Monorail type horizontal flushing device

Abstract

The utility model relates to the technical field of edge banding machine flushing devices, in particular to a monorail type horizontal flushing device which comprises a rack, a following sliding rail arranged at the bottom of the rack and two following flushing devices. The two follow-up flushing devices comprise follow-up sliding blocks connected to the follow-up sliding rails in a sliding mode in the left-right direction, horizontal flushing mechanisms connected with the follow-up sliding blocks and follow-up power mechanisms used for driving the horizontal flushing mechanisms to slide, and the follow-up power mechanisms are arranged on the rack; the output end of the following power mechanism is in driving connection with the horizontal flushing mechanism; the two following flushing devices do not need to comprise two following sliding rails respectively, the two following flushing devices share one following sliding rail, compared with an existing horizontal flushing device in the market which needs four following sliding rails, three following sliding rails can be reduced, the overall structure is simpler, maintenance is convenient, and the production efficiency is improved. Cost can be saved, and the device can be better suitable for the edge banding machine.

Description

Technical fields:

[0001] This utility model relates to the technical field of edge banding machine end-aligning devices, and in particular to a single-track horizontal end-aligning device. Background technology:

[0002] Edge banding machines are key pieces of equipment in panel furniture manufacturing, used to apply edge banding tape to the edges of panels to improve aesthetics and durability. During the edge banding process, excess tape material may remain at both ends of the panel, which needs to be cut and trimmed using a trimming device to ensure that the edge banding surface is flat and burr-free.

[0003] Most horizontal trimming devices currently on the market, such as the Chinese utility model patent with application number CN202323178348.3, include a frame and two following trimming devices mounted on the frame. The two following trimming devices are used for cutting and trimming the front and rear ends of the sheet metal, respectively. Each of the two following trimming devices includes two following slide rails, meaning a total of four following slide rails need to be installed. This not only makes the whole device bulky but also increases the manufacturing cost. Utility Model Content:

[0004] The purpose of this invention is to provide a single-track horizontal end-aligning device that addresses the shortcomings of existing technologies. The overall structure is simpler, easier to maintain, and can save costs, making it more suitable for edge banding machines.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a single-rail horizontal alignment device, comprising a frame, a following slide rail disposed on the bottom of the frame, and two following alignment devices. The two following alignment devices each include a following slider slidably connected to the following slide rail in the left-right direction, a horizontal alignment mechanism connected to the following slider, and a following power mechanism for driving the horizontal alignment mechanism to slide. The following power mechanism is disposed on the frame, and the output end of the following power mechanism drives and connects to the horizontal alignment mechanism.

[0006] A further improvement to the above solution is that the horizontal trimming mechanism includes a trimming mounting base, a cutting component for cutting the edge strip material, and a forward / backward blade power mechanism; the cutting component is inclined and slidably mounted on the trimming mounting base with its front end higher and its rear end lower; the forward / backward blade power mechanism is used to drive the cutting component to slide on the trimming mounting base; the trimming mounting base of the horizontal trimming mechanism is connected to a follower slider, and the output end of the follower power mechanism drives the trimming mounting base of the horizontal trimming mechanism.

[0007] A further improvement to the above solution is that the cutting assembly includes a cutting mounting base, a cutting adjustment base rotatably disposed at the bottom of the cutting mounting base, a cutting slide block slidably connected to the bottom of the cutting adjustment base in the left-right direction, a cutting sliding power mechanism for driving the cutting slide block to slide, a saw module disposed on the cutting slide block, a forward and backward cutting power mechanism disposed on the cutting mounting base, the output end of the forward and backward cutting power mechanism driving and connecting to the end-aligning mounting base, and a cutting sliding power mechanism disposed on the cutting slide block, the output end of the cutting sliding power mechanism driving and connecting to the cutting adjustment base.

[0008] A further improvement to the above solution is that the bottom of the flush mounting base is integrally formed with an inclined mounting part, the inclined mounting part is provided with a forward and backward blade guide rail, a forward and backward blade slider is slidably connected to the forward and backward blade guide rail, and the forward and backward blade slider is connected to the cutting mounting base.

[0009] A further improvement to the above solution is that the cutting mounting base is integrally formed with at least two arc-shaped mounting holes, and the arc-shaped mounting holes are arranged in concentric circles. The cutting adjustment base is integrally formed with threaded mounting holes that are the same number and position as the arc-shaped mounting holes on the cutting mounting base. The cutting mounting base is provided with connecting bolts that are the same number as the arc-shaped mounting holes. Each connecting bolt passes through the arc-shaped mounting holes on the cutting mounting base and is threadedly connected to the threaded mounting holes on the cutting adjustment base.

[0010] A further improvement to the above solution is that the bottom of the cutting adjustment seat is integrally formed with a dovetail groove, and the top of the cutting slide is integrally formed with a dovetail protrusion that matches the dovetail groove, and the dovetail protrusion is slidably connected in the dovetail groove.

[0011] A further improvement to the above solution is that the bottom of the cutting mounting base is recessed with an arc-shaped guide groove, and the top of the cutting adjustment base is protruded with an arc-shaped guide protrusion that cooperates with the arc-shaped guide groove. The arc-shaped guide protrusion on the cutting adjustment base extends out of the arc-shaped guide groove on the cutting mounting base.

[0012] A further improvement to the above solution is that the flush mounting base is provided with a stop assembly, the stop assembly including a stop block slidably connected to the flush mounting base in the vertical direction, and a stop power mechanism for driving the stop block to slide. The stop power mechanism is disposed on the flush mounting base, and the output end of the stop power mechanism drives and connects to the stop block.

[0013] A further improvement to the above scheme is that the angle between the sliding direction of the cutting component and the horizontal plane is 10-60°.

[0014] A further improvement to the above scheme is that the following power mechanism includes a driving wheel rotatably connected to the frame in the vertical direction, a driven wheel rotatably connected to the frame in the vertical direction, a synchronous belt wound around the driving wheel and the driven wheel, a servo motor for driving the driving wheel to rotate, and a transmission block connected to the synchronous belt. The servo motor is mounted on the frame, and the output end of the servo motor drives the driving wheel.

[0015] The beneficial effects of this utility model are as follows: This utility model provides a single-rail horizontal leveling device, including a frame, a following slide rail set on the bottom of the frame, and two following leveling devices. The two following leveling devices each include a following slider that is slidably connected to the following slide rail in the left-right direction, a horizontal leveling mechanism connected to the following slider, and a following power mechanism for driving the horizontal leveling mechanism to slide. The following power mechanism is set on the frame, and the output end of the following power mechanism drives and connects to the horizontal leveling mechanism.

[0016] The two following edge banding devices of this utility model not only do not require two separate following slide rails, but also share a single following slide rail. Compared with the existing horizontal edge banding devices on the market that require four following slide rails, this utility model can reduce three following slide rails, making the overall structure simpler, easier to maintain, cost-saving, and better suited for edge banding machines. Attached image description:

[0017] Figure 1 This is a schematic diagram of the structure of this utility model.

[0018] Figure 2 This is a schematic diagram of the horizontal alignment mechanism of this utility model.

[0019] Figure 3 This is a schematic diagram of the following power mechanism of this utility model.

[0020] Figure 4 This is a schematic diagram of the cutting component of this utility model.

[0021] Figure 5 This is a schematic diagram of the structure of the cutting mounting base of this utility model.

[0022] Figure 6 This is a schematic diagram of the cutting adjustment seat and cutting slide of this utility model.

[0023] Explanation of reference numerals in the attached drawings: Frame 11, Follower slide rail 12, Follower trimming device 2, Horizontal trimming mechanism 3, Trimming mounting base 31, Inclined mounting part 311, Advance / Retreat blade power mechanism 32, Advance / Retreat blade guide rail 33, Advance / Retreat blade slider 34, Follower slider 4, Follower power mechanism 5, Drive wheel 51, Driven wheel 52, Synchronous belt 53, Servo motor 54, Transmission block 55, Cutting assembly 6, Cutting mounting base 61, Arc mounting hole 611, Arc guide groove 612, Cutting adjustment base 62, Threaded mounting hole 621, Dovetail groove 622, Arc guide protrusion 623, Cutting slide 63, Dovetail protrusion 631, Cutting sliding power mechanism 64, Saw blade module 65, Connecting bolt 66, Stop assembly 7, Stop block 71, Stop power mechanism 72. Detailed implementation method:

[0024] The present invention will be further described below with reference to the accompanying drawings, such as... Figure 1-6 As shown, this utility model includes a frame 11, a following slide rail 12 disposed on the bottom of the frame 11, and two following edge-trimming devices 2. Each of the two following edge-trimming devices 2 includes a following slider 4 slidably connected to the following slide rail 12 in the left-right direction, a horizontal edge-trimming mechanism 3 connected to the following slider 4, and a following power mechanism 5 for driving the horizontal edge-trimming mechanism 3 to slide. The following power mechanism 5 is disposed on the frame 11, and the output end of the following power mechanism 5 drives and connects to the horizontal edge-trimming mechanism 3. The two following edge-trimming devices 2 of this utility model not only do not need to each include two following slide rails 12, but the two following edge-trimming devices 2 also share one following slide rail 12. Compared with the existing horizontal edge-trimming devices on the market that require four following slide rails 12, this utility model can reduce three following slide rails 12, making the overall structure simpler, easier to maintain, cost-saving, and better applicable to edge banding machines.

[0025] Existing conventional horizontal trimming mechanisms 3 used in edge banding machines, such as the Chinese utility model patent application number CN202323178348.3, employ a swing-type feed cutting method. While these mechanisms can be used for edge banding cutting, they suffer from the following problems: the swing arm mechanism requires a large space, affecting the compactness of the equipment; the saw blade with the swing arm structure moves in an arc trajectory during feed, resulting in a long trajectory and reduced cutting efficiency. The horizontal trimming mechanism 3 of this utility model includes a trimming mounting base 31, a cutting component 6 for cutting edge banding material, and a feed / retract power mechanism 32. The cutting component 6 is inclined and slidably mounted on the trimming mounting base 31 with its front end higher and its rear end lower. The feed / retract power mechanism 32 drives the cutting component 6 to slide forward, i.e., towards the board material. The cutting component 6 slides obliquely upward to cut and trim the edge banding of the board. After the edge banding is completed, the feed / retract power mechanism 32 drives the cutting component 6 to slide obliquely upward. Slide downwards to reset, ready for the next edge trimming of the board; in this embodiment, the sliding direction of the cutting component 6 has an angle of 15° with the horizontal plane, and the preferred angle between the sliding direction of the cutting component 6 and the horizontal plane is 10-60°, which can better achieve rapid advance and retraction of the blade while ensuring the cutting effect; the advance and retraction power mechanism 32 is used to drive the cutting component 6 to slide on the end-trimming mounting base 31; the end-trimming mounting base 31 of the horizontal end-trimming mechanism 3 is connected to the following slider 4, and the output end of the following power mechanism 5 drives the end-trimming mounting base 31 of the horizontal end-trimming mechanism 3; the overall structure of the horizontal end-trimming mechanism 3 of this utility model is more compact, reasonable and lightweight, so that it can better achieve stable following with only a single following guide rail. In addition, compared with the arc motion trajectory of the blade, the blade advance trajectory of the horizontal end-trimming mechanism 3 of this utility model is a diagonal line, which directly replaces the two points of the arc with a diagonal line. The overall motion trajectory is shorter, and more edge strips can be cut off within a limited movement distance, resulting in higher cutting efficiency.

[0026] The cutting assembly 6 includes a cutting mounting base 61, a cutting adjustment base 62 rotatably disposed at the bottom of the cutting mounting base 61, a cutting slide 63 slidably connected to the bottom of the cutting adjustment base 62 in the left-right direction, a cutting sliding power mechanism 64 for driving the cutting slide 63 to slide, and a saw module 65 disposed on the cutting slide 63. By adjusting the relative angle between the cutting adjustment base 62 and the cutting mounting base 61, the mounting angle of the saw module 65 relative to the cutting mounting base 61 can be adjusted accordingly, thereby allowing the edge sealing cutting angle to be adjusted according to specific needs. By adjusting the left-right position of the cutting slide 63 relative to the cutting mounting base 61, the left-right position of the saw module 65 relative to the cutting mounting base 61 can be adjusted accordingly, thereby allowing the switching of different lengths of edge sealing allowance according to specific needs. The cutting assembly 6 of this utility model can switch different lengths of edge sealing allowance and the edge sealing cutting angle can be adjusted, making it better suited for various edge sealing cuts.

[0027] In this embodiment, the advance and retraction power mechanism 32 is disposed on the cutting mounting base 61, and the output end of the advance and retraction power mechanism 32 is driven and connected to the end-aligning mounting base 31; of course, in other embodiments, the advance and retraction power mechanism 32 may also be disposed on the end-aligning mounting base 31, and the output end of the advance and retraction power mechanism 32 is driven and connected to the cutting mounting base 61.

[0028] In this embodiment, the cutting sliding power mechanism 64 is disposed on the cutting slide 63, and the output end of the cutting sliding power mechanism 64 is driven and connected to the cutting adjustment seat 62; of course, in other embodiments, the cutting sliding power mechanism 64 may also be disposed on the cutting adjustment seat 62, and the output end of the cutting sliding power mechanism 64 is driven and connected to the cutting slide 63.

[0029] The bottom of the flush mounting base 31 is integrally formed with an inclined mounting part 311. The inclined mounting part 311 is provided with a blade guide rail 33. A blade slider 34 is slidably connected to the blade guide rail 33. The blade slider 34 is connected to the cutting mounting base 61. Through the cooperation of the blade guide rail 33 and the blade slider 34, the cutting mounting base 61 can slide more quickly and smoothly on the flush mounting base 31, that is, the blade advance and retreat of the cutting component 6 can be realized more quickly and smoothly.

[0030] The cutting mounting base 61 is integrally formed with at least two arc-shaped mounting holes 611, which are arranged concentrically. The cutting adjustment base 62 is integrally formed with threaded mounting holes 621, which are the same number and position as the arc-shaped mounting holes 611 on the cutting mounting base 61. The cutting mounting base 61 is provided with connecting bolts 66, which are the same number as the arc-shaped mounting holes 611. Each connecting bolt 66 passes through the arc-shaped mounting holes 611 on the cutting mounting base 61 and is threadedly connected to the threaded mounting holes 621 on the cutting adjustment base 62. The cutting mounting base 61 and the cutting adjustment base 62 are connected by connecting bolts 66. By adjusting the position of the connecting bolts 66 on the arc-shaped mounting holes 611, the relative angle between the cutting adjustment base 62 and the cutting mounting base 61 can be adjusted, and the installation angle of the saw module 65 relative to the cutting mounting base 61 can be adjusted, thereby adjusting the edge sealing cutting angle.

[0031] The bottom of the cutting adjustment seat 62 is integrally formed with a dovetail groove 622, and the top of the cutting slide 63 is integrally formed with a dovetail protrusion 631 that matches the dovetail groove 622. The dovetail protrusion 631 is slidably connected in the dovetail groove 622, and the cutting slide 63 can slide smoothly relative to the cutting adjustment seat 62, thereby enabling better switching of edge sealing allowances of different lengths.

[0032] The bottom of the cutting mounting base 61 is recessed with an arc-shaped guide groove 612, and the top of the cutting adjustment base 62 is protruded with an arc-shaped guide protrusion 623 that cooperates with the arc-shaped guide groove 612. The arc-shaped guide protrusion 623 on the cutting adjustment base 62 protrudes into the arc-shaped guide groove 612 on the cutting mounting base 61. Through the cooperation of the arc-shaped guide groove 612 and the arc-shaped guide protrusion 623, it is not only easier to align and install the cutting mounting base 61 and the cutting adjustment base 62, but also to better achieve the angle adjustment between the cutting mounting base 61 and the cutting adjustment base 62.

[0033] The flush mounting base 31 is provided with a stop assembly 7. The stop assembly 7 includes a stop block 71 slidably connected to the flush mounting base 31 in the vertical direction and a stop power mechanism 72 for driving the stop block 71 to slide. The stop power mechanism 72 is set on the flush mounting base 31, and the output end of the stop power mechanism 72 drives the stop block 71. The stop block 71 is driven to move downward by the stop power mechanism 72 and is supported by the board material to better achieve edge banding and cutting. After the edge banding and cutting of the board material is completed, the stop block 71 is driven to move upward by the stop power mechanism 72 so that the board material after edge banding and cutting can pass through. Then, the stop block 71 is driven to move downward by the stop power mechanism 72 so that the next board material can be supported and edge banded and cut.

[0034] The following power mechanism 5 includes a drive wheel 51 rotatably connected to the frame 11 in a vertical direction, a driven wheel 52 rotatably connected to the frame 11 in a vertical direction, a synchronous belt 53 wound around the drive wheel 51 and the driven wheel 52, a servo motor 54 for driving the drive wheel 51 to rotate, and a transmission block 55 connected to the synchronous belt 53. The servo motor 54 is mounted on the frame 11, and its output end drives the drive wheel 51. The transmission block 55 is connected to the end-mounted base 31 and drives the drive wheel 51 through the servo motor 54. The rotating wheel 51 drives the transmission block 55 on the synchronous belt 53 to slide back and forth. As the transmission block 55 slides back and forth, it drives the end-aligning mounting seat 31 to slide back and forth, thereby realizing the following action of the horizontal end-aligning mechanism 3 and realizing the edge-banding following cutting and trimming. Compared with the end-aligning mounting seat 31 driven by the cylinder structure to realize the following of the board, this utility model can realize the following of the board more accurately and smoothly by combining the servo motor 54 and the synchronous belt 53, thereby realizing the edge-banding cutting and trimming of the board more accurately and smoothly.

[0035] Working principle:

[0036] With the cooperation of the following slide rail 12 and the following sliders 4 of the two following edge trimming devices 2, the following power mechanism 5 of the two following edge trimming devices 2 respectively drives the corresponding horizontal edge trimming mechanism 3 to slide along the board, and the two horizontal edge trimming mechanisms 3 respectively cut and trim the edge banding at both ends of the board. The two following edge trimming devices 2 of this utility model not only do not need to include two following slide rails 12 respectively, but also the two following edge trimming devices 2 share one following slide rail 12. Compared with the existing horizontal edge trimming devices on the market that require four following slide rails 12, this utility model can reduce three following slide rails 12, the overall structure is simpler, easier to maintain, can save costs, and can be better applied to edge banding machines.

[0037] Of course, the above description is only a preferred embodiment of the present utility model. Therefore, all equivalent changes or modifications made to the structure, features and principles described in the claims of the present utility model patent application are included in the scope of the present utility model patent application.

Claims

1. A single rail horizontal head-on device, characterized by: The device includes a frame (11), a following slide rail (12) disposed on the bottom of the frame (11), and two following end-aligning devices (2). The two following end-aligning devices (2) each include a following slider (4) slidably connected to the following slide rail (12) in the left-right direction, a horizontal end-aligning mechanism (3) connected to the following slider (4), and a following power mechanism (5) for driving the horizontal end-aligning mechanism (3) to slide. The following power mechanism (5) is disposed on the frame (11), and the output end of the following power mechanism (5) drives and connects to the horizontal end-aligning mechanism (3).

2. A monorail horizontal straightaway device according to claim 1, characterized in that: The horizontal trimming mechanism (3) includes a trimming mounting base (31), a cutting component (6) for cutting edge strip material, and a forward / backward blade power mechanism (32). The cutting component (6) is inclined and slidably mounted on the trimming mounting base (31) with its front end at a high position and its rear end at a low position. The forward / backward blade power mechanism (32) is used to drive the cutting component (6) to slide on the trimming mounting base (31). The trimming mounting base (31) of the horizontal trimming mechanism (3) is connected to a follower slider (4), and the output end of the follower power mechanism (5) drives the trimming mounting base (31) of the horizontal trimming mechanism (3).

3. A monorail horizontal straightaway device according to claim 2, wherein: The cutting assembly (6) includes a cutting mounting base (61), a cutting adjustment base (62) rotatably disposed at the bottom of the cutting mounting base (61), a cutting slide (63) slidably connected to the bottom of the cutting adjustment base (62) in the left-right direction, a cutting sliding power mechanism (64) for driving the cutting slide (63) to slide, a saw module (65) disposed on the cutting slide (63), a forward and backward cutting power mechanism (32) disposed on the cutting mounting base (61), the output end of the forward and backward cutting power mechanism (32) driving and connecting to the end-mounting mounting base (31), the cutting sliding power mechanism (64) disposed on the cutting slide (63), and the output end of the cutting sliding power mechanism (64) driving and connecting to the cutting adjustment base (62).

4. A monorail horizontal straightaway device according to claim 3, wherein: The bottom of the end mounting base (31) is integrally formed with an inclined mounting part (311), and the inclined mounting part (311) is provided with a forward and backward cutting guide rail (33). A forward and backward cutting slider (34) is slidably connected on the forward and backward cutting guide rail (33), and the forward and backward cutting slider (34) is connected to the cutting mounting base (61).

5. A monorail horizontal straightening device according to claim 3, characterized in that: The cutting mounting base (61) is integrally formed with at least two arc mounting holes (611), and the arc mounting holes (611) are arranged in concentric circles. The cutting adjustment base (62) is integrally formed with threaded mounting holes (621) that are the same number and position as the arc mounting holes (611) on the cutting mounting base (61). The cutting mounting base (61) is provided with connecting bolts (66) that are the same number as the arc mounting holes (611). Each connecting bolt (66) passes through the arc mounting holes (611) on the cutting mounting base (61) and is threadedly connected to the threaded mounting holes (621) on the cutting adjustment base (62).

6. A monorail horizontal straightaway device according to claim 3, wherein: The bottom of the cutting adjustment seat (62) is integrally formed with a dovetail groove (622), and the top of the cutting slide (63) is integrally formed with a dovetail protrusion (631) that cooperates with the dovetail groove (622). The dovetail protrusion (631) is slidably connected in the dovetail groove (622).

7. A monorail horizontal straightaway device according to claim 3, wherein: The bottom of the cutting mounting base (61) is recessed with an arc-shaped guide groove (612), and the top of the cutting adjustment base (62) is protruded with an arc-shaped guide protrusion (623) that cooperates with the arc-shaped guide groove (612). The arc-shaped guide protrusion (623) on the cutting adjustment base (62) protrudes into the arc-shaped guide groove (612) on the cutting mounting base (61).

8. A monorail horizontal straightaway device according to claim 2, wherein: The flush mounting base (31) is provided with a stop assembly (7). The stop assembly (7) includes a stop block (71) slidably connected to the flush mounting base (31) in the vertical direction and a stop power mechanism (72) for driving the stop block (71) to slide. The stop power mechanism (72) is provided on the flush mounting base (31), and the output end of the stop power mechanism (72) drives the stop block (71).

9. A monorail horizontal straightaway device according to claim 2, wherein: The angle between the sliding direction of the cutting component (6) and the horizontal plane is 10-60°.

10. A monorail horizontal straightaway device according to claim 1, wherein: The following power mechanism (5) includes a drive wheel (51) rotatably connected to the frame (11) in the vertical direction, a driven wheel (52) rotatably connected to the frame (11) in the vertical direction, a synchronous belt (53) wound around the drive wheel (51) and the driven wheel (52), a servo motor (54) for driving the drive wheel (51) to rotate, and a transmission block (55) connected to the synchronous belt (53). The servo motor (54) is mounted on the frame (11), and the output end of the servo motor (54) drives the drive wheel (51).

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