High-precision energy-saving environment-friendly spinning machine

Abstract

The utility model relates to the technical field of spinning machines, in particular to a high-precision energy-saving environment-friendly spinning machine which comprises a box body and further comprises a waste material box fixedly connected to the inner bottom of the box body and used for receiving waste materials. The top plate is fixedly connected to the top of the box body, and the bottom of the top plate is fixedly connected with a first air box; the coating unit is arranged in the box body, the coating unit comprises a coating ring and a coating brush, the first air box drives the coating ring and the coating brush to rotate integrally, and then the yarn is coated; according to the high-precision energy-saving environment-friendly spinning machine, by arranging the first air bellow and the coating unit, pollution caused by the fact that impurities, oil stains or fiber scraps on the surface of yarn are mixed into slurry can be avoided, and environment-friendly operation is achieved.

Description

Technical Field

[0001] This utility model relates to the field of spinning machine technology, specifically a high-precision, energy-saving, and environmentally friendly spinning machine. Background Technology

[0002] When spinning at high precision on a spinning machine, the coating of yarn sizing agent is a critical step. The quality of the sizing agent coating directly affects the strength, abrasion resistance and other properties of the yarn. If the coating is uneven or defective, the yarn will be prone to breakage and pilling in subsequent processes, which will affect the overall quality of the textile.

[0003] Existing technologies typically employ direct sizing, where the entire yarn is immersed in a sizing tank. While this method is simple to operate, it has significant drawbacks: impurities, oil, or fiber debris on the yarn surface easily detach during sizing and mix into the sizing agent, leading to increased sizing contamination. Frequent replacements are required to maintain quality, increasing production costs and wasting sizing agent. Furthermore, traditional sizing agents often contain recalcitrant components, and excessive use and emissions during the sizing process further exacerbate environmental pollution. Therefore, we propose a high-precision, energy-saving, and environmentally friendly spinning machine. Utility Model Content

[0004] One of the technical problems this application aims to solve is that impurities, oil stains, or fiber debris on the surface of yarn are easily detached during the impregnation process and mixed into the sizing agent, leading to increased sizing agent contamination and requiring frequent replacement to maintain quality.

[0005] To address the aforementioned technical problems, embodiments of this application provide a high-precision, energy-saving, and environmentally friendly spinning machine, including a housing, and further comprising:

[0006] A waste bin, which is fixedly connected to the inner bottom of the box body, is used to receive waste.

[0007] A top plate is fixedly connected to the top of the housing, and a first air box is fixedly connected to the bottom of the top plate;

[0008] A coating unit is disposed inside a box. The coating unit includes a coating ring and a coating brush. The first air box drives the coating ring and the coating brush to rotate as a whole, thereby coating the yarn.

[0009] In some embodiments, the coating unit includes two supports fixedly connected to the top of the waste bin, an inlet box fixedly connected inside the bin, an output head fixedly connected to one end of the inlet box, and an injection device provided inside the bin for injecting slurry.

[0010] In some embodiments, the injection component includes an injection plate fixedly connected between two supports, an injection tube fixedly connected to the top of the injection plate, the injection plate being hollow inside, a rotating groove being formed on one side of the injection plate, an injection ring being fixedly connected to one side of the injection plate, the injection ring protruding from one side of the injection plate and communicating with the interior of the injection plate, the injection ring having an opening, and a coating component being provided on one side of the injection plate for coating yarn.

[0011] In some embodiments, the coating component includes a coating ring disposed on one side of an injection plate. The coating ring is hollow inside. Multiple air plates are fixedly connected to the outer side of the coating ring. Rotating rings are fixedly connected to both sides of the coating ring. The rotating rings are rotatably connected in rotating grooves. The coating ring and the injection plate are rotatably connected through the rotating rings and rotating grooves. Injection grooves are provided on both sides of the coating ring. The injection grooves are rotatably connected to the injection rings and communicate with the injection rings for injection. Multiple coating brushes are fixedly connected to the inner side of the coating ring. The interior of each of the multiple coating brushes communicates with the interior of the coating ring.

[0012] In some embodiments, injection elements are provided on both sides of the coating component, and the coating unit is configured in two groups. The output port of the first air box is inclined and its output port is aligned with the air plate.

[0013] In some embodiments, two inclined plates are fixedly connected to the inner side of the box, and two second air boxes are fixedly connected to the bottom of the top plate. The two second air boxes correspond to the two inclined plates respectively, and the output ends of the two second air boxes are parallel to the inclined surfaces of the two inclined plates respectively.

[0014] In some embodiments, an inlet pipe and an outlet pipe are fixedly connected to the outside of the housing, both of which are connected to a waste bin, and a treatment tank is fixedly connected between the inlet pipe and the outlet pipe.

[0015] This utility model has at least the following beneficial effects:

[0016] By setting up a first wind box and a coating unit, the first wind box drives the coating ring and multiple coating brushes in the coating unit to rotate as a whole. The multiple coating brushes simultaneously apply coating to the outside of the yarn. In this process, it avoids impurities, oil stains or fiber debris on the yarn surface from easily mixing into the sizing agent and causing pollution, and reduces the need for sizing agent replacement. At the same time, the first wind box can blow away and clean up the waste generated outside the yarn.

[0017] Two secondary air boxes blow the waste material on the inclined plate into the waste bin, then connect to the water source, send the waste material into the treatment tank for filtration, and then the treated water is recycled for environmental protection. Attached Figure Description

[0018] Figure 1This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the coating unit structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the injection part and the coating part of this utility model;

[0021] Figure 4 This is a schematic diagram of the top structure inside the box of this utility model;

[0022] Figure 5 This is a schematic diagram of the outer structure of the box body of this utility model.

[0023] In the diagram: 1. Box body; 2. Waste bin; 3. Top plate; 4. First air box; 5. Coating unit; 51. Support frame; 52. Inlet box; 53. Output head; 54. Injection component; 541. Injection plate; 542. Injection pipe; 543. Rotating groove; 544. Injection ring; 55. Coating component; 551. Coating ring; 552. Air vane; 553. Rotating ring; 554. Injection groove; 555. Coating brush; 6. Inclined plate; 7. Second air box; 8. Water inlet pipe; 9. Water outlet pipe; 10. Treatment tank. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example 1

[0025] Please see Figures 1-5 This utility model provides a technical solution:

[0026] A high-precision, energy-saving, and environmentally friendly spinning machine includes a housing 1, and further includes: a waste bin 2 and a top plate 3. The waste bin 2 is fixedly connected to the bottom of the housing 1 for receiving waste materials; the top plate 3 is fixedly connected to the top of the housing 1, and a first air box 4 is fixedly connected to the bottom of the top plate 3; and a coating unit 5, which is disposed inside the housing 1. The coating unit 5 includes a coating ring 551 and a coating brush 555. The first air box 4 drives the coating ring 551 and the coating brush 555 to rotate as a whole, thereby coating the yarn.

[0027] The coating unit 5 includes two brackets 51 fixedly connected to the top of the waste bin 2. An inlet box 52 is fixedly connected inside the box body 1. An output head 53 is fixedly connected to one end of the inlet box 52. An injection component 54 is provided inside the box body 1 for injecting slurry. Yarn is connected to the inlet box 52 for preliminary treatment. This is existing technology and will not be described in detail here.

[0028] The injection component 54 includes an injection plate 541 fixedly connected between two supports 51. An injection tube 542 is fixedly connected to the top of the injection plate 541. The injection plate 541 is hollow inside. A rotating groove 543 is formed on one side of the injection plate 541. An injection ring 544 is fixedly connected to one side of the injection plate 541, protruding from one side of the injection plate 541 and communicating with the interior of the injection plate 541. The injection ring 544 has an opening. A coating component 55 is provided on one side of the injection plate 541 for coating yarn. The coating component 55 includes a coating ring 551 disposed on one side of the injection plate 541. The coating ring 551 is hollow inside. Multiple air plates 552 are fixedly connected to the outer side of the coating ring 551. Rotating rings 553 are fixedly connected to both sides of the coating ring 551, and the rotating rings 553 are rotatably connected within the rotating groove 543. The coating ring 551 and the injection plate 541... The coating ring 551 and the injection plate 541 are rotatably connected by a rotating ring 553 and a rotating groove 543. It should be noted that the rotation between the coating ring 551 and the injection plate 541 requires the installation of a sealing strip and the application of lubricant. Injection grooves 554 are provided on both sides of the coating ring 551. The injection grooves 554 are rotatably connected to the injection ring 544 and are connected to the injection ring 544 for injection. Multiple coating brushes 555 are fixedly connected to the inside of the coating ring 551, and the interior of the multiple coating brushes 555 is connected to the interior of the coating ring 551. Injection parts 54 are provided on both sides of the coating part 55. The coating unit 5 is set in two groups. The output port of the first air box 4 is inclined and its output port is aligned with the air plate 552. The first air box 4 can drive multiple air plates 552 to rotate in one direction. It should be noted that the air direction of the two second air boxes 7 does not coincide with the air direction of the first air box 4 to avoid interference.

[0029] In use, the yarn is first pulled out through the inlet box 52 and the output head 53, and then through the coating unit 5. The first air box 4 is then activated, blowing multiple air plates 552 to one side, which drives the coating ring 551 to rotate. During the rotation, the rotation of the coating ring 551 will cause the injection groove 554 to generate suction. The slurry in the injection plate 541 will be injected into the injection groove 554 of the coating ring 551 through the injection ring 544, and then enter the coating ring 551. Then, it is thrown out by multiple coating brushes 555. The multiple coating brushes 555 simultaneously coat the yarn. In this process, the use of slurry is reduced. At the same time, the first air box 4 can blow away and clean up the waste generated outside the yarn. Example 2

[0030] Please see Figures 1-5 This utility model provides a technical solution:

[0031] Unlike Embodiment 1, two inclined plates 6 are fixedly connected to the inner side of the box 1, and two second air boxes 7 are fixedly connected to the bottom of the top plate 3. The two second air boxes 7 correspond to the two inclined plates 6 respectively, and the output ends of the two second air boxes 7 are parallel to the inclined surfaces of the two inclined plates 6 respectively. The parallel arrangement can remove the waste material on the inclined plates 6.

[0032] An inlet pipe 8 and an outlet pipe 9 are fixedly connected to the outside of the box 1. Both the inlet pipe 8 and the outlet pipe 9 are connected to the waste bin 2. A treatment tank 10 is fixedly connected between the inlet pipe 8 and the outlet pipe 9.

[0033] The two second air boxes 7 are activated, which blow the waste material on the inclined plate 6 into the waste box 2. Then, a water source is connected, and the waste material is sent into the treatment tank 10 for filtration. The treated water is then circulated.

[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A high-precision energy-saving environmentally friendly spinning machine comprising a box body (1), characterized in that: It also includes: Waste bin (2), which is fixedly connected to the bottom of the box body (1) and is used to receive waste; Top plate (3), the top plate (3) is fixedly connected to the top of the box body (1), and the bottom of the top plate (3) is fixedly connected to the first air box (4). The coating unit (5) is located inside the housing (1). The coating unit (5) includes a coating ring (551) and a coating brush (555). The first air box (4) drives the coating ring (551) and the coating brush (555) to rotate as a whole, thereby coating the yarn.

2. The high-precision energy-saving environment-friendly spinning machine according to claim 1, characterized in that: The coating unit (5) includes two brackets (51) fixedly connected to the top of the waste bin (2), an inlet box (52) fixedly connected inside the box body (1), an output head (53) fixedly connected to one end of the inlet box (52), and an injection component (54) provided inside the box body (1) for injecting slurry.

3. The high-precision energy-saving and environment-friendly spinning machine according to claim 2, characterized in that: The injection component (54) includes an injection plate (541) fixedly connected between two supports (51). An injection tube (542) is fixedly connected to the top of the injection plate (541). The injection plate (541) is hollow inside. A rotating groove (543) is opened on one side of the injection plate (541). An injection ring (544) is fixedly connected to one side of the injection plate (541). The injection ring (544) protrudes from one side of the injection plate (541) and communicates with the inside of the injection plate (541). The injection ring (544) is open. A coating component (55) is provided on one side of the injection plate (541) for coating yarn.

4. The high-precision energy-saving and environment-friendly spinning machine according to claim 3, characterized in that: The coating component (55) includes a coating ring (551) disposed on one side of the injection plate (541). The coating ring (551) is hollow inside. Multiple air plates (552) are fixedly connected to the outside of the coating ring (551). Rotating rings (553) are fixedly connected to both sides of the coating ring (551). The rotating rings (553) are rotatably connected in the rotating groove (543). The coating ring (551) and the injection plate (541) are rotatably connected through the rotating rings (553) and the rotating groove (543). Injection grooves (554) are opened on both sides of the coating ring (551). The injection grooves (554) are rotatably connected to the injection rings (544). The injection grooves (554) are connected to the injection rings (544) for injection. Multiple coating brushes (555) are fixedly connected to the inside of the coating ring (551). The interior of the multiple coating brushes (555) is connected to the interior of the coating ring (551).

5. The high-precision energy-saving and environment-friendly spinning machine according to claim 4, characterized in that: Both sides of the coating component (55) are provided with injection components (54), and the coating unit (5) is set in two groups. The output port of the first air box (4) is set at an angle, and its output port is aligned with the air plate (552).

6. The high-precision energy-saving environment-friendly spinning machine according to claim 1, characterized in that: The inner side of the box (1) is fixedly connected to two inclined plates (6), and the bottom of the top plate (3) is fixedly connected to two second air boxes (7). The two second air boxes (7) correspond to the two inclined plates (6) respectively, and the output ends of the two second air boxes (7) are parallel to the inclined surfaces of the two inclined plates (6) respectively.

7. The high-precision energy-saving environment-friendly spinning machine according to claim 1, characterized in that: The outer side of the box (1) is fixedly connected to an inlet pipe (8) and an outlet pipe (9), both of which are connected to a waste bin (2). A treatment tank (10) is fixedly connected between the inlet pipe (8) and the outlet pipe (9).

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