Cutting device for preparing high-purity aluminum evaporation material

By using a wire saw cutting device and a water pump cooling system, the problem of unadjustable cutting depth in existing technologies has been solved, enabling flexible cutting and efficient cooling of aluminum blocks of different thicknesses, thus improving cutting efficiency and quality.

CN224157833UActive Publication Date: 2026-04-24LINKE ELEMENTS (SHANDONG) TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LINKE ELEMENTS (SHANDONG) TECH CO LTD
Filing Date
2025-05-29
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

Existing high-purity aluminum cutting equipment cannot flexibly adjust the cutting depth, resulting in incomplete cutting of aluminum blocks of different thicknesses or shapes.

Method used

The wire saw cutting device uses a sliding arm and a linear module to adjust the length and position of the wire saw, and uses a water pump to spray water for cooling, so as to achieve flexible cutting and cooling of aluminum blocks.

Benefits of technology

It enables flexible cutting of aluminum blocks of different thicknesses, and achieves efficient cooling of the wire saw through water resource recycling, thereby improving cutting efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224157833U_ABST
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Abstract

The utility model provides a cutting device for preparing a high purity aluminum evaporation material, and relates to the technical field of pure aluminum cutting, the cutting device comprises a portable box, vertical connecting shells are fixedly installed in the middle positions of the outer walls of a left side plate and a right side plate of the portable box, electric push rods are fixedly installed at the bottoms in the connecting shells, and fixing arms are detachably installed at the telescopic ends of the electric push rods; sliding arms are connected to the surfaces of the fixed arms in an inserted mode, a mounting base is mounted between the top ends of the two sliding arms, the distance between the mounting base and a box opening of the portable box can be adjusted by sliding the sliding arms on the fixed arms, aluminum blocks of different thicknesses can be conveniently placed in the portable box, and one winch rotates to release a rope saw. The length of the rope saw released between the two linear modules is larger than the thickness of the aluminum block to be cut, and the tightened rope saw moves rapidly to cut the passing aluminum block.
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Description

Technical Field

[0001] This utility model relates to the field of pure aluminum cutting technology, and in particular to a cutting device for preparing high-purity aluminum evaporation material. Background Technology

[0002] High-purity aluminum evaporation materials often require specific sizes and shapes in applications, thus necessitating cutting. Therefore, a high-purity aluminum cutting device, disclosed in CN213497971U, is proposed. This device is directly lifted to the desired work site, and the aluminum block to be processed is placed directly on the top surface of the support plate. After the aluminum block is in place, the lead screw rotates, causing the side clamping plate to move inward, achieving clamping and fixing of the aluminum block from the side. The extension of the second hydraulic rod can move the pressure plate downward, achieving bidirectional clamping and fixing from both the top and side. Then, the extension of the first hydraulic rod can drive the cutting blade to cut the aluminum block.

[0003] However, the blade height is fixed in the current technology, so the cutting depth cannot be flexibly adjusted when cutting aluminum blocks of different thicknesses or shapes. For example, for thicker aluminum blocks, a blade with a fixed height may not be able to cut completely to the bottom, resulting in incomplete cutting. Utility Model Content

[0004] The purpose of this invention is to solve the problems existing in the prior art by proposing a cutting device for preparing high-purity aluminum evaporation material.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a cutting device for preparing high-purity aluminum evaporation material, comprising a portable case, wherein vertical connecting shells are fixedly installed at the middle of the outer walls of the left and right side panels of the portable case, an electric push rod is fixedly installed at the bottom of the connecting shell, a fixed arm is detachably installed at the telescopic end of the electric push rod, a sliding arm is inserted into the surface of the fixed arm, a mounting base is installed between the top ends of the two sliding arms, and linear modules are provided in both the mounting base and the portable case, the two linear modules are symmetrically arranged and synchronously raised and lowered, and a winch is installed on the sliding base of both linear modules, one winch is wound with a wire saw and one end of the wire saw is wound on the other winch.

[0006] Preferably, the surfaces of the fixed arm and the sliding arm are hollowed out, and the hollowed-out areas are used to install pins.

[0007] Preferably, a plurality of rollers are installed at the opening of the portable case, the rollers being arranged along the width direction of the portable case and used for rolling connection with the bottom edge of the aluminum block.

[0008] Preferably, the fixed arm and the telescopic end of the electric push rod, and the sliding arm and the mounting base are all connected by bolts, and the bottom edge of the fixed arm and the top edge of the sliding arm have the same shape.

[0009] Preferably, the inner wall of the connecting shell is provided with a sliding groove that communicates with the inside of the portable case. A connecting block is slidably installed in the sliding groove. One side of the connecting block is connected to the telescopic end of the electric push rod, and the other side of the connecting block is connected to the surface of the linear module inside the portable case.

[0010] Preferably, the bottom of the portable case is provided with a water collection tank and a water storage tank, and the water collection tank is provided with several layers of inclined filter plates, and the opening of the water collection tank extends to the position below the linear module.

[0011] Preferably, a return water pump is provided between the water collection tank and the water storage tank. The return water pump is used to supply water from the water collection tank to the water storage tank. A water pump is provided on the outside of the portable case. The water pump inlet extends into the water storage tank and a flexible pipe is installed at the water pump outlet.

[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0013] 1. In this utility model, the distance between the mounting base and the opening of the portable case can be adjusted by sliding the sliding arm on the fixed arm to facilitate the placement of aluminum blocks of different thicknesses. Furthermore, the wire saw is released by rotating one of the winches, which makes it possible for the length of the wire saw released between the two linear modules to be greater than the thickness of the aluminum block to be cut. The taut wire saw is used to move quickly to cut the aluminum block it passes through.

[0014] 2. In this utility model, a water pump is used to spray water from the water storage tank along a flexible tube and apply it to the contact area between the aluminum block and the wire saw to cool the wire saw. The cooling water mixed with aluminum chips generated during the cutting process falls into the water collection tank and is filtered by several layers of filter plates in the water collection tank. The filtered water is then pumped back into the water storage tank by the return water pump for cooling the wire saw, thus realizing the recycling of water resources. Attached Figure Description

[0015] Figure 1 This utility model provides a three-dimensional structural schematic diagram of a cutting device for preparing high-purity aluminum evaporation material;

[0016] Figure 2 This invention provides a cutting device for preparing high-purity aluminum evaporation material. Figure 1 A schematic diagram of the cross-sectional structure;

[0017] Figure 3 This utility model provides a schematic diagram of the structure of a linear module for a cutting device used in the preparation of high-purity aluminum evaporation material;

[0018] Figure 4 for Figure 3 A schematic diagram of the structure viewed from below;

[0019] Figure 5 for Figure 3A cross-sectional structural diagram.

[0020] Legend: 1. Portable case; 2. Roller; 3. Fixed arm; 4. Mounting base; 5. Sliding arm; 6. Water pump; 7. Winch; 8. Wire saw; 9. Electric actuator; 10. Connecting block; 11. Linear module; 12. Water collection tank; 13. Water storage tank; 14. Filter plate; 15. Return water pump; 16. Slide groove; 17. Connecting shell. Detailed Implementation

[0021] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0022] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0023] like Figures 1-5 As shown, a cutting device for preparing high-purity aluminum evaporation material includes a portable case 1. Several rollers 2 are installed at the opening of the portable case 1. The rollers 2 are arranged along the width direction of the portable case 1 and are used for rolling connection with the bottom edge of an aluminum block. The aluminum block to be cut is placed on the rollers 2, and the rolling of the rollers 2 facilitates the movement of the aluminum block by personnel. Vertical connecting shells 17 are fixedly installed at the middle of the outer wall of the left and right side panels of the portable case 1. An electric push rod 9 is fixedly installed at the bottom inside the connecting shell 17. A fixed arm 3 is detachably installed at the telescopic end of the electric push rod 9. A sliding arm 5 is inserted into the surface of the fixed arm 3. The surfaces of the fixed arm 3 and the sliding arm 5 are hollowed out, and the hollowed-out areas are used to install pins. By using pins passing through the hollowed-out areas at different positions on the fixed arm 3 and the sliding arm 5, the installation height of the sliding arm 5 on the fixed arm 3 can be adjusted. Furthermore, the reciprocating lifting and lowering of the fixed arm 3 and the sliding arm 5 can be achieved by repeatedly and rapidly extending and retracting the electric push rod 9. A mounting base 4 is installed between the top ends of the two sliding arms 5. Linear modules 11 are installed in both the mounting base 4 and the portable case 1. The two linear modules 11 are symmetrically arranged and lift and lower synchronously. The rapid lifting and lowering of the two sliding arms 5 achieves the rapid reciprocating lifting and lowering of the mounting base 4 and the linear modules 11 on the mounting base 4. A sliding groove 16 communicating with the inside of the portable case 1 is opened on the inner wall of the connecting shell 17. A connecting block 10 is slidably installed in the sliding groove 16. One side of the connecting block 10 is connected to the extension end of the electric push rod 9, and the other side of the connecting block 10 is connected to the surface of the linear module 11 inside the portable case 1. The connecting block 10 enables the linear module 11 inside the portable case 1 to lift and lower synchronously with the extension and retraction of the extension end of the electric push rod 9.

[0024] Both linear modules 11 have a winch 7 installed on their sliding parts. One winch 7 has a wire saw 8 wound around it, and one end of the wire saw 8 is wound around the other winch 7. The operation of the linear module 11 enables the internal sliding part to move the winch 7, which allows the position of the two winches 7 to be adjusted according to the width of the aluminum block to be cut. The rotation of the winch 7 enables the wire saw 8 to be pulled, which allows the application area of ​​the wire saw 8 to be adjusted according to the wear of the wire saw 8. Therefore, the rapid reciprocating lifting and lowering of the two linear modules 11 enables the wire saw 8 to be lifted and lowered quickly, which is convenient for cutting the aluminum block.

[0025] For easy assembly and disassembly: the fixed arm 3 and the telescopic end of the electric push rod 9, and the sliding arm 5 and the mounting base 4 are all connected by bolts. The bottom edge of the fixed arm 3 and the top edge of the sliding arm 5 have the same shape. The number of fixed arms 3 used can be adjusted according to the thickness of the aluminum block. In actual operation, the bottom edge of the upper layer of fixed arm 3 and the top edge of the lower layer of sliding arm 5 are connected by bolts.

[0026] For convenient cooling: The bottom of the portable case 1 is equipped with a water collection tank 12 and a water storage tank 13. The water collection tank 12 contains several layers of inclined filter plates 14, and its opening extends below the linear module 11. A return water pump 15 is installed between the water collection tank 12 and the water storage tank 13 to supply water from the water collection tank 12 to the water storage tank 13. A water pump 6 is installed on the outside of the portable case 1, with its inlet extending into the water storage tank 13 and its outlet fitted with a flexible tube. The wire saw 8 moves rapidly and contacts the aluminum block. During cutting, by adjusting the angle of the flexible tube, the water pump 6 sprays water from the water storage tank 13 along the flexible tube and acts on the contact area between the aluminum block and the wire saw 8, thereby cooling the wire saw 8. The cooling water mixed with the aluminum chips generated during the cutting process falls into the water collection tank 12 and is filtered by several layers of filter plates 14 in the water collection tank 12. The water is cooled as it passes through the filter plates 14. The filtered water is then pumped back into the water storage tank 13 by the return water pump 15 for cooling the wire saw 8.

[0027] The working principle is as follows: according to the cutting size, the sliding parts of the two linear modules 11 move to realize the synchronous movement of the two winches 7. According to the thickness of the aluminum block, the sliding arm 5 slides up and down on the surface of the fixed arm 3 to adjust the height of the mounting base 4 from the opening of the portable case 1. After the height adjustment is completed, one of the winches 7 rotates to tighten the wire saw 8, places the aluminum block on the roller 2 at the opening of the portable case 1 and pushes the aluminum block to move towards the wire saw 8. The aluminum block is kept stable during the movement by sliding against the surface of the fixed arm 3 on one side. The fixed arm 3 and the sliding arm 5 are raised and lowered repeatedly by the repeated and rapid extension and retraction of the electric push rod 9. Combined with the connecting block 10, the two linear modules 11 are raised and lowered synchronously, thereby realizing the rapid reciprocating raising and lowering of the wire saw 8 to cut the passing aluminum block.

[0028] The wiring diagrams of the water pump 6, electric actuator 9, linear module 11, and return water pump 15 in this utility model are common knowledge in the field. Their working principles are known technologies. The appropriate model is selected according to actual use. Therefore, the control methods and wiring layouts of the water pump 6, electric actuator 9, linear module 11, and return water pump 15 will not be explained in detail.

[0029] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A cutting device for preparing high-purity aluminum evaporation material, comprising a portable case (1), characterized in that: Vertical connecting shells (17) are fixedly installed in the middle of the outer wall of the left and right side panels of the portable case (1). An electric push rod (9) is fixedly installed in the bottom of the connecting shell (17). A fixed arm (3) is detachably installed on the telescopic end of the electric push rod (9). A sliding arm (5) is inserted into the surface of the fixed arm (3). A mounting seat (4) is installed between the top ends of the two sliding arms (5). A linear module (11) is provided in both the mounting seat (4) and the portable case (1). The two linear modules (11) are symmetrically arranged and rise and fall synchronously. A winch (7) is installed on the sliding part of the two linear modules (11). A wire saw (8) is wound on one of the winches (7) and one end of the wire saw (8) is wound on the other winch (7).

2. The cutting device for preparing high-purity aluminum evaporation material according to claim 1, characterized in that: The surfaces of the fixed arm (3) and the sliding arm (5) are hollowed out, and the hollowed-out areas are used to install pins.

3. The cutting device for preparing high-purity aluminum evaporation material according to claim 1, characterized in that: The portable case (1) has several rollers (2) installed at its opening. The rollers (2) are arranged along the width of the portable case (1) and are used to roll and connect with the bottom edge of the aluminum block.

4. The cutting device for preparing high-purity aluminum evaporation material according to claim 1, characterized in that: The fixed arm (3) and the telescopic end of the electric push rod (9), the sliding arm (5) and the mounting base (4) are all connected by bolts, and the bottom edge of the fixed arm (3) and the top edge of the sliding arm (5) have the same shape.

5. The cutting device for preparing high-purity aluminum evaporation material according to claim 1, characterized in that: The inner wall of the connecting shell (17) is provided with a sliding groove (16) that communicates with the inside of the portable case (1). A connecting block (10) is slidably installed in the sliding groove (16). One side of the connecting block (10) is connected to the telescopic end of the electric push rod (9), and the other side of the connecting block (10) is connected to the surface of the linear module (11) inside the portable case (1).

6. The cutting device for preparing high-purity aluminum evaporation material according to claim 1, characterized in that: The portable case (1) has a water collection tank (12) and a water storage tank (13) at the bottom. The water collection tank (12) has several layers of inclined filter plates (14) and the opening of the water collection tank (12) extends to the position below the linear module (11).

7. The cutting device for preparing high-purity aluminum evaporation material according to claim 6, characterized in that: A return water pump (15) is provided between the water collection tank (12) and the water storage tank (13). The return water pump (15) is used to supply water from the water collection tank (12) to the water storage tank (13). A water pump (6) is provided on the outside of the portable case (1). The water inlet of the water pump (6) extends into the water storage tank (13), and a flexible pipe is installed at the water outlet of the water pump (6).

Citation Information

Patent Citations

  • High-purity aluminum cutting device

    CN213497971U