use separate equipment and processes. While separating cutting and chamfering equipment ensures process flexibility, the step-by-step cutting and chamfering process also consumes a lot of time and manpower for auxiliary operations such as workpiece transfer and clamping between different devices, which seriously restricts the efficiency improvement of the entire production process and increases production costs.

[0003] With the rapid development of the manufacturing industry, various industries are increasingly demanding higher precision, efficiency, and automation in workpiece processing. For parts produced in large batches, there is an urgent need for a production equipment that can integrate cutting and chamfering, achieve high automation, precision, and efficiency, optimize and upgrade the production process, and improve the processing efficiency of parts that require cutting and chamfering. Utility Model Content

[0004] The main purpose of this utility model is to propose an automated cutting and chamfering integrated equipment, which aims to solve the technical problems of existing technology where the cutting and chamfering processes are separated, the area occupied is large, and the work efficiency is low.

[0005] To achieve the above objectives, this utility model proposes an automated cutting and chamfering integrated device, comprising: a machine tool and a material rack. The machine tool is equipped with a feeding device, a cutting device, a conveying device, and a chamfering device. The material rack is equipped with a material support assembly. The feeding device is equipped with a material conveying assembly and a material driving device. The material conveying assembly is connected to the material driving device. The feeding device is located on the left side of the material support assembly. The cutting device is located on the left side of the feeding device. A conveying device is located on the left side of the cutting device. The conveying device includes a conveyor belt and a guide plate. During operation, the conveyor belt moves from right to left.

[0006] The chamfering device includes a frame, two limiting plates, a clamping mechanism, a pusher plate, and a chamfering machine. The two limiting plates are mounted on the frame and arranged opposite to each other. The clamping mechanism and the pusher plate are located below the limiting plates. The pusher plate is slidably connected to the frame. The chamfering machine is located on one side of the frame.

[0007] The chamfering device is located on the rear side of the conveyor belt, the guide plate is located on the front side of the conveyor belt, and the guide plate is provided with a guide drive device, which is connected to the guide plate in a transmission manner.

[0008] The material support assembly feeds the pipes from the rack into the machine tool for cutting. After cutting, the pipes fall onto a conveyor belt, which transports them from right to left. During transport, a guide plate pushes the pipes onto the conveyor belt into a chamfering device, allowing them to enter a limiting plate. A pusher plate then feeds the pipes to the vicinity of the chamfering machine, where a clamping mechanism holds them in place. The chamfering machine then chamfers the pipes. After chamfering, the clamping mechanism is released, and the pusher plate unloads the chamfered pipes. The entire production line encompasses a series of processes, including material handling, conveying, cutting, conveying, chamfering, and unloading. Each step is tightly connected through automation, reducing manual intervention, lowering labor costs, and improving production efficiency.

[0009] Preferably, a fixing mechanism is provided above the conveyor belt, the fixing mechanism is slidably connected to the machine tool, the fixing mechanism is provided with an adjustment plate and a clamping plate, the adjustment plate is drivenly connected to the clamping plate, the clamping plate is slidably connected to the fixing mechanism, and the clamping plate is provided with a first clamping claw.

[0010] The fixing mechanism is used to fix the pipe, making it easier for the cutting device to cut. The fixing mechanism can move left and right, and the adjustment plate can control the up and down movement of the fixing mechanism, improving the flexibility of the fixing mechanism. The first claw is used to hold the pipe.

[0011] Preferably, the card plate is further provided with a second card claw, which is located to the left of the first card claw. The second card claw is provided with a card claw driving device, which is connected to the second card claw in a transmission manner.

[0012] The double clamps can more firmly secure the pipe and facilitate cutting.

[0013] Preferably, the card plate is further provided with a second card claw, which is located to the left of the first card claw. The second card claw is provided with a card claw driving device, which is connected to the second card claw in a transmission manner.

[0014] Preferably, the machine tool is provided with a baffle plate, which is located on the left side of the guide plate. The baffle plate is provided with a baffle driving device, which is connected to the baffle plate in a transmission manner.

[0015] The baffle plate can block the pipe and control its position, making it easier for the pipe to fall into the chamfering device during the conveyor belt process, thus achieving automated transmission.

[0016] Preferably, the conveyor belt is provided with baffles on its front and rear sides, and a first clamping plate is provided on the side of the baffle closest to the conveyor belt. The first clamping plate is provided with a tensioning rod, and the baffle is provided with a tensioning shaft hole. The tensioning rod is inserted into the tensioning shaft hole and is movably connected to the tensioning shaft hole.

[0017] The baffle and the first clamp can limit the position of the pipe on the conveyor belt and prevent the pipe from rolling around. The tension rod and tension shaft hole can move the first clamp closer to or away from the clamp and fix the position of the first clamp, which is convenient for limiting pipes of different diameters, thereby improving the stability of the equipment.

[0018] Preferably, the baffle is provided with a second clamping plate, which is located between the first clamping plate and the baffle. The conveyor belt has a conveying bracket, and the conveying bracket is provided with a movable block. One side of the movable block is slidably connected to the conveying bracket, and the other side of the movable block is provided with the tensioning shaft hole. The second clamping plate is provided with the tensioning rod, which is movably connected to the tensioning shaft hole.

[0019] The second clamping plate is provided with a movable groove that extends in the left-right direction. The first clamping plate is provided with a movable rod that is inserted into the movable groove and is movably connected to the movable groove.

[0020] The second clamp performs the same function as the first clamp. In addition, the second clamp can move relative to the first clamp in the left and right directions, increasing the restriction distance of the pipe, strengthening the position restriction of the pipe, and improving the flexibility of the clamp.

[0021] Preferably, the pusher plate is provided with at least two upward-facing material troughs, and the clamping mechanism is provided with a discharge block. The discharge block includes a vertical plate and a discharge plate. The vertical plate is vertically arranged, the bottom of the vertical plate is connected to the clamping mechanism, the top of the vertical plate is connected to the discharge plate, and the discharge plate extends obliquely backward, with the front height being greater than the rear height.

[0022] The material trough can hold pipes, which are transported to the chamfering machine by the pusher plate for chamfering. It connects with the clamping mechanism to form an automated feeding and chamfering process, achieving high-efficiency production. The unloading block on the clamping mechanism is used to unload the chamfered pipes, improving the automation of the process.

[0023] Preferably, the chamfering machine is equipped with a chamfering drive device, which is connected to the chamfering machine in a transmission manner. The chamfering machine is slidably connected to the frame, and the frame on the right side is slidably connected to the machine tool.

[0024] The chamfering machine is movable, which facilitates the alignment of the pipe with the chamfering machine and improves the flexibility of chamfering. The frame and the machine tool are slidably connected, which allows the frame to hold pipes of different lengths, further improving flexibility.

[0025] Preferably, the feeding device is provided with two rows of material conveying components and a tensioning drive device, one row of material conveying components is drivenly connected to the material drive device, and the other row of material conveying components is drivenly connected to the tensioning drive device.

[0026] The material conveying assembly can be driven by the material driving device to rotate, providing power for the conveying pipe. The tensioning drive device can move the two rows of material conveying assemblies closer or further apart to adapt to the transportation of pipes of different diameters and improve the flexibility of the equipment.

[0027] Preferably, the material rack is provided with a feeding assembly and a discharging assembly. The feeding assembly includes a feeding plate and a feeding drive device. The feeding plate is driven by the feeding drive device. The discharging assembly includes a discharging plate and a discharging drive device. The feeding assembly is located in front of the material support assembly. The discharging assembly is located in front of the feeding assembly. A rotating shaft is provided on the rear side of the discharging assembly. The front side of the discharging assembly is driven by the discharging drive device.

[0028] The feeding plate can control the range of pipes entering the feeding plate, and the feeding plate can feed the pipes into the material support assembly. There is no need to manually place the workpieces one by one onto the material support assembly, which greatly improves the feeding efficiency and shortens the production cycle. Attached Figure Description

[0029] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0030] Figure 1 This is a schematic diagram of the conveying device on the machine tool according to the present invention;

[0031] Figure 2 for Figure 1 A magnified view of a section at point A in the middle;

[0032] Figure 3 This is a schematic diagram of the structure of the integrated equipment formed by the machine tool and the material rack of this utility model;

[0033] Figure 4 This utility model Figure 3 A magnified view of a section at point B in the middle;

[0034] Figure 5 This is a schematic diagram of the chamfering device of this utility model, showing the removal of the left chamfering machine.

[0035] Figure 6 This is a schematic diagram of the overall structure of the chamfering device of this utility model;

[0036] Figure 7 This is a schematic diagram of the structure of the conveyor belt, guide plate, and baffle plate of this utility model;

[0037] Figure 8 This is a schematic diagram of the structure of the material rack of this utility model. Figure 1 ;

[0038] Figure 9 This is a schematic diagram of the structure of the material rack of this utility model. Figure 2 .

[0039] In the attached diagram: 1-Machine tool, 11-Baffle plate, 12-Baffle drive device, 2-Material rack, 21-Material support assembly, 22-Feeding assembly, 221-Feeding plate, 222-Feeding drive device, 23-Discharging assembly, 231-Discharging plate, 232-Discharging drive device, 233-Rotating shaft, 3-Feeding device, 31-Material conveying assembly, 32-Material drive device, 33-Tensioning drive device, 4-Cutting device, 5-Conveying device, 51-Conveyor belt, 511-Baffle plate, 5111-Tightening shaft hole, 512-First clamping plate, 5121-Tightening rod, 5 122-Moving rod, 513-Second clamping plate, 5131-Moving groove, 52-Guide plate, 521-Guide driving device, 53-Fixing mechanism, 54-Adjusting plate, 55-Clamping plate, 551-First clamping claw, 552-Second clamping claw, 553-Clamping claw driving device, 56-Transfer bracket, 561-Moving block, 6-Chamfering device, 61-Frame, 62-Limiting plate, 63-Clamping mechanism, 631-Unloading block, 6311-Vertical plate, 6312-Unloading plate, 64-Pushing plate, 641-Material trough, 65-Chamfering machine, 66-Chamfering driving device.

[0040] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0041] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0042] It should be noted that if the embodiments of this utility model involve directional indicators, such as up, down, left, right, front, back, etc., the directional indicators are only used to explain the relative positional relationship and movement of the components in a specific posture. If the specific posture changes, the directional indicators will also change accordingly.

[0043] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0044] like Figures 1 to 9 As shown, an automated cutting and chamfering integrated equipment includes a machine tool 1 and a material rack 2. The machine tool 1 is equipped with a feeding device 3, a cutting device 4, a conveying device 5, and a chamfering device 6. The material rack 2 is equipped with a material support assembly 21. The feeding device 3 is equipped with a material conveying assembly 31 and a material driving device 32. The material conveying assembly 31 and the material driving device 32 are connected in a transmission manner. The feeding device 3 is located on the left side of the material support assembly 21. The cutting device 4 is located on the left side of the feeding device 3. The conveying device 5 is located on the left side of the cutting device 4. The conveying device 5 includes a conveyor belt 51 and a guide plate 52. During operation, the conveyor belt 51 moves from right to left.

[0045] The chamfering device 6 includes a frame 61, two limiting plates 62, a clamping mechanism 63, a pusher plate 64, and a chamfering machine 65. The two limiting plates 62 are mounted on the frame 61 and arranged opposite to each other. The clamping mechanism 63 and the pusher plate 64 are located below the limiting plates 62. The pusher plate 64 is slidably connected to the frame 61. The chamfering machine 65 is located on one side of the frame 61.

[0046] The chamfering device 6 is located on the rear side of the conveyor belt 51, and the guide plate 52 is located on the front side of the conveyor belt 51. The guide plate 52 is provided with a guide drive device 521, and the guide drive device 521 is connected to the guide plate 52 in a transmission manner.

[0047] The material support assembly 21 feeds the pipes from the material rack 2 into the machine tool 1 for cutting. The cut pipes fall onto the conveyor belt 51, which transports them from right to left. During transport, the guide plate 52 pushes the pipes from the conveyor belt 51 into the chamfering device 6, allowing them to enter the limiting plate 62. The pusher plate 64 then feeds the pipes to the vicinity of the chamfering machine 65. The clamping mechanism 63 then clamps the pipes, allowing the chamfering machine 65 to chamfer them. After chamfering, the clamping mechanism 63 is released, and the pusher plate 64 unloads the chamfered pipes. The entire production equipment encompasses a series of processes including material handling, conveying, cutting, conveying, chamfering, and unloading. Each step is tightly connected through automated devices, reducing manual intervention, lowering labor costs, and improving production efficiency.

[0048] The material rack 2 is arranged in the left-right direction. The material support assembly 21 is composed of multiple sheet metal pieces with grooved openings facing upwards, arranged in a straight line in the left-right direction, for placing pipes. Multiple rollers are also provided on the sheet metal pieces, which facilitate the movement of the pipes by rolling. The material support assembly 21 is aligned with the feeding device 3, which is set on the machine tool 1. The cutting device 4 is placed to the left of the feeding device 3. The cutting device 4 used in this utility model is a laser cutting head. A chuck is provided between the feeding device 3 and the cutting device 4 for clamping the pipes. A conveyor belt 51 is installed below the cutting device 4 for transporting the pipes. When the pipes are placed on the material support assembly 21, the feeding device 3, due to its material conveying assembly 31, can actively roll through the material driving device 32, transporting the pipes through the chuck to the cutting device 4. Then, the chuck is clamped, the pipes are cut, and the pipes fall onto the conveyor belt 51. A chamfering device 6 is provided at a certain distance from the cutting device 4. The chamfering device 6 is located on the rear side of the conveyor belt 51, and the corresponding guide plate 52 is placed on the front side of the conveyor belt 51. The guide drive device 521 is a cylinder that can drive the guide plate 52 to move in the front-back direction. When the cut pipe moves on the conveyor belt 51 to the same front-back direction as the chamfering device 6, the guide plate 52 is driven to knock the pipe into the chamfering device 6 to enter the chamfering process. After the chamfering is completed, the material is unloaded, thus completing the automatic cutting and chamfering integrated production.

[0049] like Figures 1 to 2 In some specific embodiments, a fixing mechanism 53 is provided above the conveyor belt 51. The fixing mechanism 53 is slidably connected to the machine tool 1. The fixing mechanism 53 is provided with an adjustment plate 54 and a clamping plate 55. The adjustment plate 54 is connected to the clamping plate 55 in a transmission manner. The clamping plate 55 is slidably connected to the fixing mechanism 53. The clamping plate 55 is provided with a first clamping claw 551.

[0050] The fixing mechanism 53 is used to fix the pipe, which facilitates the cutting device 4 to cut. The fixing mechanism 53 can move left and right, and the adjustment plate 54 can control the fixing mechanism 53 to move up and down, which improves the flexibility of the fixing mechanism 53. The first claw 551 is used to hold the pipe.

[0051] The front side of the fixing mechanism 53 has two guide rails, which are set vertically and are slidably connected to the slider on the clamping plate 55. One end of the adjusting plate 54 is rotatably connected to the fixing mechanism 53 through the rotating shaft 233, and the other end is fixed to the clamping plate 55. Rotating the adjusting plate 54 can move the clamping plate 55 up and down. The front side of the machine tool 1 is equipped with two guide rails and a shaft in the middle, which are set in the left and right directions. The fixing mechanism 53 is equipped with corresponding sliders, sliding sleeves and motors, which facilitates the sliding of the fixing mechanism 53 along the guide rails and shaft in the left and right directions, and improves the flexibility when clamping the pipe.

[0052] like Figures 1 to 2In some specific embodiments, the card plate 55 is also provided with a second card claw 552, which is located to the left of the first card claw 551. The second card claw 552 is provided with a card claw driving device 553, which is connected to the second card claw 552 in a transmission manner.

[0053] The double clamps can more firmly secure the pipe and facilitate cutting.

[0054] The second jaw 552 is located to the left of the first jaw 551. When cutting the pipe, the two jaws work together with the chuck between the cutting device 4 and the feeding device 3 to firmly hold the pipe and improve the accuracy of the cutting. The jaw driving device 553 is a cylinder that can drive the second jaw 552 to move left and right, making it convenient to clamp pipes of different lengths.

[0055] like Figure 7 In some specific embodiments, the machine tool 1 is provided with a baffle plate 11, which is located on the left side of the guide plate 52. The baffle plate 11 is provided with a baffle driving device 12, which is connected to the baffle plate 11 in a transmission manner.

[0056] The baffle plate 11 can block the pipe and control its position, making it easier for the pipe to fall into the chamfering device 6 during the conveyor belt 51, thus achieving automated transmission coordination.

[0057] The material blocking drive device 12 is a cylinder that can drive the material blocking plate 11 to move in the front-back direction. When the cut pipe is transported along the left side of the conveyor belt 51 and reaches the position to enter the chamfering device 6, in order to prevent the pipe from continuing to move along the left side, the material blocking drive device 12 pushes the material blocking plate 11 to move backward, so that the material blocking plate 11 is horizontal on the conveyor belt 51. At this time, the pipe is blocked by the material blocking plate 11. Then, the guide plate 52 is used to push the pipe into the chamfering device 6. The material blocking plate 11 can greatly improve the accuracy of pipe transportation in the automation process.

[0058] like Figure 7 In some specific embodiments, baffles 511 are provided on the front and rear sides of the conveyor belt 51, and a first clamping plate 512 is provided on the side of the baffle 51 closest to the conveyor belt 51. A tensioning rod 5121 is provided on the first clamping plate 512, and a tensioning shaft hole 5111 is provided on the baffle 511. The tensioning rod 5121 is inserted into the tensioning shaft hole 5111, and the tensioning rod 5121 is movably connected to the tensioning shaft hole 5111.

[0059] The baffle 511 and the first clamping plate 512 are configured to limit the position of the pipe on the conveyor belt 51 and prevent the pipe from rolling randomly. The tension rod 5121 and the tension shaft hole 5111 can move the first clamping plate 512 closer to or further away from the clamping plate and fix the position of the first clamping plate 512, which is convenient for limiting pipes of different diameters, thereby improving the stability of the equipment.

[0060] The right side of the conveyor belt 51 is located below the cutting device 4, and the left side is equipped with a motor to drive the conveyor belt 51 to move. When it is necessary to restrict the pipe, the first clamping plates 512 on the front and rear sides are brought closer to each other. When the required position is reached, the tensioning shaft hole 5111 is tightened to fix the tensioning rod 5121 to move, thereby restricting the pipe from moving back and forth. The first clamping plate 512 can prevent the pipe from rolling in the front and back direction, which would affect the transportation efficiency.

[0061] like Figure 7 In some specific embodiments, the baffle 511 is provided with a second clamping plate 513, which is located between the first clamping plate 512 and the baffle 511. The conveyor belt 51 has a conveying bracket 56, and the conveying bracket 56 is provided with a movable block 561. One side of the movable block 561 is slidably connected to the conveying bracket 56, and the other side of the movable block 561 is provided with a tensioning shaft hole 5111. The second clamping plate 513 is provided with a tensioning rod 5121, which is movably connected to the tensioning shaft hole 5111.

[0062] The second clamping plate 513 is provided with a moving groove 5131, which extends in the left and right direction. The first clamping plate 512 is provided with a moving rod 5122, which is inserted into the moving groove 5131 and is movably connected to the moving groove 5131.

[0063] The second clamping plate 513 performs the same function as the first clamping plate 512. In addition, the second clamping plate 513 can move in the left and right direction relative to the first clamping plate 512, thereby increasing the restriction distance of the pipe, strengthening the position restriction of the pipe, and improving the flexibility of the clamping plate.

[0064] The second clamping plate 513 is provided with the same tensioning rod 5121, which is connected to the tensioning shaft hole 5111 on the movable block 561, so that the two second clamping plates 513 can move closer and further away from each other. The front and rear sides of the conveying bracket 56 are provided with grooves, which are set in the left and right direction. The slider on the movable block 561 is stuck in the groove, so that the movable block 561 can move left and right, thereby driving the second clamping plate 513 to move left and right. The moving rod 5122 on the first clamping plate 512 is inserted into the moving groove 5131, connecting the first clamping plate 512 and the second clamping plate 513, so that the first clamping plate 512 and the second clamping plate 513 are continuous, lengthening the first clamping plate 512, preventing the pipe from rolling off due to the first clamping plate 512 not being long enough, and improving the ability to limit the length of multiple pipes or longer pipes.

[0065] like Figures 5 to 6In some specific embodiments, the pusher plate 64 is provided with at least two upward-opening material troughs 641, and the clamping mechanism 63 is provided with a discharge block 631. The discharge block 631 includes a vertical plate 6311 and a discharge plate 6312. The vertical plate 6311 is vertically arranged, the bottom of the vertical plate 6311 is connected to the clamping mechanism 63, and the top of the vertical plate 6311 is connected to the discharge plate 6312. The discharge plate 6312 extends obliquely to the rear, and the height of the front side is greater than the height of the rear side.

[0066] The material trough 641 can hold the pipes and transport them to the chamfering machine 65 for chamfering via the pusher plate 64. It connects with the clamping mechanism 63 to form an automated feeding and chamfering process, achieving high-efficiency production. The unloading block 631 on the clamping mechanism 63 is used to unload the chamfered pipes, improving the automation of the process.

[0067] A material holding trough 641 is provided on both the front and rear sides of the pusher plate 64. When the pusher plate 64 is in the front position and not filled with material, the pusher plate 64 is pushed backward so that the material holding trough 641 on the rear side catches the pipe first. The material holding trough 641 is pushed backward and the pipe in the rear material holding trough 641 enters the chamfering process. The material holding trough 641 on the front side catches the pipe. After the pipe in the rear material holding trough 641 is chamfered, the clamping mechanism 63 that clamps the pipe opens. The pipe moves downward along with a part of the clamping mechanism 63 and is sent back to the material holding trough 641 on the rear side of the pusher plate 64. The clamping mechanism 63 continues to open. At this time, the unloading block 631 installed on the clamping mechanism 63 moves downward so that the front height of the unloading block 631 is lower than the height of the material holding trough 641, so that the pusher plate 64 can continue to move backward. Then, the pipe on the front receiving trough 641 of the pusher plate 64 enters the clamping mechanism 63. At this time, the pipe on the rear receiving trough 641 of the pusher plate 64 is above the unloading block 631. Subsequently, the clamping mechanism 63 begins to close, and the unloading block 631 moves upward, knocking the pipe on the rear receiving trough 641 of the pusher plate 64 down, rolling down along the extension direction of the unloading plate 6312. The clamping mechanism 63 clamps the pipe on the front receiving trough 641 of the pusher plate 64 and chamfers it. After chamfering, the above operation is repeated. After unloading the two pipes, the pusher plate 64 returns to the initial position to prepare for loading. Multiple cycles of operation complete the fully automated unloading process. The clever cooperation of the unloading block 631, the pusher plate 64, and the clamping mechanism 63 improves the efficiency of chamfering and unloading.

[0068] Furthermore, a cylinder is installed on the front side of the pusher plate 64 to drive the pusher plate 64 to move back and forth, and a crank-slider mechanism drive device is provided below the clamping mechanism 63 to drive the two clamping mechanisms 63 at the same time.

[0069] The two sets of clamping mechanisms 63 are connected by guide rods to the discs below them. The other side of the guide rods is connected to the motor for rotation. The discs are connected to the clamping mechanisms 63 by connecting rods. When the motor rotates, it drives the two discs to rotate simultaneously through the guide rods. The discs drive the connecting rods to rotate, causing the clamping mechanisms 63 to close and open, thus automating the pusher plate 64 and the clamping mechanisms 63.

[0070] like Figures 1 to 6 In some specific embodiments, the chamfering machine 65 is provided with a chamfering drive device 66, which is connected to the chamfering machine 65 in a transmission manner. The chamfering machine 65 is slidably connected to the frame 61, and the right frame 61 is slidably connected to the machine tool 1.

[0071] The chamfering machine 65 is movable, which facilitates the alignment of the pipe with the chamfering machine 65 and improves the flexibility of chamfering. The frame 61 is slidably connected to the machine tool 1, which allows the frame 61 to hold pipes of different lengths, further improving flexibility.

[0072] Two guide rails are mounted on the frame 61. The slider on the chamfering machine 65 is slidably connected to the guide rails. The chamfering drive device 66, which is a motor, drives the chamfering machine 65 to move left and right. Taking the right-side chamfering machine 65 as an example, when the pipe is being fed, it can move to the right to make room, and then move to the left to chamfer the pipe, making the chamfering work more flexible and improving its versatility.

[0073] Two guide rails are provided on the rear side of the machine tool 1 and are slidably connected to the slider on the right frame 61. A turntable is used to drive the right frame 61 through a rotating shaft. When it is necessary to adjust the distance between the two frames 61, the turntable is rotated to move the right frame, which is convenient for chamfering pipes of different lengths.

[0074] like Figures 4 to 4 In some specific embodiments, the feeding device 3 is provided with two rows of material conveying components 31 and a tensioning drive device 33. One row of material conveying components 31 is connected to the material drive device 32, and the other row of material conveying components 31 is connected to the tensioning drive device 33.

[0075] The material conveying assembly 31 can be driven by the material driving device 32 to rotate, providing power for the conveying pipe. The tensioning drive device 33 can make the two rows of material conveying assemblies 31 move closer or further apart to adapt to the transportation of pipes of different diameters and improve the flexibility of the equipment.

[0076] The material conveying assembly 31 consists of a row of rolling wheels connected by a chain. The material driving device 32 is a cylinder located below and rotatably connected to one of the rolling wheels. The material driving device 32 drives one rolling wheel, thereby driving the entire material conveying assembly 31 to provide transport power for the pipes. The tensioning drive device 33 is also a cylinder, which drives the other row of material conveying assemblies 31. The two sets of material conveying assemblies 31 can move closer or further apart, enabling the feeding device 3 to convey pipes of different diameters, improving work efficiency. The two rows of material conveying assemblies 31 can also transmit power through gear meshing, achieving dual-power transmission from both sides.

[0077] like Figures 8 to 9 In some specific embodiments, the material rack 2 is provided with a feeding component 22 and a discharging component 23. The feeding component 22 includes a feeding plate 221 and a feeding drive device 222. The feeding plate 221 is connected to the feeding drive device 222 in a transmission manner. The discharging component 23 includes a discharging plate 231 and a discharging drive device 232. The feeding component 22 is located in front of the material support component 21, and the discharging component 23 is located in front of the feeding component 22. A rotating shaft 233 is provided on the rear side of the discharging component 23, and the front side of the discharging component 23 is connected to the discharging drive device 232 in a transmission manner.

[0078] The pouring plate 231 can control the range of the pipe entering the feeding plate 221. The feeding plate 221 can feed the pipe into the material support assembly 21, eliminating the need for manual placement of workpieces one by one onto the material support assembly 21, which greatly improves the feeding efficiency and shortens the production cycle.

[0079] The pipe is placed on the material rack 2. The material pouring drive device 232 drives the front side of the material pouring plate 231 to rotate due to the rotation of the shaft 233, causing the front side of the material pouring plate 231 to rise and tilt. The material pouring plate tilts, allowing the pipe to slide to the rear side under the action of gravity and enter the upper part of the feeding assembly 22. Then, the feeding drive device 222 drives the feeding assembly 22 to bring the pipe into the material support assembly 21. The sheet metal on the material support assembly 21 is tilted on the side close to the feeding assembly 22, so that the pipe can slide down onto the material support assembly 21. Then, it is fed into the machine tool 1 through the feeding device 3 for cutting and chamfering. The material pouring drive device 232 and the feeding drive device 222 are both cylinders.

[0080] The front of machine tool 1 is equipped with a control system and a control panel, which are used to control the operation of the entire set of process equipment.

[0081] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.

Claims

1. An automatic cutting and chamfering integrated device, characterized in that, include: The machine tool (1) and the material rack (2) are provided. The machine tool (1) is provided with a feeding device (3), a cutting device (4), a conveying device (5) and a chamfering device (6). The material rack (2) is provided with a material support assembly (21). The feeding device (3) is provided with a material conveying assembly (31) and a material driving device (32). The material conveying assembly (31) is connected to the material driving device (32) in a transmission manner. The feeding device (3) is located on the left side of the material support assembly (21). The cutting device (4) is located on the left side of the feeding device (3). The left side of the cutting device (4) is provided with a conveying device (5). The conveying device (5) includes a conveyor belt (51) and a guide plate (52). When working, the conveyor belt (51) moves from right to left. The chamfering device (6) includes a frame (61), two limiting plates (62), a clamping mechanism (63), a pusher plate (64), and a chamfering machine (65). The two limiting plates (62) are mounted on the frame (61) and arranged opposite to each other. The clamping mechanism (63) and the pusher plate (64) are located below the limiting plates (62). The pusher plate (64) is slidably connected to the frame (61). The chamfering machine (65) is located on one side of the frame (61). The chamfering device (6) is located on the rear side of the conveyor belt (51), and the guide plate (52) is located on the front side of the conveyor belt (51). The guide plate (52) is provided with a guide drive device (521), and the guide drive device (521) is connected to the guide plate (52) in a transmission manner.

2. The automated cutting and chamfering all-in-one apparatus of claim 1, wherein, A fixing mechanism (53) is provided above the conveyor belt (51). The fixing mechanism (53) is slidably connected to the machine tool (1). The fixing mechanism (53) is provided with an adjustment plate (54) and a clamping plate (55). The adjustment plate (54) is drivenly connected to the clamping plate (55). The clamping plate (55) is slidably connected to the fixing mechanism (53). The clamping plate (55) is provided with a first clamping claw (551).

3. The automated cutting and chamfering all-in-one apparatus of claim 2, wherein, The card plate (55) is also provided with a second claw (552), which is located to the left of the first claw (551). The second claw (552) is provided with a claw driving device (553), which is connected to the second claw (552) in a transmission manner.

4. The automated cutting and chamfering integrated equipment as described in claim 1, characterized in that, The machine tool (1) is provided with a baffle plate (11), which is located on the left side of the guide plate (52). The baffle plate (11) is provided with a baffle driving device (12), which is connected to the baffle plate (11) in a transmission manner.

5. The apparatus of claim 1, wherein, The conveyor belt (51) is provided with baffles (511) on its front and rear sides respectively. A first clamping plate (512) is provided on the side of the baffle (511) near the conveyor belt (51). A tensioning rod (5121) is provided on the first clamping plate (512). A tensioning shaft hole (5111) is provided on the baffle (511). The tensioning rod (5121) is inserted into the tensioning shaft hole (5111). The tensioning rod (5121) is movably connected to the tensioning shaft hole (5111).

6. The automated cutting and chamfering all-in-one apparatus of claim 5, wherein, The baffle (511) is provided with a second clamping plate (513), which is located between the first clamping plate (512) and the baffle (511). The conveyor belt (51) has a conveyor support (56), which is provided with a movable block (561). One side of the movable block (561) is slidably connected to the conveyor support (56), and the other side of the movable block (561) is provided with the tensioning shaft hole (5111). The second clamping plate (513) is provided with a tensioning rod (5121), which is movably connected to the tensioning shaft hole (5111). The second clamping plate (513) is provided with a moving groove (5131) that extends in the left and right direction. The first clamping plate (512) is provided with a moving rod (5122) that is inserted into the moving groove (5131) and is movably connected to the moving groove (5131).

7. The apparatus of claim 1, wherein the apparatus is configured to perform the cutting and chamfering operations automatically. The pusher plate (64) is provided with at least two upward-facing material troughs (641), and the clamping mechanism (63) is provided with a discharge block (631). The discharge block (631) includes a vertical plate (6311) and a discharge plate (6312). The vertical plate (6311) is vertically arranged, the bottom of the vertical plate (6311) is connected to the clamping mechanism (63), and the top of the vertical plate (6311) is connected to the discharge plate (6312). The discharge plate (6312) extends obliquely to the rear, and the height of the front side is greater than the height of the rear side.

8. The apparatus of claim 1, wherein, The chamfering machine (65) is provided with a chamfering drive device (66), which is connected to the chamfering machine (65) in a transmission manner. The chamfering machine (65) is slidably connected to the frame (61), and the frame (61) on the right side is slidably connected to the machine tool (1).

9. The apparatus of claim 1, wherein, The feeding device (3) is provided with two rows of material conveying components (31) and a tensioning drive device (33). One row of the material conveying components (31) is connected to the material drive device (32) in a transmission connection, and the other row of the material conveying components (31) is connected to the tensioning drive device (33) in a transmission connection.

10. An automated cutting and chamfering integrated device as described in claim 1, characterized in that, The material rack (2) is provided with a feeding assembly (22) and a discharging assembly (23). The feeding assembly (22) includes a feeding plate (221) and a feeding drive device (222). The feeding plate (221) is connected to the feeding drive device (222) in a transmission manner. The discharging assembly (23) includes a discharging plate (231) and a discharging drive device (232). The feeding assembly (22) is located on the front side of the material support assembly (21). The discharging assembly (23) is located on the front side of the feeding assembly (22). The rear side of the discharging assembly (23) is provided with a rotating shaft (233). The front side of the discharging assembly (23) is connected to the discharging drive device (232) in a transmission manner.