Brake pedal structure for optimizing collision safety and vehicle
By optimizing the brake pedal structure, using guide plates to change its direction of movement and enhancing connection strength, the problem of collision between the brake pedal and the steering column was solved, achieving optimal airbag protection and pedal structure integrity during a car collision.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- EASYJET NEW ENERGY VEHICLE CO LTD
- Filing Date
- 2025-05-09
- Publication Date
- 2026-04-21
AI Technical Summary
During a car collision, the brake pedal may collide directly with the steering column, causing damage to the brake pedal structure, affecting the protective effect of the airbag, and potentially injuring the driver.
An optimized brake pedal structure was designed, including a bracket body, a rotating shaft, and a pedal wall. The direction of movement of the brake pedal is changed by a guide plate to avoid direct collision with the steering column, and the connection strength is enhanced by die casting and a reinforced structure.
It effectively reduces the displacement and angle changes of the steering column, steering wheel and airbag, ensuring that the airbag is released in the optimal position and angle to protect the driver's safety, while avoiding damage to the brake pedal structure and preventing injury to the driver's legs.
Smart Images

Figure CN224145924U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automotive safety technology, specifically to a brake pedal structure and vehicle that optimizes collision safety. Background Technology
[0002] Vehicle crash testing has always been an important topic in the field of automotive safety technology. Its purpose is to ensure that the airbags in the driver's cab deploy at the optimal position and angle in the event of a collision to protect the driver's safety. Therefore, there are strict requirements for the displacement of the steering wheel center point in vehicle crash testing.
[0003] According to the existing cockpit layout, in the event of a 40% offset collision, the impact object may compress the shock absorber mounting base, and the deformation of the mounting base may compress the vacuum booster. The vacuum booster is connected to the brake pedal, causing the brake pedal to undergo a large displacement. Since the brake pedal is located under the steering column, a traditional brake pedal may push against the steering column, causing the steering column, steering wheel, and airbag to undergo large displacement and angle changes. When the airbag deploys, it cannot effectively protect the driver.
[0004] In existing technologies, an anti-intrusion structure is typically installed on the steering column to limit the rise of the brake pedal during a collision, preventing the brake pedal from directly colliding with the steering column. Essentially, the anti-intrusion structure absorbs the kinetic energy of the brake pedal, preventing it from rising and colliding directly with the steering column, thus protecting the driver. However, in an actual collision, the brake pedal's structure may be instantly destroyed upon impact with the anti-intrusion structure, potentially causing direct injury to the driver's legs. Utility Model Content
[0005] In view of the shortcomings of the prior art, the purpose of this utility model is to provide a brake pedal structure and vehicle that optimizes collision safety. By optimizing the structure of the brake pedal, the effect of the collision between the brake pedal and the steering column during a vehicle collision is improved, thereby reducing the displacement and angle changes of the steering column, steering wheel, and airbag, so that the airbag is in the optimal position and angle when it deploys, thus protecting the driver's safety; at the same time, it can also reduce the possibility of the brake pedal being damaged, and prevent the damaged structure from directly injuring the driver's legs.
[0006] The technical solution of this utility model is: a brake pedal structure for optimizing collision safety, comprising:
[0007] The bracket body includes a left mounting bracket and a right mounting bracket arranged symmetrically on the left and right sides, and the left mounting bracket is provided with a guide plate.
[0008] A rotating shaft, the two ends of which are respectively connected to the left mounting bracket and the right mounting bracket;
[0009] The pedal wall is rotatably connected to the rotating shaft.
[0010] According to the present invention, a brake pedal structure for optimizing collision safety is provided, wherein the left mounting bracket includes a base and a bracket wall, the base being used to connect to the front bulkhead of a vehicle; the bracket wall includes a connecting portion, the connecting portion having a connecting hole, and a rotating shaft connecting the left mounting bracket and the right mounting bracket through the connecting hole.
[0011] According to the brake pedal structure for optimized collision safety provided by this utility model, the main body of the bracket also includes a back plate bracket, and the two sides of the back plate bracket are respectively connected to the bracket walls of the left mounting bracket and the right mounting bracket.
[0012] According to the present invention, an optimized brake pedal structure for collision safety is provided, wherein the guide plate and the left mounting bracket are integrally die-cast.
[0013] According to the present invention, a brake pedal structure for optimized collision safety is provided, wherein the guide plate is arranged perpendicular to the connecting part of the left mounting bracket.
[0014] According to the present invention, a brake pedal structure for optimizing collision safety is provided, wherein the guide plate includes an arc segment, a vertical segment, and a reinforcing segment, the arc segment, the vertical segment, and the reinforcing segment being connected in sequence, the arc segment being an arc-shaped curved surface structure; the vertical segment being arranged parallel to the vertical steering column; and the reinforcing segment being arranged at an angle to the vertical segment and extending along a direction away from the vertical steering column.
[0015] According to the present invention, a brake pedal structure for optimizing collision safety is provided, wherein the base of the left mounting bracket is provided with multiple mounting holes.
[0016] According to the present invention, a brake pedal structure for optimizing collision safety is provided, wherein the base of the right mounting bracket is provided with multiple mounting holes.
[0017] According to the present invention, there is an optimized brake pedal structure for collision safety, wherein the pedal wall is a solid structure.
[0018] According to the present invention, a brake pedal structure for optimizing collision safety is provided, which also includes a brake light switch bracket, wherein the brake light switch bracket is connected to the bracket wall of the right mounting bracket.
[0019] Based on the same inventive concept, this utility model also provides a vehicle, which includes a brake pedal structure for optimized collision safety as described above.
[0020] The advantages of this application are:
[0021] 1. In the event of a 40% offset collision, this utility model can change the direction of the brake pedal's movement toward the steering column caused by the collision, thereby avoiding a frontal collision between the brake pedal and the steering column. This greatly optimizes the position and angle at which the airbag is released during a collision, protecting the driver's safety.
[0022] 2. The left mounting bracket of this utility model includes a connecting part, and the connecting part is provided with a connecting hole for bolting the rotating shaft, so that the connection between the rotating shaft and the left mounting bracket is more stable and reliable.
[0023] 3. A back plate bracket is also connected between the left mounting bracket and the right mounting bracket of this utility model. The back plate bracket can enhance the overall structural rigidity of the bracket body and prevent the main bracket body from collapsing immediately in the event of a collision.
[0024] 4. The guide plate and the left mounting bracket of this utility model are integrally formed by die casting, which has better connection strength and prevents the guide plate from falling off the left mounting bracket in the event of a collision, thus rendering the guiding function of the guide plate meaningless.
[0025] 5. In the event of a 40% offset collision, the point where the left mounting bracket collides with the steering column is located at the edge of the left mounting bracket connection. Therefore, setting a guide plate perpendicularly at the edge of the guide plate connection can effectively guide the movement direction of the left mounting bracket after the collision.
[0026] 6. The guide plate of this utility model includes an arc-shaped section, a vertical section, and a reinforcing section; when a 40% offset collision occurs, the arc-shaped section is the part that contacts the steering column first. Its arc-shaped curved surface structure can guide the left mounting bracket to rotate around the guide plate as a fulcrum, thus preventing the left mounting bracket from directly hitting the steering column.
[0027] 7. The base of the left mounting bracket of this utility model is provided with multiple mounting holes for bolting the left mounting bracket to the vehicle frame, thereby enhancing the connection strength of the bracket.
[0028] 8. The base of the right mounting bracket of this utility model is provided with multiple mounting holes for bolting the left mounting bracket to the vehicle frame, thereby enhancing the connection strength of the bracket.
[0029] 9. The pedal wall of this utility model is a solid structure, which can avoid the problem of the pedal wall breaking in the event of a collision, thereby piercing the driver's leg. Attached Figure Description
[0030] To more clearly illustrate the technical solution of this utility model, the accompanying drawings used in the description of this utility model will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0031] Figure 1 This is a schematic diagram of the structure of this utility model;
[0032] Figure 2 This is a schematic diagram of the structure of the left mounting bracket and guide plate of this utility model;
[0033] Wherein: 1-Left mounting bracket; 11-Guide plate; 2-Right mounting bracket; 3-Back plate bracket; 4-Rotating shaft; 5-Pedal wall. Detailed Implementation
[0034] The embodiments of this utility model are described in detail below, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.
[0035] In the description of this utility model, it should be understood that the terms "longitudinal", "transverse", "axial", "radial", "circumferential", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0036] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0037] This utility model relates to a brake pedal structure that optimizes collision safety. By optimizing the structure and improving the elasticity of the snap-fit structure, the snap-fit connecting plate becomes more stable, has a longer service life, and is less prone to fatigue failure even after repeated disassembly and assembly.
[0038] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0039] A brake pedal structure for optimized collision safety, specifically, such as Figure 1 As shown, it includes:
[0040] The main body of the bracket includes a left mounting bracket 1 and a right mounting bracket 2 arranged symmetrically on the left and right sides. The left mounting bracket 1 is provided with a guide plate 11.
[0041] Rotating shaft 4, with its two ends connected to left mounting bracket 1 and right mounting bracket 2 respectively;
[0042] The pedal wall 5 is rotatably connected to the rotating shaft 4.
[0043] One end of the left mounting bracket 1 is used to connect to the front bulkhead of the vehicle, and the other end is connected to the rotating shaft 4. When the car is involved in a 40% offset collision, the end of the left mounting bracket 1 connected to the rotating shaft 4 will collide with the steering column. This utility model provides a guide plate 11 at the end of the left mounting bracket 1 connected to the rotating shaft 4, which can change the movement direction of the left mounting bracket 1 and avoid the left mounting bracket 1 from directly colliding with the steering column, causing the steering column, steering wheel and airbag to have large displacement and angle changes, so that the airbag cannot protect the driver well when it deploys.
[0044] Specifically, the guide plate 11 includes an arc-shaped curved surface structure. When the left mounting bracket 1 collides with the steering column, the guide plate 11 can guide the left mounting bracket 1 to move in the tangential direction of the arc-shaped curved surface structure of the guide plate 11, reducing the impact on the steering column and preventing the steering column, steering wheel, and airbag from undergoing large displacement and angle changes, thereby ensuring that the driver's head can be protected when the airbag is deployed.
[0045] In some embodiments, the left mounting bracket 1 described above has been optimized, specifically, as follows: Figure 2 As shown, the left mounting bracket 1 includes a base and a bracket wall. The base is used to connect to the front bulkhead of the vehicle. The bracket wall includes a connecting part with a connecting hole. The rotating shaft 4 connects the left mounting bracket 1 and the right mounting bracket 2 through the connecting hole.
[0046] Specifically, in this embodiment, the base of the left mounting bracket 1 is angled to the bracket wall, which increases the connection area between the left mounting bracket 1 and the front panel of the vehicle, ensuring the connection strength between the left mounting bracket 1 and the front panel of the vehicle, and preventing the bracket body from falling off the front panel of the vehicle when the car collides, so that the brake pedal directly impacts and injures the driver's legs.
[0047] In fact, the guide plate 11 is connected to the edge of the bracket wall connection. On the one hand, the guide plate 11 can guide the movement direction of the left mounting bracket 1 and prevent the left mounting bracket 1 from colliding directly with the steering column. On the other hand, the guide plate 11 can also protect the connection part and the rotating shaft 4 of the left mounting bracket 1 and prevent the connection part and the rotating shaft 4 from being damaged during the collision, which would cause the entire pedal structure to collapse.
[0048] In some embodiments, the aforementioned support body has been optimized, specifically, as follows: Figure 1 As shown, the main body of the bracket also includes a back plate bracket 3, and the two sides of the back plate bracket 3 are connected to the bracket walls of the left mounting bracket 1 and the right mounting bracket 2, respectively.
[0049] In this embodiment, the backplate bracket 3 is located below the left mounting bracket 1 and the right mounting bracket 2, and is connected to the left mounting bracket 1 and the right mounting bracket 2 by a weld. This process is simple and can further enhance the connection strength between the left mounting bracket 1 and the right mounting bracket 2.
[0050] In some embodiments, the guide plate 11 and the left mounting bracket 1 are integrally die-cast. Compared with other connection methods such as welding, integral die-casting is not only simpler in process, but also ensures the connection strength between the guide plate 11 and the left mounting bracket 1, preventing the connection between the guide plate 11 and the left mounting bracket 1 from breaking in the event of a collision.
[0051] Furthermore, such as Figure 2 As shown, in this embodiment, the guide plate 11 is arranged perpendicular to the connecting part of the left mounting bracket 1, which can ensure that the guide plate 11 has a larger contact area when it collides with the steering column, and further reduce the impact on the steering column.
[0052] In some embodiments, the guide plate 11 described above has been optimized, specifically, as follows: Figure 2 As shown, the guide plate 11 includes an arc-shaped segment, a vertical segment, and a reinforcing segment, which are connected in sequence. The arc-shaped segment has an arc-shaped curved surface structure. The vertical segment is arranged parallel to the vertical steering column. The reinforcing segment is arranged at an angle to the vertical segment and extends along the direction away from the vertical steering column.
[0053] In fact, when the guide plate 11 collides with the steering column, the arc-shaped section of the guide plate 11 first contacts the steering column. Due to its curved surface structure, the arc-shaped section of the guide plate 11 changes the collision effect between the left mounting bracket 1 and the steering column, causing the movement direction of the left mounting bracket 1 to change from towards the steering column to along the tangent direction of the arc-shaped section of the guide plate 11. Next, the vertical section of the guide plate 11 contacts the steering column. Since the vertical section of the guide plate 11 is set parallel to the steering column, the left mounting bracket 1 can continue to move along the tangent direction of the arc-shaped section of the guide plate 11 without directly colliding with the steering column. When the left mounting bracket 1 moves to the point where the reinforcing section of the guide plate 11 approaches the steering column, the vertical section of the reinforcing section of the guide plate 11 is angled and extends in a direction away from the vertical steering column. Therefore, the left mounting bracket 1 can gradually move away from the steering column, ultimately solving the problem of direct collision between the left mounting bracket 1 and the steering column.
[0054] In some embodiments, the left mounting bracket 1 described above has been optimized, specifically, as follows: Figure 2 As shown, the base of the left mounting bracket 1 has multiple mounting holes;
[0055] Furthermore, the base of the right mounting bracket 2 also has multiple mounting holes.
[0056] In this embodiment, two mounting holes are respectively opened on the base of the left mounting bracket 1 and the right mounting bracket 2. The mounting holes are used to bolt the bracket body to the front panel of the vehicle, which can not only strengthen the connection between the bracket body and the front panel of the vehicle, but also facilitate technicians to disassemble the brake pedal, which is beneficial to the maintenance and repair of the car.
[0057] In some embodiments, the aforementioned pedal wall 5 has been optimized, specifically, as follows: Figure 1 As shown, the pedal wall 5 is a solid structure, and the pedal is connected to the end of the pedal wall 5.
[0058] In actual operation, the pedal wall 5 is a solid structure, which on the one hand enhances the overall structural strength of the brake pedal; on the other hand, it can also prevent the pedal wall 5 from breaking due to excessive impact in the event of a collision, thereby preventing injury to the driver's leg.
[0059] A vehicle, specifically, the vehicle includes any of the above-described brake pedal structures for optimized collision safety.
[0060] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A brake pedal structure for optimizing collision safety, characterized by, include: The bracket body includes a left mounting bracket (1) and a right mounting bracket (2) arranged symmetrically on the left and right sides. The left mounting bracket (1) is provided with a guide plate (11). A rotating shaft (4) is provided, with its two ends connected to the left mounting bracket (1) and the right mounting bracket (2), respectively. The pedal wall (5) is rotatably connected to the rotating shaft (4).
2. A brake pedal structure for optimizing collision safety according to claim 1, wherein The left mounting bracket (1) includes a base and a bracket wall. The base is used to connect the front bulkhead of the vehicle. The bracket wall includes a connecting part with a connecting hole. The rotating shaft (4) connects the left mounting bracket (1) and the right mounting bracket (2) through the connecting hole.
3. A brake pedal structure for optimizing collision safety according to claim 1, wherein The main body of the bracket also includes a back plate bracket (3), and the two sides of the back plate bracket (3) are respectively connected to the bracket walls of the left mounting bracket (1) and the right mounting bracket (2).
4. The brake pedal structure for optimizing collision safety according to claim 1, wherein The guide plate (11) and the left mounting bracket (1) are die-cast integrally.
5. A brake pedal structure for optimizing collision safety according to claim 4, wherein The guide plate (11) is arranged perpendicular to the connecting part of the left mounting bracket (1).
6. A brake pedal structure for optimizing collision safety according to claim 5, wherein The guide plate (11) includes an arc segment, a vertical segment, and a reinforcing segment, which are connected in sequence. The arc segment has an arc-shaped curved surface structure. The vertical segment is arranged parallel to the vertical steering column. The reinforcing segment is arranged at an angle to the vertical segment and extends along the direction away from the vertical steering column.
7. A brake pedal structure for optimizing collision safety according to claim 2, wherein The base of the left mounting bracket (1) has multiple mounting holes.
8. A brake pedal structure for optimizing collision safety according to claim 2, wherein The base of the right mounting bracket (2) has multiple mounting holes.
9. A brake pedal structure for optimizing crash safety according to claim 1, wherein The pedal wall (5) is a solid structure.
10. A vehicle characterized by comprising: Includes a brake pedal structure for optimized collision safety as described in any of claims 1-9.