High-strength anti-heavy steel member
By combining high-strength alloy steel materials and monitoring components, the problem of deformation and cracking of traditional steel components under heavy pressure has been solved, thereby improving the resistance to heavy pressure and stability, and timely monitoring of deformation information to ensure building safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGDONG HUIJING STEEL STRUCTURE CO LTD
- Filing Date
- 2025-05-20
- Publication Date
- 2026-04-21
AI Technical Summary
Traditional steel components are prone to deformation and cracking when faced with heavy pressure or long-term loads, affecting their service life and safety, and it is impossible to obtain deformation information in a timely manner for maintenance.
The web, upper flange, and lower flange are made of high-strength alloy steel, combined with an I-shaped structure design with reinforcing ribs and plates, and internal monitoring components, including pressure sensors and communication modules, are installed to monitor deformation information in real time.
It improves the resistance to heavy loads and overall stability of steel components, enables timely acquisition of deformation information, ensures building safety and stability, extends service life, and reduces costs.
Smart Images
Figure CN224148999U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of building engineering technology, specifically to a high-strength, heavy-duty steel component. Background Technology
[0002] In construction engineering, steel components play a crucial role as the core structural support material. Their strength and stability are key indicators for measuring the overall safety and durability of a building. Steel components must have sufficient load-bearing capacity to cope with the challenges of various loads and stresses. At the same time, their stability is also crucial to ensure that the building can stand firm in the face of extreme weather or natural disasters such as earthquakes, thus protecting people's lives and property.
[0003] Traditional steel components often experience deformation and cracking when subjected to heavy pressure or long-term loads, affecting their service life and safety. Furthermore, it is impossible to obtain deformation information when steel components deform, making it impossible to respond in a timely manner and carry out maintenance. Utility Model Content
[0004] To address the shortcomings of existing technologies, this application provides a high-strength heavy-duty steel component that improves the steel component's resistance to heavy pressure and overall stability. It also allows for monitoring of key locations within the steel component, timely acquisition of deformation information, and maintenance, thereby ensuring the overall safety and stability of the building. This solves the problem that traditional steel components often deform and crack under heavy pressure or long-term loads, affecting their service life and safety, and that it is impossible to acquire deformation information when the steel component deforms, thus hindering timely response and maintenance.
[0005] To achieve the above objectives, this application provides the following technical solution: a high-strength, heavy-duty steel component, comprising a web, an upper wing plate fixedly connected to the upper surface of the web, a lower wing plate fixedly connected to the bottom surface of the web, reinforcing ribs fixedly connected to both sides of the web, and reinforcing plates arranged at equal intervals on both sides of the web, the upper surface of the reinforcing plate being fixedly connected to the bottom surface of the upper wing plate, the bottom surface of the reinforcing plate being fixedly connected to the upper surface of the lower wing plate, a monitoring component provided on the upper surface of the lower wing plate, the monitoring component comprising a base plate, a pressure sensor fixedly connected to the upper surface of the base plate, the detection end of the pressure sensor being fixedly connected to the bottom surface of the upper wing plate, a communication module provided on the upper surface of the base plate, and a positioning module provided on the upper surface of the base plate.
[0006] The above solution addresses the common problem that traditional steel components often deform and crack under heavy pressure or long-term loads, affecting their service life and safety. Furthermore, it fails to capture deformation information during deformation, hindering timely response and maintenance. By installing reinforcing ribs on both sides of the web and equidistant reinforcing plates between the upper and lower flanges, the steel components can be supported and reinforced, improving their resistance to heavy pressure and overall stability. Additionally, by installing monitoring components inside the steel components, key locations can be monitored, deformation information can be acquired promptly, and maintenance can be carried out, ensuring the overall safety and stability of the building.
[0007] Furthermore, the upper wing plate and the lower wing plate are perpendicular to the web plate, and the web plate, the upper wing plate and the lower wing plate are in an overall I-shape.
[0008] Through the above scheme, this structure not only enhances the bending strength and load-bearing capacity of steel components, but also effectively disperses stress, reduces deformation, and improves overall stability. The I-beam structure maintains high strength while relatively reducing material usage, achieving lightweight design, which is conducive to reducing construction costs and improving construction efficiency.
[0009] Furthermore, the web, upper wing, and lower wing are all made of high-strength alloy steel.
[0010] By adopting high-strength alloy steel as the main material for the web, upper flange, and lower flange, the mechanical properties and durability of the steel components are significantly improved, enabling them to withstand greater loads and more complex environmental conditions, ensuring structural safety and extending service life.
[0011] Furthermore, the outer surfaces of the web, upper wing, and lower wing are all coated with an anti-corrosion coating, which consists of an inner layer of epoxy zinc-rich primer and an outer layer of polyurethane topcoat.
[0012] The above solution provides dual corrosion protection for steel components by combining an inner layer of epoxy zinc-rich primer and an outer layer of polyurethane topcoat. This coating not only effectively resists corrosion and oxidation, but also enhances the weather resistance of steel components, reduces maintenance costs, and extends the service life of the structure.
[0013] Furthermore, the reinforcing rib is made of rigid material and is arranged in a wavy shape.
[0014] Through the above scheme, the wavy stiffeners not only increase the rigidity of the steel components, but also absorb and disperse stress more effectively through their special shape, thereby enhancing the bending performance of the web. In addition, the wavy structure can visually reduce the bulkiness of the components and improve their aesthetics.
[0015] Furthermore, the reinforcing plate is made of rigid material, and a gap is left between the reinforcing plate and the web plate.
[0016] By using the above method, the gap between the reinforcing plate and the web plate can promote air circulation, reduce the generation of thermal stress, thereby extending the service life of steel components and improving the stability and safety of the structure.
[0017] Furthermore, the web has equidistant cavities inside, and each cavity is filled with a lightweight, high-strength carbon fiber composite material.
[0018] By creating a cavity inside the web and filling it with lightweight, high-strength carbon fiber composite material, the overall weight of the steel component is reduced, while its shear strength and seismic performance are enhanced. The introduction of carbon fiber composite material allows the steel component to achieve better lightweighting while maintaining high strength, which is beneficial to improving the overall energy efficiency of the building.
[0019] Furthermore, a warning light is provided on the upper surface of the base plate.
[0020] Through the above solution, the warning light can illuminate when the pressure sensor detects an anomaly, providing intuitive feedback for real-time monitoring of the working status of steel components. This facilitates rapid response and handling of potential safety hazards, enhancing the safety and reliability of the structure. It can also assist staff in confirming the location of deformation.
[0021] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0022] This high-strength, heavy-duty steel component, by setting reinforcing ribs on both sides of the web and equidistant reinforcing plates between the upper and lower flanges, can support and reinforce the steel component, improving its resistance to heavy pressure and overall stability. By setting monitoring components inside the steel component, key locations of the steel component can be monitored, deformation information can be obtained in a timely manner, maintenance can be carried out, and the overall safety and stability of the building can be guaranteed. Attached Figure Description
[0023] Figure 1 This is a three-dimensional structural diagram of the entire application;
[0024] Figure 2 This is a side view of the overall structure of this application;
[0025] Figure 3 This is a structural diagram of the reinforcing plate in this application;
[0026] Figure 4 This is a structural diagram of the monitoring components in this application;
[0027] Figure 5 This is a diagram of the web structure of this application.
[0028] In the picture:
[0029] 1. Web plate; 2. Upper wing plate; 3. Lower wing plate; 4. Reinforcing rib; 5. Reinforcing plate; 6. Monitoring component; 601. Base plate; 602. Pressure sensor; 603. Communication module; 604. Positioning module; 605. Warning light; 7. Cavity; 8. Carbon fiber composite material. Detailed Implementation
[0030] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0031] Please see Figure 1 , Figure 2 and Figure 4 This embodiment of a high-strength anti-heavy steel component includes a web 1, an upper wing plate 2 fixedly connected to the upper surface of the web 1, a lower wing plate 3 fixedly connected to the bottom surface of the web 1, reinforcing ribs 4 fixedly connected to both sides of the web 1, and reinforcing plates 5 arranged at equal intervals on both sides of the web 1. The upper surface of the reinforcing plate 5 is fixedly connected to the bottom surface of the upper wing plate 2, and the bottom surface of the reinforcing plate 5 is fixedly connected to the upper surface of the lower wing plate 3. A monitoring component 6 is provided on the upper surface of the lower wing plate 3. The monitoring component 6 includes a base plate 601, a pressure sensor 602 fixedly connected to the upper surface of the base plate 601, the detection end of the pressure sensor 602 fixedly connected to the bottom surface of the upper wing plate 2, a communication module 603 provided on the upper surface of the base plate 601, and a positioning module 604 provided on the upper surface of the base plate 601.
[0032] Please see Figure 1 , Figure 3 and Figure 5 The upper flange 2 and the lower flange 3 are perpendicular to the web 1, and the web 1, upper flange 2 and lower flange 3 are in the shape of an I-beam. This structure not only enhances the bending strength and load-bearing capacity of the steel components, but also effectively disperses stress, reduces deformation, and improves overall stability. The I-beam structure maintains high strength while relatively reducing the use of materials, realizing lightweight design, which is conducive to reducing construction costs and improving construction efficiency.
[0033] Please see Figure 1 , Figure 3 and Figure 5The web plate 1, upper flange 2 and lower flange 3 are all made of high-strength alloy steel. Using high-strength alloy steel as the main material for the web plate 1, upper flange 2 and lower flange 3 significantly improves the mechanical properties and durability of the steel components, enabling them to withstand greater loads and more complex environmental conditions, ensuring structural safety and extending service life.
[0034] Please see Figure 1 , Figure 3 and Figure 5 The outer surfaces of the web plate 1, upper flange plate 2, and lower flange plate 3 are all coated with an anti-corrosion coating. The anti-corrosion coating on the outer surfaces of the web plate 1, upper flange plate 2, and lower flange plate 3 consists of an inner layer of epoxy zinc-rich primer and an outer layer of polyurethane topcoat. The combination of the inner layer of epoxy zinc-rich primer and the outer layer of polyurethane topcoat provides double anti-corrosion protection for the steel components. This coating can not only effectively resist corrosion and oxidation, but also enhance the weather resistance of the steel components, reduce maintenance costs, and extend the service life of the structure.
[0035] Please see Figure 1 and Figure 2 The stiffener 4 is made of steel and is arranged in a wave shape. The wave-shaped stiffener 4 not only increases the rigidity of the steel component, but also absorbs and disperses stress more effectively through its special shape, thereby enhancing the bending performance of the web 1. In addition, the wave-shaped structure can also visually reduce the bulkiness of the component and improve its aesthetics.
[0036] Please see Figure 1 and Figure 3 The reinforcing plate 5 is made of steel, and there is a gap between the reinforcing plate 5 and the web plate 1. The gap between the reinforcing plate 5 and the web plate 1 can promote air circulation, reduce the generation of thermal stress, thereby extending the service life of the steel components and improving the stability and safety of the structure.
[0037] Please see Figure 1 and Figure 2 The web 1 has equidistant cavities 7 inside, and each cavity 7 is filled with lightweight, high-strength carbon fiber composite material 8. The opening of cavities 7 inside the web 1 and filling them with lightweight, high-strength carbon fiber composite material 8 reduces the overall weight of the steel component and enhances its shear strength and seismic performance. The introduction of carbon fiber composite material 8 enables the steel component to achieve better lightweight effect while maintaining high strength, which is conducive to improving the overall energy efficiency of the building.
[0038] Please see Figure 1 , Figure 2 and Figure 4The upper surface of the base plate 601 is equipped with a warning light 605. The warning light 605 can light up when the pressure sensor 602 detects an abnormality to provide an intuitive feedback for real-time monitoring of the working status of the steel components, which facilitates quick response and handling of potential safety hazards, enhances the safety and reliability of the structure, and can also help staff to confirm the deformation location.
[0039] In this embodiment, a high-strength heavy-duty steel component is provided with reinforcing ribs 4 on both sides of the web 1 and reinforcing plates 5 arranged at equal intervals between the upper flange 2 and the lower flange 3. This can support and reinforce the steel component, improve its resistance to heavy pressure and overall stability. By setting a monitoring component 6 inside the steel component, the key positions of the steel component can be monitored, deformation information can be obtained in a timely manner, maintenance can be carried out, and the overall safety and stability of the building can be guaranteed.
[0040] It should be noted that the web 1, upper flange 2 and lower flange 3 can be integrally formed, which makes the connection between the web 1, upper flange 2 and lower flange 3 more solid and improves the overall stability of the steel structure.
[0041] The working principle of the above embodiments is as follows:
[0042] When the steel component is subjected to external loads, the web 1, upper flange 2, and lower flange 3 jointly bear the load and distribute it throughout the structure. The wavy stiffener 4 not only increases the stiffness of the steel component but also absorbs and disperses stress more effectively through its special shape, enhancing the bending resistance of the web 1. The reinforcing plate 5 between the upper flange 2 and the lower flange 3 supports and reinforces the entire steel component. The presence of the stiffener 4 and the reinforcing plate 5 further enhances the stiffness and stability of the structure, enabling it to better resist the influence of loads. A cavity 7 is opened inside the web 1 and filled with lightweight, high-strength carbon fiber composite material 8, which not only... The overall weight of the steel component is reduced while its shear strength and seismic performance are enhanced. The monitoring component 6 can be installed at key locations on the steel component to monitor it in real time. The pressure sensor 602 can monitor the stress on the steel component in real time. Once the steel component deforms, the pressure sensor 602 detects the abnormality, and the communication module 603 will immediately send the information to relevant personnel. At the same time, the positioning module 604 provides the deformation location information, and the warning light 605 will also light up to warn the personnel, so that they can obtain the deformation information of the steel component in a timely manner and take timely action for maintenance.
[0043] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0044] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A high-strength heavy-resisting steel structural member comprising a web (1), characterized in that: The upper surface of the web (1) is fixedly connected to an upper wing plate (2), the bottom surface of the web (1) is fixedly connected to a lower wing plate (3), both sides of the web (1) are fixedly connected to reinforcing ribs (4), both sides of the web (1) are provided with equally spaced reinforcing plates (5), the upper surface of the reinforcing plate (5) is fixedly connected to the bottom surface of the upper wing plate (2), the bottom surface of the reinforcing plate (5) is fixedly connected to the upper surface of the lower wing plate (3), the upper surface of the lower wing plate (3) is provided with a monitoring component (6), the monitoring component (6) includes a base plate (601), the upper surface of the base plate (601) is fixedly connected to a pressure sensor (602), the detection end of the pressure sensor (602) is fixedly connected to the bottom surface of the upper wing plate (2), the upper surface of the base plate (601) is provided with a communication module (603), and the upper surface of the base plate (601) is provided with a positioning module (604).
2. A high strength heavy resistance steel structural member according to claim 1, wherein: The upper wing plate (2) and the lower wing plate (3) are perpendicular to the web plate (1), and the web plate (1), the upper wing plate (2) and the lower wing plate (3) are in the shape of an I-beam.
3. A high strength heavy resistance steel structural member according to claim 1, wherein: The web (1), upper wing (2) and lower wing (3) are all made of high-strength alloy steel.
4. A high strength, load bearing steel structural member according to claim 1, wherein: The outer surfaces of the web (1), upper wing (2) and lower wing (3) are all coated with an anti-corrosion coating. The anti-corrosion coating on the outer surfaces of the web (1), upper wing (2) and lower wing (3) consists of an inner layer of epoxy zinc-rich primer and an outer layer of polyurethane topcoat.
5. A high strength, load bearing steel structural member as defined in claim 1 wherein: The reinforcing rib (4) is made of steel and is arranged in a wave shape.
6. A high strength, load bearing steel structural member as defined in claim 1 wherein: The reinforcing plate (5) is made of steel, and there is a gap between the reinforcing plate (5) and the web plate (1).
7. A high strength, load bearing steel structural member as defined in claim 1 wherein: The web (1) has equidistant cavities (7) inside, and each cavity (7) is filled with a lightweight, high-strength carbon fiber composite material (8).
8. A high strength, load bearing steel structural member according to claim 1, wherein: The upper surface of the base plate (601) is provided with a warning light (605).