Automatic sleeve sleeving machine
By designing an automatic sleeve-feeding machine, the fully automated operation of tape and reel resistance protection was achieved, solving the problems of low automation and high labor intensity caused by manual operation, improving work efficiency and reducing production costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XIAMEN XINRUITE INTELLIGENT TECH CO LTD
- Filing Date
- 2025-05-22
- Publication Date
- 2026-04-21
AI Technical Summary
The existing tape-and-reel resistance protection bushing process relies on manual operation, which has a low degree of automation, high labor intensity, and low work efficiency.
An automatic tube sleeve machine was designed, comprising a resistance-maintaining feeding mechanism, a resistance-maintaining cutting mechanism, a resistance-maintaining feeding mechanism, a thermoplastic tube feeding mechanism, a tube sleeve mechanism, a turntable heating mechanism, and a discharging mechanism, realizing the full automation of the entire process of automatic feeding, cutting, feeding, tube sleeve, and discharging of tape and reel resistance-maintaining tubes.
It has achieved fully automated operation of tape and reel resistance maintenance, which has improved production efficiency and reduced labor intensity and production costs.
Smart Images

Figure CN224146442U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sleeve technology for tape-and-reel resistance protection, specifically to an automatic sleeve-making machine. Background Technology
[0002] During the production of the braided resistance protection device, it needs to be cut into individual strands first. In order to meet the risk of short circuit of the bare resistance protection wire, the braided resistance protection device is cut into individual strands again. Then, a thermoplastic tube is put on the individual resistance protection device, and then the thermoplastic tube and the resistance protection device are heat-fused together.
[0003] The existing braided resistance protection sleeve process is all done manually, with a low degree of automation. It cannot automatically cut the strips into individual strands, which increases the labor intensity. Moreover, manual sleeve processing is cumbersome, which reduces the efficiency of braided resistance protection sleeve processing and causes great inconvenience to users. Utility Model Content
[0004] The purpose of this utility model is to provide an automatic sleeve-feeding machine to solve the problems of low automation, high labor intensity, and low work efficiency mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic tube sleeve machine, comprising a base, a resistance-maintaining feeding mechanism mounted on one side of the base surface for feeding resistance-maintaining tape; a resistance-maintaining cutting mechanism further provided on the surface of the resistance-maintaining feeding mechanism for cutting resistance-maintaining material; a column fixed to the surface of the base, and a turntable heating mechanism connected to the surface of the column for rotating the resistance-maintaining material; and a resistance-maintaining feeding machine fixed to the surface of the column. The structure includes a resistance-keeping feeding mechanism for clamping and placing the resistance-keeping components cut by the resistance-keeping cutting mechanism into the turntable heating mechanism; a thermoplastic sleeve feeding mechanism is fixed to the top of the column for placing the thermoplastic sleeve; a sleeve mechanism is also fixed to the surface of the column for fitting the thermoplastic sleeve onto the resistance-keeping component in the turntable heating mechanism; a feeding mechanism is also fixed to the surface of the base for feeding the components after sleeve installation; and a blower is also provided on one side of the base.
[0006] Preferably, the resistance-maintaining feeding mechanism consists of a resistance-maintaining storage box, a feeding wheel, and a feeding motor. The resistance-maintaining storage box is fixedly connected to the surface of the base. The feeding wheel is fixedly mounted on the surface of the base and on one side of the resistance-maintaining storage box via a bracket. The feeding motor is also mounted on the surface of the base, and the output end of the feeding motor is fixedly connected to the feeding wheel.
[0007] Preferably, the cutting and blocking mechanism consists of a cutter and a cutting and blocking cylinder. The cutting and blocking cylinder is fixedly connected to the support of the feeding wheel, and the cutter is fixed on the surface of the cutting and blocking cylinder. The cutter is used for cutting the blocking mechanism.
[0008] Preferably, the resistance-maintaining feeding mechanism consists of a resistance-maintaining feeding gripper, a lifting cylinder, a horizontal cylinder, and a connecting plate. The lifting cylinder is fixedly connected to the surface of the column, and a horizontal cylinder is installed at the output end of the lifting cylinder. A connecting plate is fixed at the output end of the horizontal cylinder, and a resistance-maintaining feeding gripper is installed at one end of the connecting plate. The resistance-maintaining feeding gripper is used for the resistance-maintaining clamping operation.
[0009] Preferably, the thermoplastic sleeve feeding mechanism includes a feeding rack and a thermoplastic sleeve. The feeding rack is fixedly connected to the surface of the column by bolts, and the thermoplastic sleeve is detachably connected to the top of the feeding rack.
[0010] Preferably, the sleeve mechanism is composed of an electric sleeve cutter, a sleeve cylinder, and a support plate. The support plate is fixedly connected to the surface of the column, and upper and lower cylinders are installed on the surface of the support plate. The sleeve cylinder is installed at the bottom of the upper and lower cylinders and is used to operate the resistance-maintaining thermoplastic tube. An electric sleeve cutter is fixed on the surface of the sleeve cylinder and is used to cut the thermoplastic tube.
[0011] Preferably, the turntable heating mechanism consists of a heating turntable and a drive motor. The drive motor is fixedly connected to the surface of the column, and the output end of the drive motor passes through and is fixed to the heating turntable. The heating turntable is used for rotating the material clamping mechanism to maintain resistance.
[0012] Preferably, the feeding mechanism includes a feeding frame, feeding grippers, and a collection box. The collection box is placed on the surface of the base, the feeding frame is fixedly connected to the surface of the base, and two sets of feeding grippers are fixed on the surface of the feeding frame. The feeding grippers are used to put the resistor with the tube on the surface of the heating turntable into the inside of the collection box.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This automatic sleeve-feeding machine is equipped with a resistance-maintaining feeding mechanism, a resistance-maintaining cutting mechanism, a resistance-maintaining loading mechanism, a thermoplastic sleeve feeding mechanism, a sleeve mechanism, a turntable heating mechanism, and a unloading mechanism. In practice, the resistance-maintaining feeding mechanism automatically feeds the material. After feeding, the resistance-maintaining tape is cut into individual pieces by the resistance-maintaining cutting mechanism. Then, the resistance-maintaining loading mechanism feeds the individual resistance-maintaining pieces to the turntable heating mechanism. After that, the thermoplastic sleeve feeding mechanism feeds the thermoplastic sleeves. Next, the sleeve mechanism fits the thermoplastic sleeves onto the turntable heating mechanism and heats them. Finally, the unloading mechanism unloads the material. Therefore, this utility model realizes automatic feeding of the resistance-maintaining tape, automatic cutting of the resistance-maintaining tape, automatic loading of the resistance-maintaining tape onto the small turntable, automatic cutting and sleeve fitting of the sleeve, automatic heat shrinking of the sleeve, and automatic unloading. All actions are realized automatically, requiring no personnel, improving efficiency, improving accuracy, and reducing production costs. Attached Figure Description
[0014] Figure 1 This is a three-dimensional right-side structural schematic diagram of the present invention;
[0015] Figure 2 This is a three-dimensional left-side structural schematic diagram of the present invention;
[0016] Figure 3 This is a three-dimensional rear view structural schematic diagram of the present invention;
[0017] Figure 4 This is a magnified schematic diagram of the main view structure of this utility model;
[0018] Figure 5 This is a side view enlarged structural schematic diagram of the present invention;
[0019] Figure 6 This is a top-view enlarged structural schematic diagram of the present invention.
[0020] In the diagram: 1. Base; 11. Column; 2. Resistance-maintaining feeding mechanism; 21. Resistance-maintaining storage box; 22. Feeding wheel; 23. Feeding motor; 3. Resistance-maintaining cutting mechanism; 31. Cutter; 32. Resistance-maintaining cutting cylinder; 4. Resistance-maintaining loading mechanism; 41. Resistance-maintaining loading gripper; 42. Lifting cylinder; 43. Horizontal cylinder; 44. Connecting plate; 5. Thermoplastic sleeve feeding mechanism; 51. Feeding rack; 52. Thermoplastic sleeve; 6. Sleeve mechanism; 61. Electric tube cutter; 62. Sleeve cylinder; 63. Support plate; 64. Upper and lower cylinders; 7. Turntable heating mechanism; 71. Heating turntable; 72. Drive motor; 8. Unloading mechanism; 81. Unloading rack; 82. Unloading gripper; 83. Collection box; 9. Exhaust fan. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. In addition, the terms "first", "second", "third", "upper", "lower", "left", "right", etc. are used for descriptive purposes only and should not be construed as indicating or implying relative importance. At the same time, in the description of the present utility model, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present utility model.
[0022] The structure of the automatic tubing machine provided by this utility model is as follows: Figure 1 as well as Figure 2As shown, the device includes a base 1. A resistance-maintaining feeding mechanism 2 is mounted on one side of the base 1 surface. This mechanism is used for feeding the tape for resistance maintenance. The resistance-maintaining feeding mechanism 2 consists of a resistance-maintaining storage box 21, a feeding wheel 22, and a feeding motor 23. The resistance-maintaining storage box 21 is fixedly connected to the surface of the base 1. The feeding wheel 22 is fixedly mounted on the surface of the base 1, located on one side of the resistance-maintaining storage box 21, via a bracket. The feeding motor 23 is also mounted on the surface of the base 1, and its output end is fixedly connected to the feeding wheel 22. A resistance-maintaining cutting mechanism 3 is also provided on the surface of the resistance-maintaining feeding mechanism 2. This mechanism is used for cutting the tape for resistance maintenance. It consists of a cutter 31 and a cutting and holding cylinder 32. The cutting and holding cylinder 32 is fixedly connected to the bracket of the feeding wheel 22, and the cutter 31 is fixed on the surface of the cutting and holding cylinder 32. The cutter 31 is used for cutting the material during the holding process. A column 11 is fixed on the surface of the base 1, and a turntable heating mechanism 7 is connected to the surface of the column 11. The turntable heating mechanism 7 is used for rotating the material during the holding process. The turntable heating mechanism 7 consists of a heating turntable 71 and a drive motor 72. The drive motor 72 is fixedly connected to the surface of the column 11, and the output end of the drive motor 72 passes through the column 11 and is fixed to the heating turntable 71. The heating turntable 71 is used for clamping and rotating the material during the holding process.
[0023] During implementation, the retainer is placed in the retainer storage box 21, and one end of the retainer is wrapped around the surface of the feeding wheel 22. The feeding wheel 22 is rotated by the feeding motor 23 to feed the retainer. The retainer is clamped by the retainer feeding mechanism 4. During the clamping process, the retainer cutting cylinder 32 in the retainer cutting mechanism 3 drives the cutter 31 to cut off one of the clamped retainers.
[0024] Furthermore, such as Figure 3 as well as Figure 4 As shown, a resistance-maintaining feeding mechanism 4 is fixed on the surface of the column 11. The resistance-maintaining feeding mechanism 4 is used to clamp the resistance material cut by the resistance-maintaining mechanism 3 and place it into the turntable heating mechanism 7. The resistance-maintaining feeding mechanism 4 is composed of a resistance-maintaining feeding gripper 41, a lifting cylinder 42, a horizontal cylinder 43, and a connecting plate 44. The lifting cylinder 42 is fixedly connected to the surface of the column 11, and the horizontal cylinder 43 is installed at the output end of the lifting cylinder 42. The connecting plate 44 is fixed at the output end of the horizontal cylinder 43, and a resistance-maintaining feeding gripper 41 is installed at one end of the connecting plate 44. The resistance-maintaining feeding gripper 41 is used for the clamping work of resistance maintenance.
[0025] During implementation, the resistance feeding mechanism 4 drives the resistance feeding claw 41 on the surface of the connecting plate 44 to move through the action of the lifting cylinder 42 and the horizontal cylinder 43, feeding the resistance material onto the surface of the heating turntable 71 and clamping it with the clamps provided by the heating turntable 71.
[0026] Furthermore, such as Figure 2 as well as Figure 5As shown, a thermoplastic sleeve feeding mechanism 5 is fixed to the top of the column 11. This thermoplastic sleeve feeding mechanism 5 is used for placing thermoplastic sleeves. The thermoplastic sleeve feeding mechanism 5 includes a feeding rack 51 and a thermoplastic sleeve 52. The feeding rack 51 is fixedly connected to the surface of the column 11 by bolts, and the thermoplastic sleeve 52 is detachably connected to the top of the feeding rack 51. A sleeve mechanism 6 is also fixed to the surface of the column 11. This sleeve mechanism 6 inserts the thermoplastic sleeve from the thermoplastic sleeve feeding mechanism 5 into the turntable. In the heat-maintaining mechanism 7, the sleeve mechanism 6 is composed of an electric tube cutter 61, a sleeve cylinder 62, and a support plate 63. The support plate 63 is fixedly connected to the surface of the column 11, and an upper and lower cylinder 64 is installed on the surface of the support plate 63. The sleeve cylinder 62 is installed at the bottom of the upper and lower cylinders 64. The sleeve cylinder 62 is used to work on the heat-maintaining thermoplastic tube. An electric tube cutter 61 is fixed on the surface of the sleeve cylinder 62. The electric tube cutter 61 is used to cut the thermoplastic tube.
[0027] During implementation, the thermoplastic sleeve 52 is placed on the surface of the feeding rack 51, and one end of the thermoplastic sleeve 52 is inserted into the sleeve cylinder 62. Then, the upper and lower cylinders 64 on the surface of the support plate 63 drive the sleeve cylinder 62 to move down. When the sleeve cylinder 62 moves down, it will drive the thermoplastic sleeve to be fitted into the retaining plate in the heating turntable 71.
[0028] Furthermore, such as Figure 2 as well as Figure 6 As shown, a feeding mechanism 8 is also fixed on the surface of the base 1. The feeding mechanism 8 is used for feeding after the tube is sleeved. The feeding mechanism 8 includes a feeding frame 81, feeding claws 82 and a collection box 83. The collection box 83 is placed on the surface of the base 1. The feeding frame 81 is fixedly connected to the surface of the base 1, and two sets of feeding claws 82 are fixed on the surface of the feeding frame 81. The feeding claws 82 are used to put the resistor with the tube sleeved on the surface of the heating turntable 71 into the inside of the collection box 83. A blower 9 is also provided on one side of the base 1.
[0029] During implementation, the drive motor 72 drives the heating turntable 71 to rotate to perform the sleeve work of the next station. After the sleeve is completed, the material is discharged into the collection box 83 through the discharge claw 82 on the surface of the discharge rack 81.
[0030] Working principle: When in use, the retainer is first placed in the retainer storage box 21, and one end of the retainer is wrapped around the surface of the feeding wheel 22. The feeding motor 23 drives the feeding wheel 22 to rotate to feed the retainer. Then, the retainer is clamped by the retainer feeding mechanism 4. During the clamping process, the retainer cutting cylinder 32 in the retainer cutting mechanism 3 drives the cutter 31 to cut off one of the retained retainers. When clamping, the retainer feeding mechanism 4 drives the retainer feeding claw 41 on the surface of the connecting plate 44 to move through the action of the lifting cylinder 42 and the horizontal cylinder 43, feeding the retainer onto the surface of the heating turntable 71 and clamping it with the clamps on the heating turntable 71.
[0031] The thermoplastic sleeve 52 is placed on the surface of the feeding rack 51. One end of the thermoplastic sleeve 52 is inserted into the sleeve cylinder 62. Then, the upper and lower cylinders 64 on the surface of the support plate 63 drive the sleeve cylinder 62 to move down. When the sleeve cylinder 62 moves down, it will drive the thermoplastic tube to be sleeved onto the retaining plate in the heating turntable 71. After being sleeved, the thermoplastic tube is cut off by the electric tube cutter 61. Then, the retaining plate and the thermoplastic tube are shrunken by heating. Then, the heating turntable 71 is rotated by the drive motor 72 to carry out the sleeve work of the next station. Finally, after the tube is sleeved, it is unloaded into the collection box 83 by the unloading claws 82 on the surface of the unloading rack 81, and the use of the automatic sleeve sleeve machine is completed.
[0032] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. Automatic casing machine comprising a base (1), characterized in that: A resistance-maintaining feeding mechanism (2) is installed on one side of the surface of the base (1), which is used for feeding the tape for resistance maintenance; a resistance-maintaining cutting mechanism (3) is also provided on the surface of the resistance-maintaining feeding mechanism (2), which is used for cutting the tape for resistance maintenance; a column (11) is fixed on the surface of the base (1), and a turntable heating mechanism (7) is connected to the surface of the column (11), which is used for rotating the tape for resistance maintenance; a resistance-maintaining feeding mechanism (4) is fixed on the surface of the column (11), which is used to feed the tape for resistance maintenance (2) to the cutting mechanism (3); 3) The cut-off retaining clamp is picked up and placed into the turntable heating mechanism (7); a thermoplastic sleeve feeding mechanism (5) is fixed at the top of the column (11), which is used for placing the thermoplastic sleeve; a sleeve mechanism (6) is also fixed on the surface of the column (11), which puts the thermoplastic tube of the thermoplastic sleeve feeding mechanism (5) into the retaining clamp in the turntable heating mechanism (7); a feeding mechanism (8) is also fixed on the surface of the base (1), which is used for feeding after sleeve; a blower (9) is also provided on one side of the base (1).
2. The automatic sock pipe machine according to claim 1, characterized in that: The resistance-maintaining feeding mechanism (2) consists of a resistance-maintaining storage box (21), a feeding wheel (22), and a feeding motor (23). The resistance-maintaining storage box (21) is fixedly connected to the surface of the base (1). The feeding wheel (22) is fixed to the surface of the base (1) and located on one side of the resistance-maintaining storage box (21) by a bracket. The feeding motor (23) is also installed on the surface of the base (1), and the output end of the feeding motor (23) is fixedly connected to the feeding wheel (22).
3. The automatic sock pipe machine according to claim 1, characterized in that: The cutting and blocking mechanism (3) consists of a cutter (31) and a cutting and blocking cylinder (32). The cutting and blocking cylinder (32) is fixedly connected to the support of the feeding wheel (22), and the cutter (31) is fixed on the surface of the cutting and blocking cylinder (32). The cutter (31) is used for cutting the blocking mechanism.
4. The automatic sleeve machine of claim 1, wherein: The resistance-maintaining feeding mechanism (4) consists of a resistance-maintaining feeding gripper (41), a lifting cylinder (42), a horizontal cylinder (43), and a connecting plate (44). The lifting cylinder (42) is fixedly connected to the surface of the column (11), and the horizontal cylinder (43) is installed at the output end of the lifting cylinder (42). The connecting plate (44) is fixed at the output end of the horizontal cylinder (43), and the resistance-maintaining feeding gripper (41) is installed at one end of the connecting plate (44). The resistance-maintaining feeding gripper (41) is used for the resistance-maintaining clamping operation.
5. The automatic sleeve machine of claim 1, wherein: The thermoplastic sleeve feeding mechanism (5) includes a feeding rack (51) and a thermoplastic sleeve (52). The feeding rack (51) is fixedly connected to the surface of the column (11) by bolts, and the thermoplastic sleeve (52) is detachably connected to the top of the feeding rack (51).
6. The automatic sleeve machine of claim 1, wherein: The sleeve mechanism (6) is composed of an electric pipe cutter (61), a sleeve cylinder (62), and a support plate (63). The support plate (63) is fixedly connected to the surface of the column (11), and an upper and lower cylinder (64) is installed on the surface of the support plate (63). The sleeve cylinder (62) is installed at the bottom of the upper and lower cylinder (64). The sleeve cylinder (62) is used for working on the thermoplastic tube with resistance. The electric pipe cutter (61) is fixed on the surface of the sleeve cylinder (62). The electric pipe cutter (61) is used for cutting the thermoplastic tube.
7. The automatic sleeve machine of claim 1, wherein: The turntable heating mechanism (7) consists of a heating turntable (71) and a drive motor (72). The drive motor (72) is fixedly connected to the surface of the column (11), and the output end of the drive motor (72) passes through the column (11) and is fixed with the heating turntable (71). The heating turntable (71) is used for the rotation of the clamping mechanism to maintain resistance.
8. The automatic sleeve machine of claim 1, wherein: The feeding mechanism (8) includes a feeding rack (81), feeding claws (82) and a collection box (83). The collection box (83) is placed on the surface of the base (1). The feeding rack (81) is fixedly connected to the surface of the base (1), and two sets of feeding claws (82) are fixed on the surface of the feeding rack (81). The feeding claws (82) are used to put the resistor with the tube on the surface of the heating turntable (71) into the inside of the collection box (83).