Paint blowing device for reactor after paint dipping

Abstract

The paint blowing device for the reactor after paint dipping comprises an air blowing mechanism, the air blowing mechanism comprises an air outlet assembly, the air outlet assembly is fixedly installed at the output end of a three-axis moving mechanism, and the air outlet assembly is used for blowing air to the surface of a cover plate at the top of a reactor body; the three-axis moving mechanism is fixedly installed on the upper portion of the production line frame, and the three-axis moving mechanism is used for driving the air outlet assembly to move above the electric reactor body; through cooperation of the air blowing mechanism and the three-axis moving mechanism, paint on the surface of a cover plate is evenly blown off, so that the paint is rapidly and effectively removed and recycled, the recycled paint can be reused, a large amount of waste is effectively avoided, the production cost is better reduced, environment-friendly production is facilitated, excessive labor of workers is avoided, and the production efficiency is improved. And the workload and the working intensity of operators are effectively reduced, the paint blowing efficiency is higher, the paint blowing effect is better, and the production requirements of a production line can be better met.

Description

Technical Field

[0001] This utility model relates to the field of reactor technology, and in particular to a device for blowing paint after impregnation of reactors. Background Technology

[0002] Reactors, also known as inductors, are widely used in circuits. During the impregnation stage of reactor production, the product undergoes a vacuum impregnation process to ensure insulation, heat dissipation, rust prevention, and mechanical properties. After impregnation, the product enters the dripping stage. This stage involves controlling parameters such as temperature and time to ensure the insulating varnish penetrates evenly into the reactor windings, forming a robust varnish film. Depending on the specific requirements of the reactor, some reactor production lines require that the surface of the top cover plate remain unvarnished during production.

[0003] Currently, in order to achieve a paint-free top cover effect, the top cover is usually protected with high-temperature tape before dipping in paint and then removed after dipping. However, since there is a lot of paint on the top cover, discarding it directly would cause a lot of waste, increase production costs, and be detrimental to environmentally friendly production. Manual painting is time-consuming and labor-intensive, which not only increases labor costs but also makes it difficult to guarantee the efficiency of painting, and cannot meet the production needs of the production line. Utility Model Content

[0004] In view of the above situation and to overcome the defects of the prior art, this utility model provides a reactor impregnation and subsequent paint blowing device, comprising:

[0005] The blowing mechanism includes an air outlet assembly, which is fixedly installed at the output end of the three-axis moving mechanism. The air outlet assembly is used to blow gas onto the surface of the cover plate on the top of the reactor body.

[0006] A three-axis moving mechanism is fixedly installed on the upper part of the production line frame. The three-axis moving mechanism is used to drive the air outlet assembly to move above the reactor body.

[0007] The transport mechanism includes a production line conveying assembly, which is fixedly installed at the lower part of the production line frame and is used to transport the reactor body to the three-axis moving mechanism.

[0008] More preferably, the three-axis moving mechanism includes an X-axis adjustment component, a Y-axis adjustment component, and a Z-axis adjustment component. The X-axis adjustment component is fixedly installed on the production line frame, the Y-axis adjustment component is fixedly installed at the output end of the X-axis adjustment component, the Z-axis adjustment component is fixedly installed at the output end of the Y-axis adjustment component, and the air outlet component is fixedly installed at the output end of the Z-axis adjustment component.

[0009] More preferably, the X-axis adjustment assembly includes a first guide rail and a first slider. The first guide rail is fixedly mounted on the production line frame, and the first slider is slidably mounted on the first guide rail. A first driving assembly for driving the first slider to move along the first guide rail is fixedly mounted on the first guide rail.

[0010] More preferably, the Y-axis adjustment assembly includes a second guide rail and a second slide rail. The second guide rail is fixedly mounted on the first slider, and the second slide rail is slidably mounted on the second guide rail. A second drive assembly for driving the second slide rail to move along the second guide rail is fixedly mounted on the second guide rail.

[0011] More preferably, the Z-axis adjustment assembly includes a third guide rail and a third slider. The third guide rail is fixedly installed at the bottom end of the second slide rail, and the third slider is slidably installed on the third guide rail. A third drive assembly for driving the third slider to move along the third guide rail is fixedly installed on the third guide rail.

[0012] More preferably, the air outlet assembly includes a support frame, which is fixedly mounted on the third slider. One end of the support frame is fixedly mounted with an air knife, on which an air hole is formed. The other end of the support frame is fixedly mounted with an air inlet pipe communicating with the air hole.

[0013] More preferably, the blowing mechanism further includes a gas supply component, which is fixedly installed on the production line frame and is connected to the gas outlet component. The gas supply component is used to supply gas to the gas outlet component.

[0014] More preferably, the air supply assembly includes a conduit and an air pump, the air pump is fixedly mounted on the second slide rail, one end of the conduit is fixedly mounted on the output end of the air pump, and the other end of the conduit is fixedly mounted on the air inlet pipe.

[0015] More preferably, the production line conveying assembly includes a conveyor line and a conveyor frame, the conveyor line is fixedly installed on the production line frame, the conveyor frame is fixedly installed on the conveyor line, and the conveyor frame is used to fix the reactor body.

[0016] More preferably, the transport mechanism further includes a recycling component, which is fixedly installed on the production line frame and is used to collect paint that has fallen off the top cover plate of the reactor body.

[0017] Compared with existing technologies, this utility model has a clever structure and is easy to operate. Through the cooperation of the air blowing mechanism and the three-axis moving mechanism, the paint on the surface of the cover plate is blown off evenly, thereby quickly and effectively removing and recycling the paint. The recycled paint can be reused, effectively avoiding a lot of waste, reducing production costs, promoting environmentally friendly production, and avoiding excessive manual labor, effectively reducing the workload and intensity of operators. The painting efficiency is higher and the effect is better, which can better meet the production needs of the production line. It is more flexible and adaptable, and more practical. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the paint blowing process of this utility model.

[0019] Figure 2 This is a schematic diagram of the three-axis moving mechanism of this utility model.

[0020] Figure 3 This is a schematic diagram of the air outlet component of this utility model moving on a three-axis moving mechanism.

[0021] Figure 4 This is a schematic diagram of the air outlet component of this utility model.

[0022] Figure 5 This is a schematic diagram of the gas supply component of this utility model.

[0023] Figure 6 This is a schematic diagram of the first driving component of this utility model.

[0024] Figure 7 This is a schematic diagram of the production line conveyor assembly of this utility model.

[0025] Explanation of the labels in the diagram:

[0026] 1. Air outlet assembly; 2. Reactor body; 3. Production line frame; 4. Production line conveyor assembly; 5. X-axis adjustment assembly; 6. Y-axis adjustment assembly; 7. Z-axis adjustment assembly; 8. First guide rail; 9. First slider; 10. Second guide rail; 11. Second slide rail; 12. Third guide rail; 13. Third slider; 14. Support frame; 15. Air knife; 16. Air hole; 17. Air inlet pipe; 18. Conduit pipe; 19. Air pump; 20. Conveyor line; 21. Conveyor frame; 22. First motor; 23. First lead screw. Detailed Implementation

[0027] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings.

[0028] Depend on Figures 1 to 7 The present invention relates to a post-impregnation painting apparatus for reactors, comprising:

[0029] The blowing mechanism includes an air outlet assembly 1, which is fixedly installed at the output end of the three-axis moving mechanism. The air outlet assembly 1 is used to blow gas onto the surface of the cover plate on the top of the reactor body 2.

[0030] The three-axis moving mechanism is fixedly installed on the upper part of the production line frame 3. The three-axis moving mechanism is used to drive the air outlet assembly 1 to move above the reactor body 2.

[0031] The transport mechanism includes a production line conveyor assembly 4, which is fixedly installed on the lower part of the production line frame 3. The production line conveyor assembly 4 is used to transport the reactor body 2 to the three-axis moving mechanism.

[0032] In these embodiments, the reactor body 2, after the impregnation stage, is conveyed to the three-axis moving mechanism via the production line conveying assembly 4 of the transport mechanism. Then, the three-axis moving mechanism adjusts the air outlet assembly 1 above the reactor body 2. As the air outlet assembly 1 sprays gas onto the surface of the cover plate on top of the reactor body 2, the three-axis moving mechanism drives the air outlet assembly 1 to move evenly, blowing the paint off the surface of the cover plate evenly, thereby quickly and effectively removing the paint. The paint is then recycled and can be reused, effectively avoiding a large amount of waste, reducing production costs, promoting environmentally friendly production, and avoiding excessive manual labor, effectively reducing the workload and intensity of operators. The painting efficiency is higher and the effect is better, which can better meet the production needs of the production line. It is more flexible, adaptable, and practical.

[0033] In addition, the present invention can automatically operate in the dripping stage after the impregnation stage, quickly and effectively blowing off the paint on the top cover plate of the reactor body 2. Choosing the dripping stage after impregnation, when the paint has the best fluidity, is conducive to improving the efficiency of the paint falling. Moreover, preferably, the top cover plate is protected by high temperature tape during impregnation, which makes it easier to blow the paint. The blowing gas can be high pressure gas to make the blowing more stable.

[0034] In some embodiments of the reactor impregnation and subsequent paint blowing device, the three-axis movement mechanism includes an X-axis adjustment component 5, a Y-axis adjustment component 6, and a Z-axis adjustment component 7. The X-axis adjustment component 5 is fixedly installed on the production line frame 3, the Y-axis adjustment component 6 is fixedly installed on the output end of the X-axis adjustment component 5, the Z-axis adjustment component 7 is fixedly installed on the output end of the Y-axis adjustment component 6, and the air outlet component 1 is fixedly installed on the output end of the Z-axis adjustment component 7.

[0035] In these embodiments, the air outlet component 1 can be moved flexibly by the cooperation of the X-axis adjustment component 5, the Y-axis adjustment component 6 and the Z-axis adjustment component 7, thereby flexibly adjusting the blowing position during the painting process, ensuring that the paint on the cover plate surface can be blown off evenly and effectively, which is conducive to improving the painting efficiency and effect, and the operation is more convenient and efficient, making it more suitable for production line use.

[0036] In some embodiments of the reactor impregnation and subsequent paint blowing device, the X-axis adjustment assembly 5 includes a first guide rail 8 and a first slider 9. The first guide rail 8 is fixedly mounted on the production line frame 3, and the first slider 9 is slidably mounted on the first guide rail 8. A first drive assembly for driving the first slider 9 to move along the first guide rail 8 is fixedly mounted on the first guide rail 8.

[0037] In these embodiments, through the cooperation of the first slider 9 and the first guide rail 8, the first slider 9 can move stably on the first guide rail 8 under the drive of the first driving component, which facilitates adjustment and makes operation more convenient, ensuring the stability and reliability of movement in the X-axis direction. Additionally, as... Figure 6 As shown, the first drive assembly includes a first motor 22 and a first lead screw 23. A guide groove is formed on the first guide rail 8. The first slider 9 is slidably mounted on the first guide rail 8 through the guide groove. The first lead screw 23 is rotatably mounted in the guide groove, passing through the first slider 9 and being threadedly engaged with it. The first motor 22 is fixedly mounted on the first guide rail 8, and the output end of the first motor 22 is fixedly mounted to one end of the first lead screw 23. Driven by the first motor 22, the first lead screw 23 drives the first slider 9 to move on the first guide rail 8, thereby flexibly and stably adjusting the movement in the X-axis direction. The mechanical structure and working principle of the first motor 22 in the first drive assembly are existing technologies and will not be described in detail in this paper.

[0038] In some embodiments of the reactor impregnation and subsequent paint blowing device, the Y-axis adjustment assembly 6 includes a second guide rail 10 and a second slide rail 11. The second guide rail 10 is fixedly mounted on the first slider 9, and the second slide rail 11 is slidably mounted on the second guide rail 10. A second drive assembly for driving the second slide rail 11 to move along the second guide rail 10 is fixedly mounted on the second guide rail 10.

[0039] In these embodiments, the movement in the Y-axis direction can be stably adjusted by the cooperation of the second guide rail 10 and the second slide rail 11. The second slide rail 11 is driven to move on the second guide rail 10 by the second drive component (or by a motor), ensuring the accuracy of the adjustment. The mechanical structure and working principle of the second slide rail 11 sliding on the second guide rail 10 are existing technologies (refer to the aforementioned first slider 9), so they will not be described in detail here. The mechanical structure and working principle of the second drive component driving the second slide rail 11 can refer to the aforementioned first drive component, or can adopt the guide rail technology commonly used in existing industrial production, such as industrial-grade slide rail devices, etc., so its detailed mechanical structure and working principle will not be described in detail here.

[0040] In some embodiments of the reactor impregnation and subsequent paint blowing device, the Z-axis adjustment assembly 7 includes a third guide rail 12 and a third slider 13. The third guide rail 12 is fixedly installed at the bottom end of the second slide rail 11, and the third slider 13 is slidably installed on the third guide rail 12. A third drive assembly for driving the third slider 13 to move along the third guide rail 12 is fixedly installed on the third guide rail 12.

[0041] In these embodiments, the cooperation between the third guide rail 12 and the third slider 13 ensures stable movement in the Z-axis direction. The third slider 13 is driven by the third drive assembly to move on the third guide rail 12, thereby driving the air outlet assembly 1 to spray air along the cover surface of the reactor body 2 (or it can be driven by a motor), efficiently and conveniently blowing off the paint. The mechanical structure and working principle of the third slider 13 sliding on the third guide rail 12 are existing technologies (refer to the aforementioned first slider 9), so they will not be described in detail here. In addition, the mechanical structure and working principle of the third drive assembly driving the third slider 13 can refer to the aforementioned first drive assembly, or can adopt the guide rail technology commonly used in existing industrial production, such as industrial-grade slide rail devices, etc., so its detailed mechanical structure and working principle will not be described in detail here.

[0042] In some embodiments of the reactor impregnation and subsequent paint blowing device, the air outlet assembly 1 includes a support frame 14, which is fixedly mounted on the third slider 13. One end of the support frame 14 is fixedly mounted with an air knife 15, on which an air hole 16 is formed. The other end of the support frame 14 is fixedly mounted with an air inlet pipe 17 that communicates with the air hole 16.

[0043] In these embodiments, the support frame 14 is installed at the bottom end of the third slider 13, and the opening of the air hole 16 faces the bottom end of the air knife 15, so that the air hole 16 faces the surface of the cover plate. The air is delivered to the air knife 15 through the air inlet pipe 17 and then sprayed out from the air hole 16, ensuring the precise effect of spraying. By setting multiple air holes 16 on the air knife 15, the efficiency of paint blowing can be further improved, and the needs of the production line can be better met.

[0044] In some embodiments of the reactor impregnation and subsequent paint blowing device, the blowing mechanism further includes a gas supply component, which is fixedly installed on the production line frame 3 and is connected to the gas outlet component 1. The gas supply component is used to supply gas to the gas outlet component 1.

[0045] In these embodiments, gas is supplied to the gas outlet assembly 1 through the gas supply assembly to ensure the stability of the gas supply, thereby ensuring that the paint blowing operation can be carried out efficiently and stably during continuous production on the production line.

[0046] In some embodiments of the reactor impregnation and subsequent paint blowing device, the air supply assembly includes a conduit 18 and an air pump 19. The air pump 19 is fixedly installed on the second slide rail 11, one end of the conduit 18 is fixedly installed on the output end of the air pump 19, and the other end of the conduit 18 is fixedly installed on the air inlet pipe 17.

[0047] In these embodiments, the air pump 19 and the conduit 18 work together to deliver gas to the air inlet pipe 17 for painting. This ensures stable gas supply and allows for flexible adjustment of the blowing effect, resulting in greater operational flexibility. Additionally, the air knife 15 can be equipped with a sensor (not shown in the figure). The sensor detects that the air knife 15 is aligned with the cover plate surface and then controls the air pump 19 to deliver gas, further facilitating automated operation and making it more suitable for production line operations. The mechanical structure and working principle of the air pump 19 and the sensor are existing technologies, so their detailed mechanical structure and working principle will not be described in detail in this text.

[0048] In some embodiments of the reactor impregnation and subsequent paint blowing device, the production line conveying assembly 4 includes a conveyor line 20 and a conveyor frame 21. The conveyor line 20 is fixedly installed on the production line frame 3, and the conveyor frame 21 is fixedly installed on the conveyor line 20. The conveyor frame 21 is used to fix the reactor body 2.

[0049] In these implementations, alternatively, such as Figure 7 As shown, the reactor body 2 is mounted on the transport frame 21. Through the cooperation of the transport frame 21 and the transport line 20, the impregnated reactor body 2 can be transported continuously and stably, making it more convenient to use. In addition, the mechanical structure and working principle of the transport line 20 are existing technologies, so its detailed mechanical structure and working principle will not be described in the text. The transport line 20 commonly used in existing industries can be used, such as chain plate conveyor line, roller conveyor line, belt conveyor line, etc.

[0050] In some embodiments of the reactor impregnation and subsequent paint blowing device, the transport mechanism also includes a recovery component, which is fixedly installed on the production line frame 3 and is used to collect paint that falls off the top cover plate of the reactor body 2.

[0051] In these embodiments, the recycling component includes a recycling bin (not shown) that is detachably mounted on the production line frame 3. The recycling bin is located below the reactor body 2. Paint that falls off the top cover of the reactor body 2 enters the recycling bin for recycling, which is simple and convenient to collect and makes it easier to reuse.

[0052] The specific embodiments described above further illustrate the purpose, technical solution, and beneficial effects of this utility model. The above descriptions are merely specific embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A device for blowing paint after impregnation of a reactor, characterized in that, include: The blowing mechanism includes an air outlet assembly (1), which is fixedly installed at the output end of the three-axis moving mechanism. The air outlet assembly (1) is used to blow gas onto the surface of the cover plate on the top of the reactor body (2). The three-axis moving mechanism is fixedly installed on the upper part of the production line frame (3). The three-axis moving mechanism is used to drive the air outlet assembly (1) to move above the reactor body (2). The transport mechanism includes a production line conveying assembly (4), which is fixedly installed on the lower part of the production line frame (3) and is used to transport the reactor body (2) to the three-axis moving mechanism.

2. The reactor impregnation and subsequent paint blowing device according to claim 1, characterized in that, The three-axis moving mechanism includes an X-axis adjustment component (5), a Y-axis adjustment component (6), and a Z-axis adjustment component (7). The X-axis adjustment component (5) is fixedly installed on the production line frame (3). The Y-axis adjustment component (6) is fixedly installed at the output end of the X-axis adjustment component (5). The Z-axis adjustment component (7) is fixedly installed at the output end of the Y-axis adjustment component (6). The air outlet component (1) is fixedly installed at the output end of the Z-axis adjustment component (7).

3. The reactor impregnation and subsequent paint blowing device according to claim 2, characterized in that, The X-axis adjustment assembly (5) includes a first guide rail (8) and a first slider (9). The first guide rail (8) is fixedly mounted on the production line frame (3), and the first slider (9) is slidably mounted on the first guide rail (8). A first drive assembly for driving the first slider (9) to move along the first guide rail (8) is fixedly mounted on the first guide rail (8).

4. The reactor impregnation and subsequent paint blowing device according to claim 3, characterized in that, The Y-axis adjustment assembly (6) includes a second guide rail (10) and a second slide rail (11). The second guide rail (10) is fixedly mounted on the first slider (9), and the second slide rail (11) is slidably mounted on the second guide rail (10). A second drive assembly for driving the second slide rail (11) to move along the second guide rail (10) is fixedly mounted on the second guide rail (10).

5. The reactor impregnation and subsequent paint blowing device according to claim 4, characterized in that, The Z-axis adjustment assembly (7) includes a third guide rail (12) and a third slider (13). The third guide rail (12) is fixedly installed at the bottom end of the second slide rail (11), and the third slider (13) is slidably installed on the third guide rail (12). A third drive assembly for driving the third slider (13) to move along the third guide rail (12) is fixedly installed on the third guide rail (12).

6. The reactor impregnation and subsequent paint blowing device according to claim 5, characterized in that, The air outlet assembly (1) includes a support frame (14), which is fixedly mounted on the third slider (13). One end of the support frame (14) is fixedly mounted with an air knife (15), and an air hole (16) is formed on the air knife (15). The other end of the support frame (14) is fixedly mounted with an air inlet pipe (17) that communicates with the air hole (16).

7. The reactor impregnation and subsequent paint blowing device according to claim 6, characterized in that, The blowing mechanism also includes a gas supply component, which is fixedly installed on the production line frame (3). The gas supply component is connected to the gas outlet component (1) and is used to supply gas to the gas outlet component (1).

8. The reactor impregnation and subsequent paint blowing device according to claim 7, characterized in that, The air supply assembly includes a conduit (18) and an air pump (19). The air pump (19) is fixedly installed on the second slide rail (11). One end of the conduit (18) is fixedly installed on the output end of the air pump (19), and the other end of the conduit (18) is fixedly installed on the air inlet pipe (17).

9. The reactor impregnation and subsequent paint blowing device according to claim 1, characterized in that, The production line conveying assembly (4) includes a conveyor line (20) and a conveyor frame (21). The conveyor line (20) is fixedly installed on the production line frame (3), and the conveyor frame (21) is fixedly installed on the conveyor line (20). The conveyor frame (21) is used to fix the reactor body (2).

10. The reactor impregnation and subsequent paint blowing device according to claim 1, characterized in that, The transport mechanism also includes a recycling component, which is fixedly installed on the production line frame (3) and is used to collect paint that has fallen off the top cover of the reactor body (2).

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