Textile fabric temper mill

Abstract

The utility model discloses a textile fabric temper mill which comprises a machine base, driving rollers are arranged at the two ends of the machine base respectively, the driving rollers are used for conveying textile fabric, a leveling mechanism is arranged between the driving rollers, the leveling mechanism comprises a leveling roller, and mounting frames are arranged at the two ends of the leveling roller. A first driving motor used for driving the leveling roller to rotate is arranged on the mounting frame, the leveling roller is mounted above the base through the mounting frame, a driving assembly used for driving the leveling roller to move is arranged on the mounting frame, a heating mechanism is arranged on one side of the leveling mechanism, and the heating mechanism is used for heating and softening the textile fabric. And therefore, leveling is easier. According to the textile fabric leveling device, the leveling effect on textile fabrics made of different materials is improved in a heating and softening mode.

Description

Technical Field

[0001] This utility model relates to the field of textile machinery and equipment technology, and in particular to a textile fabric leveling machine. Background Technology

[0002] Fabric smoothing is a crucial process in the textile industry, significantly impacting the quality and appearance of textiles. With the ever-growing market demand for high-quality textiles, the development of fabric smoothing equipment has received increasing attention. Existing fabric smoothing machines typically achieve this through physical pressing, effectively removing wrinkles and enhancing the overall texture of the fabric.

[0003] However, in practical applications, traditional physical pressing methods have some shortcomings due to the different materials used in fabrics. For example, for stiff or easily deformable fabrics, it is difficult to achieve the desired smoothness simply by relying on physical pressure. This is mainly because stiff fabrics are not easily shaped under pressure, while easily deformable fabrics may develop new wrinkles or damage under high pressure. Therefore, how to improve the smoothness of the fabric without damaging it has become an urgent technical problem to be solved. Utility Model Content

[0004] This application provides a textile fabric leveling machine that improves the leveling effect on textile fabrics of different materials by heating and softening the fabric.

[0005] This application provides a textile fabric leveling machine, which adopts the following technical solution:

[0006] A textile fabric leveling machine includes a base, with drive rollers at both ends of the base for conveying textile fabric. A leveling mechanism is provided between the drive rollers, the leveling mechanism including a leveling roller, with mounting frames at both ends of the leveling roller. A first drive motor for driving the leveling roller to rotate is provided on the mounting frames. The leveling roller is mounted above the base via the mounting frames. A drive assembly for moving the leveling roller is provided on the mounting frames. A heating mechanism is provided on one side of the leveling mechanism for heating and softening the textile fabric, making it easier to level.

[0007] By adopting the above technical solution, this utility model designs a textile fabric leveling machine that, during use, heats and softens the textile fabric before leveling, thereby significantly improving the smoothness of the fabric. Specifically, the heating mechanism preheats the textile fabric, making it soft and reducing the rigid resistance between fibers, thus making the subsequent leveling process smoother and improving the quality of the final product and production efficiency. Simultaneously, the drive assembly can precisely control the movement position of the leveling rollers, ensuring uniform pressure distribution during leveling and further enhancing the leveling effect.

[0008] Preferably, each end of the drive roller is provided with a bracket, and a second drive motor is provided on the bracket, the second drive motor being used to drive the drive roller to rotate.

[0009] By adopting the above technical solution, supports are provided at both ends of the drive roller during use, and a second drive motor is mounted on the supports to drive the drive roller to rotate. This design ensures stable and reliable operation of the drive roller, improves the smoothness and efficiency of the textile fabric conveying process, and thus enhances the overall performance and production quality of the leveling machine.

[0010] Preferably, the surface of the drive roller is provided with anti-slip texture to increase friction with the textile fabric.

[0011] By adopting the above technical solution, the anti-slip texture on the surface of the drive roller can significantly increase the friction with the textile fabric during use, effectively preventing the textile fabric from slipping during the conveying process, ensuring smooth fabric transmission, and improving leveling efficiency and quality.

[0012] Preferably, the drive assembly includes a movable block disposed on the top of the mounting frame, a sliding groove disposed on the base, the movable block being slidably connected to the sliding groove, a transverse lead screw disposed in the sliding groove, the movable block and the transverse lead screw being connected in cooperation with each other, and a third drive motor being connected to one end of the transverse lead screw, the third drive motor driving the transverse lead screw to rotate.

[0013] By adopting the above technical solution, during use, the cooperation between the moving block, the chute, and the transverse lead screw allows the leveling roller to move smoothly in the horizontal direction, while the third drive motor ensures precise control of this movement.

[0014] Preferably, the mounting frame includes a frame and an electric telescopic rod, the electric telescopic rod being connected to the frame, and the electric telescopic rod adjusting the position of the leveling roller by extending and retracting.

[0015] By adopting the above technical solution, the electric telescopic rod can flexibly adjust the position of the leveling roller during use, ensuring that textile fabrics of different thicknesses or materials can be effectively leveled, thus improving the applicability and work efficiency of the equipment.

[0016] Preferably, a first pad is provided below the leveling roller, and a second pad is provided below the heating mechanism. Both the first and second pads are used to support the textile fabric, which facilitates the leveling and heating of the textile fabric. The first and second pads are mounted on the machine base, and a tensioning component is provided between the first and second pads.

[0017] By adopting the above technical solution, the first pad located below the leveling roller and the second pad located below the heating mechanism can effectively support the textile fabric during use, ensuring its stability during leveling and heating, and preventing a decrease in flatness due to positional shift. Simultaneously, the tensioning assembly between the first and second pads can appropriately tension the textile fabric, further improving its flatness and processing quality.

[0018] Preferably, the tensioning assembly includes a tensioning roller disposed between a first pad and a second pad, and a first cylinder is disposed at the bottom of the tensioning roller. The first cylinder is used to drive the tensioning roller to move up and down to tension the textile fabric.

[0019] By adopting the above technical solution, during use, the tension roller is set between the first pad and the second pad and is driven by the first cylinder to lift and lower, which can effectively adjust the tension of the textile fabric, ensure that the fabric maintains an appropriate tension during the leveling process, and avoid poor leveling effect caused by slack.

[0020] Preferably, the heating mechanism includes a heating plate, a heating element is disposed inside the heating plate, a support plate is disposed on the top of the heating plate, a second cylinder is disposed on the top of the support plate, and the output shaft of the second cylinder is connected to the heating plate for driving the heating plate to rise and fall.

[0021] By adopting the above technical solution, the heating mechanism includes a heating plate with heating elements inside, which can uniformly heat the textile fabric, softening it and facilitating subsequent leveling. A support plate is provided on top of the heating plate, and a second cylinder is provided on top of the support plate. The output shaft of the second cylinder is connected to the heating plate, which can precisely control the lifting position of the heating plate, ensuring the stability and reliability of the heating process.

[0022] In summary, this application has the following beneficial effects:

[0023] 1. The present invention relates to a textile fabric flattening machine, which preheats and softens the textile fabric by setting a heating mechanism, making the fabric softer before entering the flattening mechanism, thus making it easier to be flattened by the flattening rollers and significantly improving the flatness of the fabric.

[0024] 2. The textile fabric leveling machine designed in this utility model has an adjustable leveling roller drive component, which can adjust the pressure and position of the leveling roller as needed to ensure that the textile fabric can be leveled evenly and effectively. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the structure of an embodiment;

[0026] Figure 2 This is a side sectional view of an embodiment;

[0027] Explanation of reference numerals in the attached drawings: 1. Machine base; 2. Drive roller; 3. Leveling mechanism; 31. Leveling roller; 4. Mounting frame; 41. Frame; 42. Electric telescopic rod; 5. First drive motor; 6. Drive assembly; 61. Moving block; 62. Transverse lead screw; 63. Third drive motor; 7. Heating mechanism; 71. Heating plate; 72. Support plate; 73. Second cylinder; 8. Bracket; 9. Second drive motor; 10. Slide groove; 11. First pad; 12. Second pad; 13. Tensioning assembly; 131. Tensioning roller; 132. First cylinder. Detailed Implementation

[0028] The present invention will be further described in detail below with reference to the accompanying drawings. Identical components are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "upper," "lower," "bottom," and "top" used in the following description refer to directions in the accompanying drawings, while the terms "inner" and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.

[0029] This utility model discloses a textile fabric leveling machine, such as Figure 1 and Figure 2 As shown, a textile fabric flattening machine includes a base 1, with drive rollers 2 respectively installed at both ends of the base 1. The drive rollers 2 are used to transport textile fabric. Supports 8 are installed at both ends of the drive rollers 2, and second drive motors 9 are installed on the supports 8. The second drive motors 9 are used to drive the drive rollers 2 to rotate. The surface of the drive rollers 2 is provided with anti-slip texture to increase the friction with the textile fabric.

[0030] A leveling mechanism 3 is provided between the drive rollers 2. The leveling mechanism 3 includes a leveling roller 31, which can be made of steel or aluminum alloy to ensure sufficient strength and wear resistance. In addition, a nano-coating can be added to the surface of the leveling roller 31. The nano-coating has an extremely low coefficient of friction and excellent wear resistance, which can significantly reduce the frictional resistance between the leveling roller 31 and the fabric without affecting the fabric quality. This design can also effectively prevent the fabric from sticking to its surface and affecting subsequent processes. Mounting frames 4 are provided at both ends of the leveling roller 31. The mounting frames 4 are equipped with a first drive motor 5 for driving the leveling roller 31 to rotate. The leveling roller 31 is mounted on the base through the mounting frames 4. The mounting frames 4 are composed of a metal frame 41, and an electric telescopic rod 42 is embedded inside the frame 41. The electric telescopic rod 42 is connected to the frame 41 and adjusts the position of the leveling roller 31 by telescoping.

[0031] The mounting frame 4 is equipped with a drive assembly 6 that drives the leveling roller 31 to move. The drive assembly 6 includes a moving block 61 located on the top of the mounting frame 4 and a slide groove 10 on the base 1. The moving block 61 is slidably connected within the slide groove 10, and a transverse lead screw 62 is installed within the slide groove 10. The moving block 61 and the transverse lead screw 62 are connected in cooperation. One end of the transverse lead screw 62 is connected to a third drive motor 63, which drives the transverse lead screw 62 to rotate. This design allows the leveling roller 31 to move freely in the horizontal direction, ensuring effective leveling of textile fabrics. It can also adapt to textile fabrics of different widths. When processing wide fabrics, the movement path can be set via a programmable controller to ensure that the leveling roller 31 evenly covers the entire fabric surface, ensuring that every part is effectively leveled. Alternatively, the slide groove 10 can also adopt a linear guide structure to reduce frictional resistance and improve motion accuracy.

[0032] A heating mechanism 7 is provided on one side of the leveling mechanism 3. The heating mechanism 7 is used to heat and soften the textile fabric, making it easier to level. A first pad 11 is provided below the leveling roller 31, and a second pad 12 is provided below the heating mechanism 7. Both the first pad 11 and the second pad 12 are used to support the textile fabric, facilitating the leveling and heating of the textile fabric. The first pad 11 and the second pad 12 are mounted on the machine base 1. A tensioning assembly 13 is provided between the first pad 11 and the second pad 12. The tensioning assembly 13 includes a tensioning roller 131 located between the first pad 11 and the second pad 12. A first cylinder 132 is provided at the bottom of the tensioning roller 131. The first cylinder 132 is used to drive the tensioning roller 131 to move up and down, thereby tensioning the textile fabric. This design can ensure that the textile fabric maintains appropriate tension during the leveling process and avoid a decrease in flatness due to slack. The heating mechanism 7 includes a heating plate 71, which contains a heating element such as an electric heating wire or an infrared heating tube. A support plate 72 is mounted on top of the heating plate 71, and a second cylinder 73 is mounted on top of the support plate 72. The output shaft of the second cylinder 73 is connected to the heating plate 71 to drive the heating plate 71 to rise and fall. This design allows for adjustment of the height of the heating plate 71 to accommodate textiles of different thicknesses. Furthermore, the temperature of the heating plate 71 can be precisely controlled by a temperature controller to ensure uniform heating.

[0033] Working Principle: This invention relates to a textile fabric leveling machine. By incorporating a heating mechanism 7 on one side of the leveling mechanism 3, the textile fabric is preheated and softened, significantly improving its softness and making it easier for the leveling roller 31 to flatten it. Simultaneously, the design of the drive assembly 6 allows the leveling roller 31 to move flexibly in the horizontal direction, ensuring uniform and effective leveling of the textile fabric. Furthermore, the effective use of the tensioning assembly 13 ensures the stability of the fabric throughout the processing, preventing loosening. These designs work together to greatly improve the flatness of the textile fabric and production efficiency, overcoming the shortcomings of traditional methods when processing hard or easily deformable fabrics.

[0034] The above are all preferred embodiments of this application and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A textile fabric leveling machine, characterized in that: The system includes a base (1), with drive rollers (2) at both ends of the base (1) for conveying textile fabric. A leveling mechanism (3) is provided between the drive rollers (2). The leveling mechanism (3) includes a leveling roller (31). Mounting frames (4) are provided at both ends of the leveling roller (31). A first drive motor (5) for driving the leveling roller (31) to rotate is provided on the mounting frame (4). The leveling roller (31) is mounted on the base via the mounting frame (4). A drive assembly (6) for driving the leveling roller (31) to move is provided on the mounting frame (4). A heating mechanism (7) is provided on one side of the leveling mechanism (3). The heating mechanism (7) is used to heat and soften the textile fabric, making it easier to level.

2. A textile fabric flattening machine as claimed in claim 1, wherein: Both ends of the drive roller (2) are provided with brackets (8), and a second drive motor (9) is provided on the brackets (8). The second drive motor (9) is used to drive the drive roller (2) to rotate.

3. A textile fabric flattening machine as claimed in claim 1, wherein: The drive roller (2) has anti-slip textures on its surface to increase friction with the textile fabric.

4. A textile fabric flattening machine as claimed in claim 1, wherein: The drive assembly (6) includes a movable block (61) set on the top of the mounting bracket (4), a slide groove (10) is provided on the base (1), the movable block (61) is slidably connected in the slide groove (10), a transverse lead screw (62) is provided in the slide groove (10), the movable block (61) and the transverse lead screw (62) are connected to each other, one end of the transverse lead screw (62) is connected to a third drive motor (63), and the third drive motor (63) drives the transverse lead screw (62) to rotate.

5. A textile fabric flattening machine as claimed in claim 1, wherein: The mounting frame (4) includes a frame (41) and an electric telescopic rod (42). The electric telescopic rod (42) is connected to the frame (41). The electric telescopic rod (42) adjusts the position of the leveling roller (31) by telescopic adjustment.

6. A textile fabric flattening machine as claimed in claim 1, wherein: A first pad (11) is provided below the leveling roller (31), and a second pad (12) is provided below the heating mechanism (7). Both the first pad (11) and the second pad (12) are used to support the textile fabric, which facilitates the leveling and heating of the textile fabric. The first pad (11) and the second pad (12) are mounted on the machine base (1), and a tensioning component (13) is provided between the first pad (11) and the second pad (12).

7. A textile fabric flattening machine as claimed in claim 6, wherein: The tensioning assembly (13) includes a tensioning roller (131) disposed between a first pad (11) and a second pad (12). A first cylinder (132) is disposed at the bottom of the tensioning roller (131). The first cylinder (132) is used to drive the tensioning roller (131) to move up and down to tension the textile fabric.

8. A textile fabric flattening machine as claimed in claim 1, wherein: The heating mechanism (7) includes a heating plate (71), a heating element is provided inside the heating plate (71), a support plate (72) is provided on the top of the heating plate (71), a second cylinder (73) is provided on the top of the support plate (72), and the output shaft of the second cylinder (73) is connected to the heating plate (71) for driving the heating plate (71) to rise and fall.

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