Magnetic shoe polishing device
By designing a magnetic tile grinding device that integrates screening, drying, and liquid circulation functions, the problems of high energy consumption, low production efficiency, and resource waste of existing devices have been solved, achieving energy-saving and efficient magnetic tile production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XUANCHENG TAILI MAGNETIC IND CO LTD
- Filing Date
- 2025-04-28
- Publication Date
- 2026-04-21
AI Technical Summary
Existing magnetic tile grinding equipment lacks screening capabilities, resulting in high energy consumption and no drying function, adding extra steps. Furthermore, it lacks water recycling capabilities, leading to resource waste.
A magnetic tile grinding device was designed, comprising a main frame, a feeding section, a diversion section, a bottom grinding section, a side grinding section, a drying section, a liquid circulation section, and a control section, which has the functions of screening, drying, and liquid recycling.
It achieves selective grinding, reduces energy consumption, improves production efficiency, saves resources, reduces additional processes, and realizes the recycling of water resources.
Smart Images

Figure CN224144242U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of magnetic tile production, and in particular to a magnetic tile grinding device. Background Technology
[0002] Magnet tiles are permanent magnet materials with magnetic properties. They are an important type of magnetic component and are now widely used in various electronic devices, mechanical transmission systems, medical devices, the automotive industry, and other fields.
[0003] During the production of magnetic tiles, the surface usually needs to be polished to improve the overall quality of the tiles and ensure the reliability and stability of the products. Existing polishing devices, such as the grinding equipment and method for magnetic tile production disclosed in Chinese Patent CN117718852A, include a processing table, with sliding frames fixed on both the front and back sides of the center of the processing table. A polishing cam is rotatably installed between the lower outer walls of the two sliding frames. The device also includes a positioning mechanism. The positioning mechanism includes a through-groove frame, a slide rod, a screw rod, a U-shaped slide plate, two telescopic plates, and two L-shaped plates. The through-groove frame is fixed to the top of the processing table, and the slide rod is fixed to the top front of the through-groove frame.
[0004] However, in practical applications, the aforementioned magnetic tile grinding devices still have the following drawbacks:
[0005] Firstly, it lacks a screening function and can only perform batch uniform polishing, resulting in high energy consumption;
[0006] Secondly, the lack of a drying function necessitates an additional drying process for the magnetic tiles, which severely restricts the production efficiency of the magnetic tiles.
[0007] Third, it lacks the function of recycling water resources, resulting in a large waste of water resources. Utility Model Content
[0008] This invention proposes a magnetic tile grinding device, which can effectively solve the problems mentioned in the background art.
[0009] To achieve the above objectives, the present invention adopts the following technical solution:
[0010] A magnetic tile grinding device includes a main frame, a feeding section, a diversion section, a bottom grinding section, a side grinding section, a drying section, a liquid circulation section, and a control section.
[0011] Specifically, the main frame includes a base, a transfer seat, a first grinding seat, a second grinding seat, a drying seat, and a load-bearing plate. The base includes a rectangular hollow container. The transfer seat, grinding seat one, and grinding seat two are mounted on the base via a support column one. The transfer seat includes a rectangular hollow container two, with a rectangular through-hole one on its upper bottom plate. Grinding seat one is located behind the transfer seat and includes a rectangular hollow container three. Grinding seat two includes a rectangular hollow container four. The drying seat is mounted on grinding seat two and includes a rectangular hollow container five, with rectangular through-holes two symmetrically arranged on its left and right side plates, and ventilation holes on its upper bottom plate. The load-bearing plate is mounted on the base via support column two, located above the transfer seat, grinding seat one, and grinding seat two, and has strip-shaped through-holes one and two.
[0012] Specifically, the feeding section includes a vibratory feeder, a first conveyor belt, a connecting slide, a first pusher motor, a second pusher motor, and a first electromagnet. The vibratory feeder is mounted on a base; the first conveyor belt is mounted on a transmission seat, with its right end located below the discharge end of the vibratory feeder; the connecting slide is mounted on the transmission seat via a third support column; the first pusher motor is mounted on the transmission seat via an "n"-shaped mounting bracket, located above the first conveyor belt; the second pusher motor is mounted on the movable end of the first pusher motor via an "L"-shaped mounting plate; and the first electromagnet is mounted on the movable end of the second pusher motor.
[0013] Specifically, the diversion part includes the identification agency and the diversion agency.
[0014] More specifically, the testing mechanism includes an adjustment structure and a support structure. The adjustment structure includes a screw jack, an arc-shaped limit block, and an "L"-shaped detection rod; the screw jack is mounted on the underside of the load-bearing plate via a mounting bracket; the arc-shaped limit block is located on the movable end of the screw jack; and the "L"-shaped detection rod is located on the underside of the load-bearing plate. The support structure includes an electric lifting device, a telescopic rod, a return spring, and a testing tray; the electric lifting device is located within the transmission seat; the testing tray is mounted on the movable end of the electric lifting device via the telescopic rod, and is connected to the movable end of the electric lifting device via the return spring.
[0015] More specifically, the diversion mechanism includes a lead screw stepper motor, a push rod motor, a stepper motor, and an electromagnet. The lead screw stepper motor and a slide rod are mounted on the load-bearing plate; the movable plate is slidably connected to the slide rod and to the nut seat of the lead screw stepper motor; the mounting plate is mounted on the lower surface of the movable plate via a connecting post; the push rod motor is mounted on the mounting plate; the stepper motor is mounted on the movable end of the push rod motor; and the electromagnet is mounted on the stepper motor shaft via a T-shaped mounting rod.
[0016] Specifically, the bottom surface grinding section includes a grinding mechanism 1 and a feeding mechanism 1. The feeding mechanism 1 includes a conveyor belt 2, a limiting baffle, a push rod motor 4, a stop bar 1, and a connecting ramp; the conveyor belt 2 and the limiting baffle are mounted on the grinding base 1; the limiting baffle is located on the front and rear sides of the conveyor belt 2; the grinding base plate is mounted on the limiting baffle and is located on the left side of the conveyor belt 2; the connecting ramp is mounted on the grinding base 1 and is located on one side of the grinding base plate; the push rod motor 4 is mounted on the limiting baffle; and the stop bar 1 is mounted on the movable end of the push rod motor 4. The grinding mechanism includes a grinding wheel, a screw jack, and a servo motor. The screw jack is mounted on the underside of the load-bearing plate via a mounting bracket. The servo motor is mounted on the movable end of the screw jack. The grinding wheel is connected to the movable end of the screw jack by a pin, and has an annular groove. The annular groove has an arc-shaped cross-section that matches the bottom surface of the magnetic tile. The servo motor and the grinding wheel are connected by a reduction gearbox.
[0017] Specifically, the side grinding section includes a second feeding mechanism, a transfer mechanism, and a second grinding mechanism. The second feeding mechanism includes a third conveyor belt, a limiting rod, a fifth push rod motor, a second stop rod, and a collecting trough. The third conveyor belt and the fifth push rod motor are mounted on the second grinding base. The limiting rod is mounted on the second grinding base via an "n"-shaped mounting bracket, located above the third conveyor belt. The second stop rod is located on the movable end of the fifth push rod motor, between the third conveyor belt and the limiting rod. The collecting trough is located on the second grinding base, on the left side of the third conveyor belt. The transfer mechanism includes a second lead screw stepper motor, a second electric telescopic rod, and a third electromagnet. The second lead screw stepper motor and the second slide rod are mounted on a load-bearing plate. The second movable plate is slidably connected to the second slide rod and is connected to the nut seat of the second lead screw stepper motor. The second mounting plate is mounted on the lower surface of the second movable plate via a connecting column. The second electric telescopic rod is mounted on the second mounting plate. The third electromagnet is located on the movable end of the second electric telescopic rod. The second grinding mechanism includes a grinding wheel, a second servo motor, and a third screw jack; the third screw jack and the third slide rod are mounted on the grinding base; the third movable carrier plate is slidably connected to the third slide rod and connected to the movable end of the third screw jack; the second servo motor is mounted on the third movable carrier plate; the grinding wheel pin is connected to the third movable carrier plate; the second servo motor and the grinding wheel are connected by a reduction gearbox.
[0018] Specifically, the drying section includes a mesh conveyor belt, heating wires, a "V"-shaped waterproof rim, and a circulating fan. The mesh conveyor belt and the "V"-shaped waterproof rim are mounted on the second grinding base; the mesh conveyor belt passes through the drying base, with its right end located below the collecting trough; the "V"-shaped waterproof rim is located below the mesh conveyor belt; the heating wires and the circulating fan are located inside the drying base.
[0019] Specifically, the liquid circulation section includes a storage tank, a sedimentation tank, a magnetic rod, a connecting pipe, a filter membrane, a supply pump, a collection tank, and high-pressure nozzles. The storage tank and sedimentation tank are mounted on the base and connected by a connecting pipe; the filter membrane is installed inside the connecting pipe; the collection tank is located below the grinding wheel and polishing wheel and is connected to the sedimentation tank by a channel pipe; the magnetic rod is installed inside the sedimentation tank and the collection tank; the supply pump is mounted on the storage tank; and the high-pressure nozzles are mounted on grinding base one and grinding base two, located on both sides of the grinding wheel and polishing wheel, respectively, for grinding and cleaning the magnetic tiles.
[0020] Specifically, the control section includes a control mechanism, a feedback mechanism, and a PLC controller. The control mechanism includes a start switch, an adjustment switch, a grinding switch, a pause switch, and an unload switch. The feedback mechanism includes several distance sensor modules.
[0021] Furthermore, an electric lifting device is added between the vibratory feeder and the base.
[0022] Advantages compared to existing technologies:
[0023] In this utility model, the following functions are achieved through the integrated design of the main frame, feeding section, diversion section, bottom surface grinding section, side surface grinding section, drying section, liquid circulation section and control section:
[0024] Firstly, it has a screening function, which first diverts the magnetic tiles and then selectively polishes them, reducing additional energy consumption and saving energy.
[0025] Secondly, it has a drying function, which reduces additional processes and greatly improves production efficiency.
[0026] Third, it has the function of recycling polishing coolant (such as water), saving a lot of resources. Attached Figure Description
[0027] Figure 1 This is a top view of the structure of this utility model;
[0028] Figure 2 This is a top view of a partial cross-sectional structure of the present invention;
[0029] Figure 3 This is a partial cross-sectional view of the present invention.
[0030] Figure 4 This is a partially enlarged cross-sectional view of the present invention.
[0031] Figure 5 This is a schematic diagram of the system structure of this utility model. Figure 1 ;
[0032] Figure 6 This is a schematic diagram of the system structure of this utility model. Figure 2 .
[0033] In the diagram: 101. Base, 102. Transmission seat, 103. Grinding seat one, 104. Grinding seat two, 105. Drying seat, 201. Vibratory feeder, 202. Conveyor belt one, 203. Push rod motor one, 204. Push rod motor two, 301. Screw jack one, 302. "L"-shaped detection rod, 303. Electric lifting device one, 304. Detection tray, 305. Screw stepper motor one, 306. Push rod motor three, 307. Stepper motor, 401. Conveyor belt two, 402. Connection Ramp, 403. Push rod motor four, 404. Stop bar one, 405. Screw jack two, 406. Servo motor one, 407. Grinding wheel, 408. Conveyor belt three, 409. Push rod motor five, 410. Screw stepper motor two, 411. Electric telescopic rod two, 412. Screw jack three, 413. Servo motor two, 414. Grinding wheel, 501. Mesh conveyor belt, 502. Heating wire, 503. "V" shaped waterproof edge, 601. Liquid storage tank, 602. Sedimentation tank, 603. Collection tank. Detailed Implementation
[0034] Example 1, refer to Appendix Figure 1-6 A magnetic tile grinding device includes a main frame, a feeding section, a diversion section, a bottom grinding section, a side grinding section, a drying section, a liquid circulation section, and a control section.
[0035] The main frame includes a base 101, a transmission base 102, a first grinding base 103, a second grinding base 104, a drying base 105, and a load-bearing plate.
[0036] The base 101 includes a rectangular hollow container.
[0037] Transmission seat 102, grinding seat one 103, and grinding seat two 104 are mounted on base 101 via support column one.
[0038] The transmission base 102 includes a rectangular hollow container.
[0039] A rectangular through hole is provided on the upper bottom plate of the rectangular hollow container II.
[0040] The polishing base 103 is located on the rear side of the transmission base 102.
[0041] The grinding base 103 includes a rectangular hollow container 3.
[0042] The polishing base 2104 includes a rectangular hollow container 4.
[0043] The drying seat 105 is mounted on the polishing seat 104.
[0044] The drying rack 105 includes a rectangular hollow container.
[0045] Rectangular through holes 2 are symmetrically arranged on the left and right sides of the rectangular hollow container 5.
[0046] Ventilation holes are provided on the upper bottom plate of the rectangular hollow container five.
[0047] The load-bearing plate is mounted on the base 101 via the second support column; it is located above the transmission seat 102, the first grinding seat 103, and the second grinding seat 104.
[0048] The load-bearing plate is provided with two strip-shaped through holes.
[0049] The feeding section includes a vibratory feeder 201, a conveyor belt 202, a connecting slide, a push rod motor 203, a push rod motor 204, and an electromagnet.
[0050] The vibratory feeder 201 is mounted on the base 101.
[0051] Conveyor belt 202 is mounted on transmission seat 102.
[0052] The right end of conveyor belt 202 is located below the discharge end of vibratory feeder 201.
[0053] The connecting slide is mounted on the transmission seat 102 via support column three.
[0054] The push rod motor 203 is mounted on the transmission seat 102 via an "n"-shaped mounting bracket; it is located above the conveyor belt 202.
[0055] The second push rod motor 204 is mounted on the movable end of the first push rod motor 203 via an "L"-shaped mounting plate.
[0056] Electromagnet 1 is mounted on the movable end of push rod motor 204.
[0057] The triage section includes the identification agency and the triage agency.
[0058] The assessment mechanism includes the adjustment structure and the support structure.
[0059] The adjustment structure includes a screw jack 301, an arc-shaped limit block, and an "L"-shaped detection rod 302.
[0060] The screw jack 301 is mounted on the underside of the load-bearing plate via a mounting bracket.
[0061] An arc-shaped limit block is installed on the movable end of the screw jack 301.
[0062] The “L”-shaped detection rod 302 is installed on the bottom surface of the load-bearing plate.
[0063] The lifting structure includes an electric lifting device 303, a telescopic rod, a return spring, and a detection tray 304.
[0064] The electric lifting device 303 is installed inside the transmission base 102.
[0065] The testing tray 304 is mounted on the movable end of the electric lifting device 303 via a telescopic rod.
[0066] The test tray 304 is connected to the movable end of the electric lifting device 303 via a return spring.
[0067] The diversion mechanism includes a lead screw stepper motor 305, a push rod motor 306, a stepper motor 307, and an electromagnet 2.
[0068] The lead screw stepper motor 305 and the slide bar are mounted on the load-bearing plate.
[0069] The movable carrier plate is slidably connected to the slide rod; the movable carrier plate is connected to the nut seat of the lead screw stepper motor 305.
[0070] Mounting plate one is mounted on the bottom surface of movable plate one via connecting columns.
[0071] The push rod motor 306 is mounted on the mounting plate 1.
[0072] Stepper motor 307 is mounted on the movable end of push rod motor 306.
[0073] Electromagnet 2 is mounted on the shaft of stepper motor 307 via a "T"-shaped mounting rod.
[0074] The bottom surface grinding section includes a grinding mechanism and a feeding mechanism.
[0075] The feeding mechanism includes a second conveyor belt 401, a limit baffle, a fourth push rod motor 403, a first stop bar 404, and a connecting ramp 402.
[0076] Conveyor belt 2 401 and limit baffle are set on grinding seat 1 103.
[0077] The limiting baffles are located on the front and rear sides of conveyor belt 2401.
[0078] The grinding base plate is set on the limiting baffle, located on the left side of conveyor belt 2 401.
[0079] The connecting ramp 402 is installed on the grinding base 103 and is located on one side of the grinding base plate.
[0080] The push rod motor 403 is mounted on the limit baffle.
[0081] The stop lever 404 is located on the movable end of the push rod motor 403.
[0082] The grinding mechanism includes a grinding wheel 407, a screw jack 405, and a servo motor 406.
[0083] The screw jack 2405 is mounted on the bottom surface of the load-bearing plate via a mounting bracket.
[0084] Servo motor 406 is mounted on the movable end of screw jack 405.
[0085] The grinding wheel 407 is pin-connected to the movable end of the screw jack 405.
[0086] The grinding wheel 407 is provided with an annular groove; the cross-section of the annular groove is arc-shaped and matches the bottom surface of the magnetic tile.
[0087] The servo motor 406 and the grinding wheel 407 are connected by a reduction gearbox.
[0088] The side grinding section includes feeding mechanism 2, transfer mechanism and grinding mechanism 2.
[0089] The second feeding mechanism includes a third conveyor belt (408), a limit rod, a fifth pusher motor (409), a second stop bar, and a collection trough.
[0090] Conveyor belt 3 408 is mounted on grinding base 2 104.
[0091] The limiting rod is mounted on the grinding seat 104 via an "n"-shaped mounting bracket, and the limiting rod is located above the conveyor belt 408.
[0092] The push rod motor 5409 is mounted on the grinding base 2104.
[0093] The second stop lever is located on the movable end of the push rod motor 409; the second stop lever is located between the conveyor belt 408 and the limit rod.
[0094] The collection trough is located on the grinding base 2 104, on the left side of the conveyor belt 3 408.
[0095] The transfer mechanism includes a lead screw stepper motor 410, an electric telescopic rod 411, and an electromagnet 3.
[0096] The lead screw stepper motor 2410 and the slide bar 2 are mounted on the load-bearing plate.
[0097] The movable carrier plate 2 is slidably connected to the slide rod 2; the movable carrier plate 2 is connected to the nut seat of the lead screw stepper motor 410.
[0098] Mounting plate two is mounted on the bottom surface of movable plate two via connecting columns.
[0099] The electric telescopic pole 2411 is installed on the mounting plate 2.
[0100] Electromagnet three is installed on the movable end of electric telescopic pole two 411.
[0101] The second grinding mechanism includes a grinding wheel 414, a second servo motor 413, and a third screw jack 412.
[0102] The screw jack 3412 and slide bar 3 are mounted on the grinding seat.
[0103] The movable carrier plate 3 is slidably connected to the slide rod 3 and is connected to the movable end of the screw jack 3 412.
[0104] Servo motor 2413 is mounted on movable carrier plate 3.
[0105] The grinding wheel 414 is pin-connected to the movable carrier plate three.
[0106] The servo motor 413 and the grinding wheel 414 are connected by a reduction gearbox.
[0107] The drying section includes a mesh conveyor belt 501, heating wires 502, a “V”-shaped waterproof edge 503, and a circulating fan.
[0108] The mesh conveyor belt 501 and the "V"-shaped waterproof edge 503 are installed on the grinding base 104.
[0109] The mesh conveyor belt 501 passes through the drying seat 105; the right end of the mesh conveyor belt 501 is located below the collection trough.
[0110] The “V”-shaped waterproof edge 503 is located below the mesh conveyor belt 501.
[0111] The heating wire 502 and the circulating fan are installed inside the drying base 105.
[0112] The liquid circulation section includes a storage tank 601, a sedimentation tank 602, a magnetic rod, a connecting pipe, a filter membrane, a supply pump, a collection tank 603, and a high-pressure nozzle.
[0113] The liquid storage tank 601 and the sedimentation tank 602 are installed on the base 101.
[0114] The liquid storage tank 601 and the sedimentation tank 602 are connected by a connecting pipe.
[0115] The filter membrane is placed inside the connecting tube.
[0116] The collection pool 603 is located below the grinding wheel 407 and the polishing wheel 414.
[0117] The collection tank 603 and the sedimentation tank 602 are connected by a channel pipe.
[0118] The magnetic rods are placed in the sedimentation tank 602 and the collection tank 603.
[0119] The supply pump is installed on the liquid storage tank 601.
[0120] High-pressure nozzles are installed on grinding base 103 and grinding base 2 104, located on both sides of grinding wheel 407 and grinding wheel 414 respectively, for grinding and cleaning magnetic tiles.
[0121] The control section includes a control mechanism, a feedback mechanism, and a PLC controller.
[0122] The control mechanism includes a start switch, adjustment switch one, adjustment switch two, adjustment switch three, grinding switch, pause switch, and unload switch.
[0123] The start switch, adjustment switch one, adjustment switch two, adjustment switch three, grinding switch, pause switch, and unload switch are located on the transmission base 102.
[0124] The feedback mechanism includes distance sensor module one, distance sensor module two, distance sensor module three, and distance sensor module four.
[0125] The distance sensor module is mounted on an "n"-shaped mounting bracket to assist the PLC controller in detecting the position of the detection tray 304.
[0126] The distance sensor module 2 is equidistantly mounted on the "L"-shaped detection rod 302 to assist the PLC controller in detecting the lower position of the magnetic tile.
[0127] The distance sensor module three is mounted on the limit baffle to assist the PLC controller in detecting the position of the magnetic tile.
[0128] Distance sensor module four is located on the bottom surface of movable carrier plate two to assist the PLC controller in detecting the position of the magnetic tile.
[0129] The lead screw stepper motor of this utility model includes a servo motor, a ball screw assembly, and a nut seat; the servo motor and the ball screw assembly are connected by a lead screw drive. The ball screw assembly includes a ball screw, a ball nut, rotating steel balls, and a circulating component. The nut seat is connected to the ball nut of the ball screw assembly.
[0130] Working principle and usage:
[0131] Step 1, Pre-setting:
[0132] Press the start switch to perform a no-load test.
[0133] Adjust the grinding wheel 407, polishing wheel 414, and arc-shaped limit block according to the size of the magnetic tile, i.e., replace them with different models (size, curvature, etc.) to fit the magnetic tile. By pressing the adjustment switch one, the PLC controller outputs a signal to the screw jack 301, and the moving end of the screw jack 301 moves in an orderly manner, thereby controlling the position of the arc-shaped limit block.
[0134] By pressing the adjustment switch 2, the PLC controller outputs a signal to the screw jack 2 405, and the moving end of the screw jack 2 405 moves in an orderly manner, thereby controlling the position of the grinding wheel 407.
[0135] By pressing the adjustment switch three, the PLC controller outputs a signal to the screw jack three 412, and the moving end of the screw jack three 412 moves in an orderly manner, thereby controlling the position of the grinding wheel 414.
[0136] The second step is polishing:
[0137] Place the magnetic tile to be processed into the vibratory feeder 201; press the grinding switch, and the PLC controller outputs a signal to the vibratory feeder 201 and the conveyor belt 202.
[0138] The vibratory feeder 201 and conveyor belt 202 are started, transmitting the magnetic tiles to the area below the distance sensor module 1; the distance sensor module 1 outputs a signal to the PLC controller, and the PLC controller outputs a signal to the push rod motor 203, push rod motor 204, electromagnet 1, and electric lifting device 303.
[0139] Push rod motor 204 drives the electromagnet to move downwards, grasping the magnetic tile, and under the action of push rod motor 203, moves it onto the detection tray 304. Electric lifting device 303, after a delay, drives the detection tray 304 upwards.
[0140] The distance sensor module 2 at the preset position outputs a signal to the PLC controller, which in turn outputs a signal to the push rod motor 203, push rod motor 204, and electromagnet 1. The push rod motors 203, 204, and electromagnet 1 work together to transfer the magnetic tile to conveyor belt 408 (i.e., a standard-compliant magnetic tile).
[0141] When the distance sensor module 2 below the preset position outputs a signal to the PLC controller, the PLC controller outputs a signal to the lead screw stepper motor 305, the push rod motor 306, the stepper motor 307, and the electromagnet 2 (i.e., the magnetic tile that needs to be polished).
[0142] The push rod motor 306 drives the stepper motor 307 to move downwards, the stepper motor 307 drives the "T" shaped mounting rod to rotate, the electromagnet 2 is activated, and the magnetic tile is grasped and transferred to the conveyor belt 401 under the action of the lead screw stepper motor 305.
[0143] The distance sensor module outputs a signal to the PLC controller, and the PLC controller outputs a signal to the conveyor belt 2 (401), the push rod motor 4 (403), and the servo motor 1 (406).
[0144] Conveyor belt 2 401 starts, servo motor 1 406 starts, grinding wheel 407 starts working, and then push rod motor 403 drives stop lever 1 404 to move to the left in an orderly manner.
[0145] After being polished, the magnetic tile enters the connecting ramp 402; then, it reaches the area below the distance sensor module 4. The distance sensor module 4 outputs a signal to the PLC controller, and the PLC controller outputs a signal to the lead screw stepper motor 410, the electric telescopic rod 411, and the electromagnet 3.
[0146] The electric telescopic pole 2 (411) and the electromagnet 3 start to grab the magnetic tile. The lead screw stepper motor 2 (410) then transfers the magnetic tile to the conveyor belt 3 (408) after a delay.
[0147] The PLC controller outputs signals to conveyor belt 3 (408) and servo motor 2 (413). Conveyor belt 3 (408) starts, and servo motor 2 (413) drives the grinding wheel 414 to rotate, grinding the magnetic tiles. The ground magnetic tiles then enter the mesh conveyor belt 501.
[0148] The third step is drying:
[0149] The PLC controller outputs a delayed signal to the mesh conveyor belt 501, heating wire 502, and circulating fan; the mesh conveyor belt 501, heating wire 502, and circulating fan start to dry the magnetic tiles.
[0150] Step 4, repeat:
[0151] During the grinding process, when the grinding wheel 407 and the polishing wheel 414 are started, the supply pump and solenoid valve are activated, and the high-pressure nozzle cools down the grinding wheel 407 and the polishing wheel 414.
[0152] The ground mixture enters sedimentation tank 602, and then circulates through a filter membrane into storage tank 601. During this process, a magnetic rod recovers magnetic materials from the mixture.
[0153] Example 2, based on Example 1, adds an electric lifting device 2 between the vibratory feeder 201 and the base 101.
Claims
1. A magnetic tile polishing device, characterized by: It includes a main frame, a feeding section, a diversion section, a bottom grinding section, a side grinding section, a drying section, a liquid circulation section, and a control section; the main frame includes a base (101), a transmission seat (102), a grinding seat one (103), a grinding seat two (104), a drying seat (105), and a load-bearing plate; the feeding section includes a vibratory feeder (201), a conveyor belt one (202), a connecting slide, a push rod motor one (203), a push rod motor two (204), and an electromagnet one; the diversion section includes an identification mechanism and a diversion mechanism; the identification mechanism includes an adjustment structure and a lifting structure; the diversion mechanism includes a lead screw stepper motor one (305) and a push rod motor three (306). A stepper motor (307) and an electromagnet 2 are mounted on a load-bearing plate; a lead screw stepper motor (305) and a slide rod are mounted on a load-bearing plate; a movable plate is slidably connected to the slide rod; the movable plate is connected to the nut seat of the lead screw stepper motor (305); a mounting plate is mounted on the lower surface of the movable plate via a connecting column; a push rod motor (306) is mounted on the mounting plate; a stepper motor (307) is mounted on the movable end of the push rod motor (306); an electromagnet 2 is mounted on the rotating shaft of the stepper motor (307) via a "T"-shaped mounting rod; the bottom grinding part includes a grinding mechanism 1 and a feeding mechanism 1; the side grinding part includes a feeding mechanism 2, a transfer mechanism, and a grinding mechanism 2.
2. The magnetic shoe polishing device of claim 1, wherein: The adjustment structure includes a screw jack (301), an arc-shaped limit block, and an "L"-shaped detection rod (302); the screw jack (301) is mounted on the bottom surface of the load-bearing plate via a mounting bracket; the arc-shaped limit block is mounted on the movable end of the screw jack (301); and the "L"-shaped detection rod (302) is mounted on the bottom surface of the load-bearing plate.
3. The magnetic shoe grinding device of claim 1, wherein: The lifting structure includes an electric lifting device (303), a telescopic rod, a return spring, and a detection tray (304); the electric lifting device (303) is located inside the transmission seat (102); the detection tray (304) is located on the movable end of the electric lifting device (303) via the telescopic rod; the detection tray (304) is connected to the movable end of the electric lifting device (303) via the return spring.
4. The magnetic shoe grinding device of claim 1, wherein: The vibratory feeder (201) is mounted on the base (101); the first conveyor belt (202) is mounted on the transmission seat (102), with its right end located below the discharge end of the vibratory feeder (201); the connecting slide is mounted on the transmission seat (102) via the third support column; the first pusher motor (203) is mounted on the transmission seat (102) via the "n"-shaped mounting bracket, located above the first conveyor belt (202); the second pusher motor (204) is mounted on the movable end of the first pusher motor (203) via the "L"-shaped mounting plate; and the first electromagnet is mounted on the movable end of the second pusher motor (204).
5. The magnetic shoe grinding device of claim 1, wherein: The feeding mechanism includes a second conveyor belt (401), a limiting baffle, a fourth push rod motor (403), a first stop rod (404), and a connecting ramp (402); the second conveyor belt (401) and the limiting baffle are mounted on the first grinding seat (103); the limiting baffle is located on the front and rear sides of the second conveyor belt (401); the grinding base plate is mounted on the limiting baffle and is located on the left side of the second conveyor belt (401); the connecting ramp (402) is mounted on the first grinding seat (103) and is located on one side of the grinding base plate; the fourth push rod motor (403) is mounted on the limiting baffle; and the first stop rod (404) is mounted on the movable end of the fourth push rod motor (403).
6. The magnetic shoe grinding device of claim 1, wherein: The first grinding mechanism includes a grinding wheel (407), a second screw jack (405), and a first servo motor (406). The second screw jack (405) is mounted on the bottom surface of the load-bearing plate via a mounting bracket. The first servo motor (406) is mounted on the movable end of the second screw jack (405). The grinding wheel (407) is pin-connected to the movable end of the second screw jack (405). An annular groove is provided on the grinding wheel (407). The cross-section of the annular groove is arc-shaped and matches the bottom surface of the magnetic tile. The first servo motor (406) and the grinding wheel (407) are connected by a reduction gearbox.
7. The magnetic shoe grinding device of claim 1, wherein: The second feeding mechanism includes a third conveyor belt (408), a limiting rod, a fifth push rod motor (409), a second stop rod, and a collection trough; the third conveyor belt (408) is mounted on the second grinding seat (104); the limiting rod is mounted on the second grinding seat (104) via an "n"-shaped mounting bracket and is located above the third conveyor belt (408); the fifth push rod motor (409) is mounted on the second grinding seat (104); the second stop rod is mounted on the movable end of the fifth push rod motor (409) and is located between the third conveyor belt (408) and the limiting rod; the collection trough is mounted on the second grinding seat (104) and is located to the left of the third conveyor belt (408).
8. The magnetic shoe grinding device of claim 1, wherein: The transfer mechanism includes a lead screw stepper motor (410), an electric telescopic rod (411), and an electromagnet (3); the lead screw stepper motor (410) and the slide rod (2) are mounted on the load-bearing plate; the movable plate (2) is slidably connected to the slide rod (2); the movable plate (2) is connected to the nut seat of the lead screw stepper motor (410); the mounting plate (2) is mounted on the lower surface of the movable plate (2) via a connecting column; the electric telescopic rod (2) (411) is mounted on the mounting plate (2); and the electromagnet (3) is mounted on the electric telescopic rod. The second (411) is located on the movable end of the grinding mechanism; the second grinding mechanism includes a grinding wheel (414), a second servo motor (413) and a third screw jack (412); the third movable carrier plate is slidably connected to the third slide rod and connected to the movable end of the third screw jack (412); the second servo motor (413) is mounted on the third movable carrier plate; the grinding wheel (414) is pin-connected to the third movable carrier plate; the second servo motor (413) and the grinding wheel (414) are connected by a reduction gearbox.
9. The magnetic shoe grinding device of claim 1, wherein: The drying section includes a mesh conveyor belt (501), a heating wire (502), a "V"-shaped waterproof rim (503), and a circulating fan; the mesh conveyor belt (501) and the "V"-shaped waterproof rim (503) are mounted on the second grinding seat (104); the mesh conveyor belt (501) passes through the drying seat (105), with its right end located below the collecting trough; the "V"-shaped waterproof rim (503) is located below the mesh conveyor belt (501); the heating wire (502) and the circulating fan are mounted inside the drying seat (105).
10. The magnetic shoe grinding device of claim 1, wherein: The liquid circulation section includes a storage tank (601), a sedimentation tank (602), a magnetic rod, a connecting pipe, a filter membrane, a supply pump, a collection tank (603), and a high-pressure nozzle. The storage tank (601) and the sedimentation tank (602) are connected by a connecting pipe. The filter membrane is installed inside the connecting pipe. The collection tank (603) is installed below the grinding wheel (407) and the polishing wheel (414) and is connected to the sedimentation tank (602) by a channel pipe. The magnetic rod is installed inside the sedimentation tank (602) and the collection tank (603). The high-pressure nozzle is installed on the first grinding seat (103) and the second grinding seat (104), located on both sides of the grinding wheel (407) and the polishing wheel (414), respectively.
Citation Information
Patent Citations
Grinding equipment and method for magnetic shoe production
CN117718852A