Battery grid forming device
By introducing a swing and locking mechanism into the solar panel grid forming device, the problem of the template being difficult to disassemble was solved, enabling convenient cleaning and maintenance of the template and improving the quality and pass rate of the grid.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGDONG XUXIN NEW ENERGY TECHNOLOGY CO LTD
- Filing Date
- 2025-05-14
- Publication Date
- 2026-04-24
AI Technical Summary
The fixed mold and moving mold of the existing lead-acid battery grid manufacturing equipment are not easy to disassemble, and cleaning and maintenance are difficult, which affects the grid quality and pass rate.
A swing mechanism and a locking mechanism are introduced into the solar panel grid forming device. The second template is driven to move onto the support rod by a horizontal drive mechanism, and its parallel or perpendicular state with the first template is adjusted by the locking mechanism, so as to realize the convenient disassembly and assembly of the template.
It facilitates the cleaning and maintenance of the first and second templates, improving the quality and pass rate of the grid.
Smart Images

Figure CN224157749U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of solar panel grid forming technology, specifically to a solar panel grid forming device. Background Technology
[0002] Lead-acid batteries are a common type of battery, typically used in automobiles, UPS power systems, and solar energy storage systems. The main components of a lead-acid battery include positive plates, negative plates, electrolyte, and grids. In a lead-acid battery, the grids support and secure the positive and negative plates. The grids are usually made of lead alloy, which has good conductivity and corrosion resistance. Their design and structure ensure proper spacing between the positive and negative plates and prevent them from coming into contact and short-circuiting.
[0003] CN103962529A discloses a battery grid manufacturing apparatus, including a frame, a fixed mold and a moving mold mounted on the frame, and guide columns fixed to the fixed mold and the moving mold. A push rod is provided in the cavity of the fixed mold to push out the moving mold, causing the grid to fall. Both the fixed mold and the moving mold have notches at their opposite tops, forming a receiving port when they are joined together. The frame also has a trough for holding the grid casting liquid and a container for heating and maintaining the temperature of the casting liquid. The heated high-temperature casting liquid flows into the trough through a pipe, and the trough is located above the receiving port. A conveying track is provided at the lower end of the frame, and an arc-shaped falling guide plate is provided between the conveying track and the support. The upper end of the falling guide plate is located below the fixed mold and the moving mold, guiding the falling direction of the grid. A flattening device is provided on the right side of the conveying track.
[0004] During the fabrication of the grid, the mold grooves inside the mold need to be cleaned and maintained regularly to ensure the quality and pass rate of the grid. Although the above technical solution is simple in structure and easy to operate, it can automatically and efficiently complete the fabrication of the grid and improve the pass rate of the grid. However, the fixed mold and moving mold in the above technical solution are not easy to disassemble, and cleaning and maintenance are relatively difficult. Utility Model Content
[0005] The purpose of this utility model is to solve the above-mentioned problems and provide a battery grid forming device. This forming device has a support rod set on the swing mechanism, and the second template can be moved to the support rod under the drive of the external horizontal drive mechanism. The swing mechanism is provided with a locking mechanism that fixes the swing mechanism in a state parallel to the first template and in a state perpendicular to the first template. With the cooperation of the swing mechanism and the locking mechanism, the second template can be swung from a state parallel to the first template to a state perpendicular to the first template, which facilitates the cleaning and maintenance of the first template and the second template.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A solar panel grid forming device includes a first template, a second template, and a swing mechanism. The first template and the second template are movably connected. The second template is detachably connected to an external horizontal drive mechanism and is either in contact with or away from the first template under the drive of the external horizontal drive mechanism. The swing mechanism is connected to the frame of the external device and is provided with a support rod. The second template can be moved onto the support rod under the drive of the external horizontal drive mechanism. The swing mechanism is provided with a locking mechanism that fixes the swing mechanism in a state parallel to the first template and in a state perpendicular to the first template.
[0008] Compared with the prior art, the beneficial effects of this utility model are:
[0009] This utility model provides a support rod on the swing mechanism, and the second template can be moved onto the support rod under the drive of the external horizontal drive mechanism. The swing mechanism is equipped with a locking mechanism that fixes the swing mechanism in a state parallel to the first template and in a state perpendicular to the first template. With the cooperation of the swing mechanism and the locking mechanism, the second template can be swung from a state parallel to the first template to a state perpendicular to the first template, which facilitates the cleaning and maintenance of the first and second templates. Attached Figure Description
[0010] Figure 1 This is a perspective view of the solar panel grid forming apparatus of Example 1;
[0011] Figure 2 This is a perspective view of the swing mechanism of the battery grid forming device in Embodiment 1;
[0012] Figure 3 yes Figure 2 Enlarged view of a portion at point A;
[0013] Figure 4 This is a schematic diagram of the operation of the swing mechanism of the battery grid forming device in Example 1. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] Example 1
[0016] refer to Figures 1-4A battery grid forming device includes a first template 1, a second template 2, and a swing mechanism 3. The first template 1 and the second template 2 are movably connected. The second template 2 is detachably connected to an external horizontal drive mechanism 4 and is either in contact with or away from the first template 1 under the drive of the external horizontal drive mechanism 4. The swing mechanism 3 is connected to an external frame 5 and is provided with a support rod 31. The second template 2 can move onto the support rod 31 under the drive of the external horizontal drive mechanism 4. The swing mechanism 3 is provided with a locking mechanism 32 that fixes the swing mechanism 3 in a parallel state with the first template 1 and in a perpendicular state with the first template 1.
[0017] In this design, initially, the swing mechanism 3 is fixed in a parallel state with the first template 1. When it is necessary to clean the first template 1 and the second template 2, the operator first drives the second template 2 away from the first template 1 through the external horizontal drive mechanism 4, so that the second template 2 is separated from the first template 1. Then, the operator drives the second template 2 to the support rod 31 of the swing mechanism 3 through the horizontal drive mechanism 4. Then, the operator disassembles the connection between the horizontal drive mechanism 4 and the second template 2, and then drives the locking mechanism 32 to enable the swing mechanism 3 to move. The swing mechanism 3 swings from a state parallel to the first template 1 to a state perpendicular to the first template 1, and then fixes the swing mechanism 3 through the locking mechanism 32. At this time, the second template 2 located on the support rod 31 is also perpendicular to the first template 1, completely separating the first template 1 and the second template 2, and cleaning and maintaining the first template 1 and the second template 2 one by one.
[0018] After cleaning and maintenance, the operator drives the locking mechanism 32 again to enable the swing mechanism 3 to move and swing the swing mechanism 3 back to its initial state. Then, the second template 2 and the horizontal drive mechanism 4 are connected to complete the assembly of the second template 2.
[0019] In this embodiment, the first template 1 is provided with a guide post 11, the second template 2 is movably connected to the guide post 11, and the second template 2 is driven by the external horizontal drive mechanism 4 to be in contact with or away from the first template 1 along the direction of the guide post 11. The support rod 31 is connected to the guide post 11.
[0020] In actual work, because the first template 1 and the second template 2 are in a close fit during the grid forming process, the raw material is then poured between the first template 1 and the second template 2 to completely fill the mold groove formed by the first template 1 and the second template 2. Finally, the second template 2 is driven to move away from the first template 1 by the external horizontal drive mechanism 4, so that the formed grid falls off. Therefore, the guide column 11 is to ensure the stability of the movement of the second template 2, and also has a limiting function to ensure that there is no deviation when the second template 2 is combined with the first template 1 after the action.
[0021] Preferably, there are at least two guide posts 11, and the number of support rods 31 matches the number of guide posts 11. The number of guide posts 11 is not limited in this embodiment, but it is at least two, and can also be three, four, or five. This embodiment chooses to use two based on the premise of economy.
[0022] In this embodiment, the swing mechanism 3 includes a fixed rod 33 and a connecting plate 34. The fixed rod 33 is connected to the external frame 5. The connecting plate 34 is rotatably connected to the top of the fixed rod 33. The support rod 31 is located on the connecting plate 34 and is detachably connected to the connecting plate 34. The locking mechanism 32 is located at the bottom of the connecting plate 34.
[0023] Specifically, the connecting plate 34 is connected to the top of the fixed rod 33 via a rotating wheel, giving the connecting plate 34 a swinging function. The support rod 31 is detachably connected to the connecting plate 34, which is intended to accommodate molds of various sizes. The rotatable connection can be achieved by using a shaft and a connecting hole. Specifically, a shaft is provided on the connecting plate 34, and a connecting hole matching the shaft is provided on the top of the fixed rod 33, thereby realizing the rotatable connection.
[0024] Furthermore, the connecting plate 34 is provided with a connecting groove 341, and the support rod 31 passes through the connecting groove 341 and is detachably connected to the connecting groove 341. In use, the position of the support rod 31 can be adjusted along the length direction of the connecting groove 341 so that the support rod 31 can be accurately connected with the guide post 11.
[0025] In this embodiment, the locking mechanism 32 includes a connecting rod 321 and an elastic component 322. The bottom of the connecting plate 34 is provided with a plurality of connecting pieces 342. The connecting rod 321 is movably connected in the connecting piece 342 and is elastically connected to the connecting piece 342 through the elastic component 322. The fixing rod 33 is provided with a first through hole 331 and a second through hole 332 that match the connecting rod 321.
[0026] When the connecting rod 321 is inserted into the first through hole 331, the connecting plate 34 is fixed in a parallel state with the first template 1; when the connecting rod 321 is inserted into the second through hole 332, the connecting plate 34 is fixed in a perpendicular state with the first template 1. Specifically, the connecting rod 321 is elastically connected to the connecting piece 342 through the elastic component 322. In the initial state, the connecting rod 321 is inserted into the first through hole 331. The operator pulls the connecting rod 321 to disengage it from the first through hole 331, at which point the connecting plate 34 can swing. When it swings to a perpendicular state with the first template 1, the connecting rod 321 is released, and the connecting rod 321 is inserted into the second through hole 332 under the action of the elastic component 322, thus completing the fixation.
[0027] More preferably, the elastic component 322 is a spring, the connecting rod 321 is provided with a baffle 3213, one end of the spring contacts the baffle 3213, and the other end contacts the connecting piece 342.
[0028] During operation, the spring is initially compressed and pushes the connecting rod 321 to engage with the first through hole 331. When the operator pulls the connecting rod 321, the spring is compressed again and pulls the connecting rod 321 out. When the connecting plate 34 swings to a position perpendicular to the first template 1, the connecting rod 321 is released and pushed by the spring to engage with the second through hole 332.
[0029] More preferably, the connecting rod 321 has an L-shaped structure, and the connecting rod 321 includes an integrally formed horizontal part 3211 and a vertical part 3212. The horizontal part 3211 is movably connected to the connecting piece 342, and the baffle 3213 is located on the horizontal part 3211.
[0030] The purpose of adopting the L-shaped structure is that the vertical part 3212 of the connecting rod 321 can also serve as a limit, and it is also convenient for the operator to pull the connecting rod 321.
[0031] Preferably, the top of the first template 1 and the top of the second template 2 are respectively provided with a first guide slope 12 and a second guide slope 21. By providing the first guide slope 12 and the second guide slope 21 on the top of the first template 1 and the second template 2 respectively, it is convenient for the raw material to enter the mold groove formed by the first template 1 and the second template 2.
[0032] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements or modifications can be made without departing from the principle of the present utility model, and these improvements or modifications should also be considered within the protection scope of the present utility model.
Claims
1. A solar panel grid forming apparatus, comprising a first template, a second template, and a swing mechanism, wherein the first template and the second template are movably connected, and the second template is detachably connected to an external horizontal driving mechanism, and under the drive of the external horizontal driving mechanism, it is able to conform to or move away from the first template, characterized in that, The swing mechanism is connected to the frame of the external device. The swing mechanism is provided with a support rod. The second template can be moved to the support rod under the drive of the external device's horizontal drive mechanism. The swing mechanism is provided with a locking mechanism that fixes the swing mechanism in a state where it is parallel to the first template and in a state where it is perpendicular to the first template.
2. The solar panel grid forming apparatus according to claim 1, characterized in that, The first template is provided with a guide post, and the second template is movably connected to the guide post. Under the drive of the external horizontal drive mechanism, the second template is either in contact with or away from the first template along the direction of the guide post, and the support rod is connected to the guide post.
3. The battery grid forming apparatus according to claim 2, characterized in that, There are at least two guide posts, and the number of support rods matches the number of guide posts.
4. The solar panel grid forming apparatus according to claim 3, characterized in that, The swing mechanism includes a fixed rod and a connecting plate. The fixed rod is connected to the external frame, the connecting plate is rotatably connected to the top of the fixed rod, the support rod is located on the connecting plate and is detachably connected to the connecting plate, and the locking mechanism is located at the bottom of the connecting plate.
5. The battery grid forming apparatus according to claim 4, characterized in that, The connecting plate is provided with a connecting groove, and the support rod passes through the connecting groove and is detachably connected to the connecting groove.
6. The battery grid forming apparatus according to claim 5, characterized in that, The locking mechanism includes a connecting rod and an elastic component. The bottom of the connecting plate is provided with multiple connecting pieces. The connecting rod is movably connected in the connecting pieces and is elastically connected to the connecting pieces through the elastic component. The fixed rod is provided with a first through hole and a second through hole that match the connecting rod. When the connecting rod is inserted into the first through hole, the connecting plate is fixed in a parallel state with the first template; When the connecting rod is inserted into the second through hole, the connecting plate is fixed in a perpendicular state to the first template.
7. The solar panel grid forming apparatus according to claim 6, characterized in that, The elastic component is a spring, and a baffle is provided on the connecting rod. One end of the spring contacts the baffle, and the other end contacts the connecting piece.
8. The battery grid forming apparatus according to claim 7, characterized in that, The connecting rod has an L-shaped structure and includes an integrally formed horizontal part and a vertical part. The horizontal part is movably connected to the connecting piece, and the baffle is located on the horizontal part.
9. The solar panel grid forming apparatus according to claim 1, characterized in that, The top of the first template and the top of the second template are respectively provided with a first guide slope and a second guide slope.
Citation Information
Patent Citations
Device for manufacturing storage battery grid
CN103962529A