Calcining furnace airflow uniformity optimizing device with adjustable air door

Abstract

The utility model relates to the technical field of calcining furnace airflow optimization, and discloses a calcining furnace airflow uniformity optimization device with an adjustable air door, which comprises a calcining furnace, the bottom end of the inner wall of the calcining furnace is fixedly connected with a combustion heater, the top end of the calcining furnace is fixedly connected with an exhaust port and penetrates through the calcining furnace, and the right end of the calcining furnace is fixedly connected with a fan shell. A controller is installed on the outer wall of the front end of the fan shell, a wind direction plate is connected to the inner wall of the left end of the fan shell through a wind direction set, a fixing shell is fixedly connected to the right end of the inner wall of the fan shell, a filter screen is fixedly connected to the right end of the inner wall of the fixing shell, and a driving motor is fixedly connected to the left end of the filter screen. The left end of the inner wall of the fixing shell is fixedly connected with a fixing plate. According to the utility model, airflow is uniformly distributed in the calcining furnace, so that the calcining efficiency is obviously improved, the energy consumption is reduced, the stability and the high efficiency of the calcining process are ensured, and the switching rod is driven to deflect the blades to change the angles of the blades, optimize the wind power distribution and realize intelligent adjustment.

Description

Technical Field

[0001] This utility model relates to the field of airflow optimization technology for calcining furnaces, and in particular to a device for optimizing the uniformity of airflow in calcining furnaces with an adjustable damper. Background Technology

[0002] The airflow uniformity optimization device for calcining furnaces is a key piece of equipment used to improve the airflow distribution within the furnace. It is widely used in industries such as metallurgy, chemical engineering, and building materials. Traditional calcining furnaces often suffer from uneven airflow distribution, leading to localized overheating or under-burning, which affects product quality and energy efficiency. This device optimizes the airflow channel design, introduces a flow guiding structure, and employs an intelligent control system to ensure uniform airflow distribution within the furnace, thereby improving thermal efficiency, reducing energy consumption, and extending the equipment's service life. It provides stable and reliable technical support for industrial production.

[0003] In traditional calcining furnace combustion chambers, the damper angle adjustment method used to regulate airflow has the following problems: First, the traditional mechanical structure design is complex, limiting adjustment precision; second, manual adjustment is inefficient and difficult to achieve precise control; furthermore, frequent adjustment operations lead to increased energy consumption and equipment wear. These problems directly result in uneven airflow distribution within the combustion chamber, leading to decreased fuel utilization, reduced combustion efficiency, and increased pollutant emissions, severely restricting industrial production efficiency and product quality.

[0004] In response to this technical problem, this application proposes a device for optimizing the airflow uniformity of a calcining furnace with an adjustable damper. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing an adjustable damper for optimizing the airflow uniformity of a calcining furnace. This device ensures that the airflow is evenly distributed within the furnace, significantly improving calcination efficiency, reducing energy consumption, and guaranteeing the stability and efficiency of the calcination process. Furthermore, it drives the deflection blades of the adapter rod to change their angle, optimizing the airflow distribution and achieving intelligent adjustment.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] An adjustable damper for optimizing airflow uniformity in a calcining furnace includes a calcining furnace. A combustion heater is fixedly connected to the bottom of the inner wall of the calcining furnace. An exhaust port is fixedly connected to and extends through the top of the calcining furnace. A fan housing is fixedly connected to the right end of the calcining furnace. A controller is installed on the outer wall of the front end of the fan housing. An airflow vane is connected to the inner wall of the left end of the fan housing via an airflow direction assembly. A fixed shell is fixedly connected to the right end of the inner wall of the fan housing. A filter screen is fixedly connected to the right end of the inner wall of the fixed shell. A drive motor is fixedly connected to the left end of the filter screen. A fixed plate is fixedly connected to the left end of the inner wall of the fixed shell. Blades are connected to the drive end of the drive motor via an airflow assembly.

[0008] Furthermore, the wind direction assembly includes a fixed frame fixedly connected to the inner wall of the left end of the fan casing, and the outer wall of the wind direction plate is rotatably connected to the inner wall of the fixed frame.

[0009] Furthermore, an electric hydraulic cylinder is fixedly connected to the front end of the inner wall of the fan casing, and a sliding plate is fixedly connected to the drive end of the electric hydraulic cylinder. The outer wall of the sliding plate is provided with several matching grooves.

[0010] Furthermore, each wind vane is fixedly connected to a transition plate on its right end, and each transition plate is fixedly connected to a mating wheel at its front end, with the outer wall of the mating wheel fitted onto the inner wall of the mating groove.

[0011] Furthermore, the airflow assembly includes a drive rod fixedly connected to the drive end of the drive motor, a transfer plate fixedly connected to the left end of the drive rod, and the blades rotatably connected to the four sides of the outer wall of the transfer plate at opposite ends.

[0012] Furthermore, a connecting shell is fixedly connected to the left end of the fixing plate, and electric hydraulic cylinders are fixedly connected to both the upper and lower ends of the inner wall of the connecting shell.

[0013] Furthermore, a support ring is fixedly connected to the second drive end of the electric hydraulic cylinder, and a transition ring is rotatably connected to the left end of the support ring.

[0014] Furthermore, each of the four sides of the outer wall of the left end of the adapter ring is rotatably connected to an adapter rod, and each of the left ends of the adapter rods is rotatably connected to an adapter block. The inner wall of the adapter block is fixedly connected to the outer wall of the blade.

[0015] This utility model has the following beneficial effects:

[0016] 1. In this utility model, the electric hydraulic cylinder is activated to drive the slide plate to rise and fall. The slide plate drives the matching wheel to move through the matching groove, which pulls the wind vane to rotate on the fixed frame and adjusts its opening and closing angle. By changing the angle of the wind vane, the wind force and direction generated by the blades are optimized, so that the airflow is evenly distributed in the calcining furnace, which significantly improves the calcining efficiency, reduces energy consumption, and ensures the stability and efficiency of the calcining process.

[0017] 2. In this utility model, after the material to be calcined is placed into the calcining furnace, the drive motor is started to drive the drive rod to rotate, and the blades are driven to rotate through the transfer plate to generate wind force, which blows the filtered air into the furnace and discharges it from the exhaust port. The electric hydraulic cylinder is controlled to move the traction support ring, which drives the transfer rod to deflect the blades, change their angle, and optimize the wind force distribution. This device improves the uniformity of airflow, enhances calcination efficiency, reduces energy consumption, extends equipment life, and realizes intelligent adjustment. Attached Figure Description

[0018] Figure 1This is a perspective view of a calcining furnace airflow uniformity optimization device with an adjustable damper proposed in this utility model.

[0019] Figure 2 A half-sectional view of a calcining furnace for a device to optimize the uniformity of airflow in a calcining furnace with an adjustable damper, as proposed in this utility model.

[0020] Figure 3 A half-sectional view of the fan casing of a calcining furnace airflow uniformity optimization device with adjustable damper proposed in this utility model;

[0021] Figure 4 A half-sectional view of the fixed shell of a calcining furnace airflow uniformity optimization device with an adjustable damper proposed in this utility model.

[0022] Figure 5 This is a half-sectional view of the connecting shell of a calcining furnace airflow uniformity optimization device with an adjustable damper proposed in this utility model.

[0023] Legend:

[0024] 1. Calcining furnace; 2. Combustion heater; 3. Exhaust port; 4. Fan housing; 5. Filter screen; 6. Fixing shell; 7. Fixing frame; 8. Electric hydraulic cylinder one; 9. Slide plate; 10. Air vane; 11. Adapter plate; 12. Fitting wheel; 13. Fitting groove; 14. Fixing plate; 15. Drive motor; 16. Connecting shell; 17. Drive rod; 18. Support ring; 19. Adapter rod; 20. Transfer plate; 21. Electric hydraulic cylinder two; 22. Blade; 23. Adapter block; 24. Adapter ring. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Reference Figure 1-3An embodiment of this utility model provides: a calcining furnace airflow uniformity optimization device with adjustable damper, including a calcining furnace 1, a combustion heater 2 fixedly connected to the bottom of the inner wall of the calcining furnace 1, an exhaust port 3 fixedly connected to the top of the calcining furnace 1 and passing through it, a fan housing 4 fixedly connected to the right end of the calcining furnace 1, a controller installed on the outer wall of the front end of the fan housing 4, a wind direction plate 10 connected to the inner wall of the left end of the fan housing 4 through a wind direction group, the wind direction group including a fixed frame 7 fixedly connected to the inner wall of the left end of the fan housing 4, the outer wall of the wind direction plate 10 rotatably connected to the inner wall of the fixed frame 7, an electric hydraulic cylinder 8 fixedly connected to the front end of the inner wall of the fan housing 4, a sliding plate 9 fixedly connected to the drive end of the electric hydraulic cylinder 8, a plurality of mating grooves 13 opened on the outer wall of the sliding plate 9, a transition plate 11 fixedly connected to the right end of the wind direction plate 10, a mating wheel 12 fixedly connected to the front end of the transition plate 11, and the outer wall of the mating wheel 12 sleeved on the inner wall of the mating groove 13;

[0027] Specifically, in the calcining furnace airflow uniformity optimization device with adjustable damper, when the electric hydraulic cylinder 8 is activated, it drives the sliding plate 9 to move up and down. The sliding plate 9, through the mating groove 13 on it, drives the mating wheel 12 to move synchronously. The movement of the mating wheel 12 further pulls the air direction plate 10 to rotate at the fixed frame 7, thereby achieving precise adjustment of the opening and closing angle of the air direction plate 10. This adjustment mechanism allows the air direction plate 10 to flexibly change its opening and closing angle according to actual needs, thereby effectively adjusting the wind force and direction generated by the blade 22. Through this dynamic adjustment, the device can ensure that the airflow is evenly distributed in the calcining furnace 1, avoiding local overheating or under-burning, and significantly improving the thermal efficiency and calcination quality of the calcining furnace. In addition, the optimization device also monitors and adjusts the angle of the air direction plate 10 in real time through an intelligent control system to adapt to different working conditions, further reducing energy consumption and extending the service life of the equipment, providing a reliable guarantee for the stability and efficiency of the calcination process.

[0028] Reference Figure 4 and Figure 5A fixed shell 6 is fixedly connected to the right end of the inner wall of the fan casing 4. A filter screen 5 is fixedly connected to the right end of the inner wall of the fixed shell 6. A drive motor 15 is fixedly connected to the left end of the filter screen 5. A fixed plate 14 is fixedly connected to the left end of the inner wall of the fixed shell 6. The drive end of the drive motor 15 is connected to blades 22 through an airflow assembly. The airflow assembly includes a drive rod 17 fixedly connected to the drive end of the drive motor 15. A transfer plate 20 is fixedly connected to the left end of the drive rod 17. The blades 22 are rotatably connected to the four sides of the outer wall of the transfer plate 20 at opposite ends. A connecting shell 16 is fixedly connected to the left end of the fixed plate 14. Electric hydraulic cylinders 21 are fixedly connected to both the upper and lower ends of the inner wall of the connecting shell 16. A support ring 18 is fixedly connected to the drive end of the electric hydraulic cylinder 21. A transition ring 24 is rotatably connected to the left end of the support ring 18. A transition rod 19 is rotatably connected to the four sides of the outer wall of the left end of the transition ring 24. A transition block 23 is rotatably connected to the left end of the transition rod 19. The inner wall of the transition block 23 is fixedly connected to the outer wall of the blades 22.

[0029] Specifically: In the calcining furnace airflow uniformity optimization device with adjustable damper, when the material to be calcined is placed in the calcining furnace 1 and the combustion heater 2 is started, the drive motor 15 starts working, driving the drive rod 17 to rotate. The drive rod 17 drives the blades 22 connected to its outer side to rotate synchronously through the transfer plate 20, thereby generating wind force under the rotation of the blades 22, blowing the air filtered at the drive motor 15 into the calcining furnace 1 and discharging it through the exhaust port 3. At the same time, by controlling the electric hydraulic cylinder 21 to pull the support ring 18 to move within the connecting shell 16, the movement of the support ring 18 drives the transfer ring 2. 4. The traction adapter rod 19 causes the adapter rod 19 to push the blade 22 to deflect through the adapter block 23, thereby changing the angle of the blade 22 relative to the transfer plate 20. This flexible adjustment of the angle can not only improve the wind force generated by the blade 22, but also optimize the distribution and direction of the wind force, ensuring that the airflow in the calcining furnace 1 is more uniform and efficient. Through the real-time adjustment of the blade 22 angle by the intelligent control system, the device can dynamically adjust the wind force according to different working conditions, further improving calcination efficiency, reducing energy consumption, and extending the service life of the equipment, providing comprehensive technical support for the stability and energy saving of the calcination process.

[0030] Working principle: When the material to be calcined is placed in the calcination furnace 1 and the combustion heater 2 is in place, the drive motor 15 is started to drive the drive rod 17 to rotate. This causes the drive rod 17 to drive the blades 22 connected to its outer side to rotate through the transfer plate 20. The rotation of the blades 22 generates wind power, which blows the air filtered by the drive motor 15 into the calcination furnace 1 and out through the exhaust port 3. When the electric hydraulic cylinder 21 is controlled to pull the support ring 18 to move, the support ring 18 moves in the connecting shell 16 and causes the adapter ring 24 to pull the adapter rod 19 to move. This causes the adapter rod 19 to drive the blades 22 to deflect through the adapter block 23, changing the angle of the blades 22 relative to the transfer plate 20. This allows the wind power to be increased by changing the angle of the blades 22, thus optimizing the wind power generated by the blades 22.

[0031] When the electric hydraulic cylinder 8 is activated to drive the slide plate 9 to rise and fall, the slide plate 9 moves the engagement wheel 12 through the engagement groove 13. The engagement wheel 12 pulls the wind vane 10 to rotate at the fixed frame 7, so that the opening and closing angle of the wind vane 10 is changed at the fixed frame 7. This allows for adjustment of the wind force and direction generated by the blade 22 by changing the opening and closing angle of the wind vane 10, so that the airflow is evenly distributed in the calcining furnace 1, thereby improving the calcining efficiency of the calcining furnace.

[0032] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A device for optimizing the flow uniformity of a calciner with adjustable dampers, comprising a calciner (1), characterized in that: A combustion heater (2) is fixedly connected to the bottom of the inner wall of the calcining furnace (1). An exhaust port (3) is fixedly connected to the top of the calcining furnace (1) and passes through it. A fan housing (4) is fixedly connected to the right end of the calcining furnace (1). A controller is installed on the outer wall of the front end of the fan housing (4). A wind vane (10) is connected to the inner wall of the left end of the fan housing (4) through a wind direction group. A fixed shell (6) is fixedly connected to the right end of the inner wall of the fan housing (4). A filter screen (5) is fixedly connected to the right end of the inner wall of the fixed shell (6). A drive motor (15) is fixedly connected to the left end of the filter screen (5). A fixed plate (14) is fixedly connected to the left end of the inner wall of the fixed shell (6). A blade (22) is connected to the drive end of the drive motor (15) through an airflow group.

2. A calciner gas flow uniformity optimization device for an adjustable damper according to claim 1, characterized in that: The wind direction assembly includes a fixed frame (7) fixedly connected to the inner wall of the left end of the fan casing (4), and the outer wall of the wind direction plate (10) is rotatably connected to the inner wall of the fixed frame (7).

3. The calciner gas flow uniformity optimization device of claim 1, wherein: An electric hydraulic cylinder (8) is fixedly connected to the front end of the inner wall of the fan casing (4). A sliding plate (9) is fixedly connected to the drive end of the electric hydraulic cylinder (8). Several matching grooves (13) are opened on the outer wall of the sliding plate (9).

4. The calciner gas flow uniformity optimization device of claim 1, wherein: The right end of each wind vane (10) is fixedly connected to an adapter plate (11), and the front end of each adapter plate (11) is fixedly connected to a mating wheel (12). The outer wall of the mating wheel (12) is fitted onto the inner wall of the mating groove (13).

5. A calciner gas flow uniformity optimization device for an adjustable damper as defined in claim 1, wherein: The airflow group includes a drive rod (17) fixedly connected to the drive end of the drive motor (15), and a transfer plate (20) is fixedly connected to the left end of the drive rod (17). The blades (22) are rotatably connected to the four sides of the outer wall of the transfer plate (20) at opposite ends.

6. A calciner gas flow uniformity optimization device for an adjustable damper according to claim 1, characterized by: The left end of the fixed plate (14) is fixedly connected to the connecting shell (16), and the upper and lower ends of the inner wall of the connecting shell (16) are fixedly connected to the electric hydraulic cylinders (21).

7. A calciner gas flow uniformity optimization device for an adjustable damper according to claim 6, characterized in that: The electric hydraulic cylinder 2 (21) has a fixed connection to a support ring (18) at its drive end, and the left end of the support ring (18) is rotatably connected to a transition ring (24).

8. The calcining furnace airflow uniformity optimization device with adjustable damper according to claim 7, characterized in that: The adapter ring (24) has four rotatably connected adapter rods (19) on the outer wall of the left end. The adapter rods (19) have adapter blocks (23) rotatably connected to the left end of each adapter block (19). The inner wall of the adapter block (23) is fixedly connected to the outer wall of the blade (22).

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