Conveying net type quartz fiber cotton collecting device
By improving the design of the conveyor network centering roller and the negative pressure component, the problems of conveyor network deviation and transmission instability in the quartz fiber cotton collection device were solved, realizing uniform conveying and efficient collection of quartz fiber cotton, and improving the quality and efficiency of subsequent processing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HEBEI HEFENG TECH DEV CO LTD
- Filing Date
- 2025-05-06
- Publication Date
- 2026-04-24
AI Technical Summary
The existing quartz fiber cotton collection device has an unreasonable structural design in terms of the conveyor network, which causes the conveyor network to deviate, affecting the stability and efficiency of the collection work. In addition, the transmission method is unstable, resulting in uneven width and thickness of quartz fiber cotton, which affects the quality and efficiency of subsequent processing.
The conveyor network is designed with a centering roller that is thick in the middle and thin at both ends. Combined with a negative pressure component and a gear transmission system, the stable operation of the conveyor network is ensured through the cooperation of the conveyor network drive roller and the centering roller. The quartz fiber cotton is adsorbed through a negative pressure cover, and the collection cover is designed with a funnel shape to improve the adsorption efficiency.
Stable operation of the conveyor network was achieved, ensuring uniform conveying and collection of quartz fiber cotton, improving the product quality and efficiency of subsequent processing, reducing powder generation, and enhancing production stability and product quality.
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Figure CN224159856U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of quartz fiber cotton production technology, and in particular to a conveyor mesh type quartz fiber cotton collection device. Background Technology
[0002] In the production process of quartz fiber wool, the quartz fiber wool collection device plays a crucial role. As a high-performance inorganic fiber material, quartz fiber wool possesses excellent high-temperature resistance, thermal insulation, and electrical insulation properties, and is widely used in aerospace, electronics, construction, and many other fields. To efficiently obtain enough quartz fiber wool to meet production needs, a specialized collection device is required.
[0003] Existing quartz fiber cotton collection devices suffer from numerous problems in practical use. Regarding the conveyor network, its structural design is flawed, causing it to easily deviate to one side during operation, making stable and continuous collection difficult and severely impacting work efficiency. In terms of transmission, the existing transmission method results in unstable conveyor network speed, leading to uneven width and thickness of the collected quartz fiber cotton. This poses significant challenges to subsequent processing, making it difficult to guarantee the quality and efficiency of processed products. Therefore, a conveyor network-type quartz fiber cotton collection device is proposed. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a conveyor mesh type quartz fiber cotton collection device, which aims to improve the problem in the prior art where the conveyor mesh structure design is unreasonable, the conveyor mesh is prone to deviating to one side during operation, making it difficult to carry out the collection work stably and continuously, and seriously affecting the work efficiency.
[0005] To achieve the above objectives, this utility model adopts the following technical solution: a conveyor mesh type quartz fiber cotton collection device, including an installation frame and a downstream processing platform. A conveyor mesh centering roller is rotatably connected to the top of the installation frame. Conveyor mesh drive rollers are rotatably connected to the top of both the left and right sides of the installation frame. A conveyor mesh is sleeved between the two conveyor mesh drive rollers and the conveyor mesh centering roller. A second conveyor mesh drive roller is rotatably connected to the top left side of the installation frame below the first conveyor mesh drive roller. A second conveyor mesh centering roller is rotatably connected to the top edge of the downstream processing platform. A second conveyor mesh is sleeved between the second conveyor mesh drive roller and the second conveyor mesh centering roller. A drive assembly is installed on the top right side of the installation frame below the first conveyor mesh drive roller. A negative pressure assembly is provided in the middle of the installation frame.
[0006] As a further description of the above technical solution:
[0007] The negative pressure assembly includes a negative pressure hood, which is fixedly connected to the top middle side of the mounting frame. A negative pressure fan port is opened on the outer wall of the negative pressure hood, and a collection hood is fixedly connected to the bottom of the negative pressure hood.
[0008] As a further description of the above technical solution:
[0009] The drive assembly includes a motor, which is fixedly connected to the top right side of the mounting frame and located below the first drive roller of the conveyor network. The output end of the motor is fixedly connected to a third gear.
[0010] As a further description of the above technical solution:
[0011] Gear 1 is fixedly connected to the outer wall of the first conveyor drive roller, and gear 2 is fixedly connected to the outer wall of the second conveyor drive roller.
[0012] As a further description of the above technical solution:
[0013] The gear one and gear three on the right are meshed, and the gear one and gear two on the left are meshed.
[0014] As a further description of the above technical solution:
[0015] The diameters of the first and second centering rollers of the conveyor network decrease from the middle to both sides.
[0016] As a further description of the above technical solution:
[0017] The collection hood is shaped like a flared mouth, narrow at the top and wide at the bottom.
[0018] This utility model has the following beneficial effects:
[0019] 1. In this utility model, by adopting a design where the centering roller of the conveyor network is thick in the middle and thin at both ends, it is possible to prevent the conveyor network from deviating to one side during movement, so that the conveyor network always stays in the middle of the conveyor roller, ensuring the stable operation of the collection work and further improving work efficiency.
[0020] 2. In this utility model, through the transmission between various gears, the conveyor network runs at a stable speed when collecting quartz fiber cotton, so that the collected quartz fiber cotton is always transported to the downstream processing table with a certain width and uniform thickness, which can provide a better foundation for downstream processing and further improve the quality and efficiency of downstream processed products.
[0021] 3. In this utility model, by adopting a funnel-mouth design for the collection cover, the quartz fiber cotton can be transported with a fixed width while being adsorbed onto the transport net, which can better meet the needs of subsequent processing.
[0022] 4. In this utility model, a negative pressure cover is used to adsorb the quartz fiber cotton onto the transport net, which not only allows the quartz fiber cotton to be transported better, but also removes the fine powder generated during the production of quartz fiber cotton, thereby improving product quality. Attached Figure Description
[0023] Figure 1 This is a perspective view of a conveyor mesh type quartz fiber cotton collection device proposed in this utility model;
[0024] Figure 2 This is a schematic diagram of the conveyor network 2 of the conveyor network type quartz fiber cotton collection device proposed in this utility model;
[0025] Figure 3 for Figure 2 Enlarged view of point A in the middle;
[0026] Figure 4 This is a schematic diagram of the gears in a conveyor mesh type quartz fiber cotton collection device proposed in this utility model;
[0027] Figure 5 This is a schematic diagram of the conveyor mesh leveling roller of a conveyor mesh type quartz fiber cotton collecting device proposed in this utility model.
[0028] Legend:
[0029] 1. Mounting frame; 2. Post-processing platform; 3. Conveyor mesh centering roller 1; 4. Conveyor mesh drive roller 1; 5. Conveyor mesh 1; 6. Gear 1; 7. Conveyor mesh drive roller 2; 8. Conveyor mesh centering roller 2; 9. Conveyor mesh 2; 10. Gear 2; 11. Motor; 12. Gear 3; 13. Negative pressure hood; 14. Negative pressure fan outlet; 15. Collection hood. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Reference Figures 1-3This utility model provides an embodiment of a conveyor-type quartz fiber cotton collection device, including a mounting frame 1 and a downstream processing platform 2. The mounting frame 1 serves as the supporting structure for the entire device, providing a mounting foundation for other components and ensuring the stability of each component during operation. The downstream processing platform 2 is used for subsequent processing of the collected quartz fiber cotton. A conveyor-type centering roller 3 is rotatably connected to the top of the mounting frame 1. The conveyor-type centering roller 3 can center the conveyor-type mesh 5, ensuring that the conveyor-type mesh 5 remains in the correct position during operation, avoiding deviation, and ensuring the stability of the quartz fiber cotton. To ensure the stability of the fiber cotton during transportation and prevent it from falling off the conveyor mesh 5, the top of both sides of the mounting frame 1 are rotatably connected to conveyor mesh drive rollers 4. The two conveyor mesh drive rollers 4 work together to provide power to the conveyor mesh 5, driving it to rotate cyclically, thus transporting the quartz fiber cotton. The conveyor mesh 5 is fitted between the two conveyor mesh drive rollers 4 and the conveyor mesh centering roller 3. The conveyor mesh 5 serves as the carrier for the quartz fiber cotton, and with the cooperation of the conveyor mesh drive rollers 4 and the conveyor mesh centering roller 3, it transports the quartz fiber cotton from the collection area to the downstream processing platform 2. In the direction, a second conveyor drive roller 7 is rotatably connected to the top left side of the mounting frame 1, below the first conveyor drive roller 4. The second conveyor drive roller 7 drives the second conveyor 9, enabling the second conveyor 9 to work in coordination with the first conveyor 5, achieving a smooth transition of the quartz fiber cotton at different conveying stages. A second conveyor centering roller 8 is rotatably connected to the top edge of the downstream processing platform 2. The second conveyor centering roller 8 centers the second conveyor 9, ensuring the positional accuracy of the second conveyor 9 when running near the downstream processing platform 2, ensuring that the quartz fiber cotton can be smoothly conveyed to the downstream processing platform 2 for processing. A second conveyor net 9 is fitted between the second drive roller 7 and the second centering roller 8 of the conveyor net. The second conveyor net 9 receives the quartz fiber cotton conveyed by the first conveyor net 5 and further conveys it to the downstream processing platform 2 to complete the entire conveying process. A drive assembly is installed on the top right side of the mounting frame 1 below the first drive roller 4 of the conveyor net. The drive assembly provides the power source for the entire conveyor net system, ensuring that the first conveyor net 5 and the second conveyor net 9 can operate continuously and stably. A negative pressure assembly is set in the middle of the mounting frame 1. The negative pressure assembly is used to generate negative pressure to adsorb the quartz fiber cotton onto the first conveyor net 5, achieving efficient collection.
[0032] Reference Figure 3The negative pressure assembly includes a negative pressure cover 13, which is fixedly connected to the top middle side of the mounting frame 1. The negative pressure cover 13 can concentrate the negative pressure, making the negative pressure action area more concentrated and improving the adsorption effect on the quartz fiber cotton. A negative pressure fan port 14 is opened on the outer wall of the negative pressure cover 13, which can be connected to a negative pressure fan to provide negative pressure suction inside the negative pressure cover 13. A collection cover 15 is fixedly connected to the bottom of the negative pressure cover 13. The collection cover 15 can expand the range of negative pressure adsorption, gather more quartz fiber cotton onto the conveyor net 5, and improve the collection efficiency.
[0033] Reference Figure 4 The drive assembly includes a motor 11, which is fixedly connected to the top right side of the mounting frame 1 and located below the conveyor drive roller 4. The motor 11 serves as a power source and can stably output power. A gear 3 12 is fixedly connected to the output end of the motor 11. The gear 3 12 can transmit the rotation of the motor 11 to other gears, thereby realizing the transmission and distribution of power.
[0034] Reference Figure 3 Gear 6 is fixedly connected to the outer wall of the conveyor drive roller 4. Gear 6 cooperates with other gears to convert the power transmitted from motor 11 through gear 3 12 into the rotation of conveyor drive roller 4, thereby driving conveyor 5 to run. Gear 20 is fixedly connected to the outer wall of conveyor drive roller 7. Gear 20 cooperates with other gears to realize the rotation of conveyor drive roller 7, thereby driving conveyor 9 to run.
[0035] Reference Figures 2-4 The meshing between right-side gear 16 and gear 312 allows the power output from motor 11 to be transmitted to right-side conveyor drive roller 14, causing it to rotate. The meshing between left-side gear 16 and gear 210 allows the rotation of right-side conveyor drive roller 14 to be transmitted to conveyor drive roller 27 via the meshing of gear 16 and gear 210, ensuring the coordinated operation of conveyor 15 and conveyor 29.
[0036] Reference Figure 5 The diameter of the centering roller 3 and the centering roller 8 of the conveyor network decreases from the middle to both sides. This causes the conveyor network 5 and the conveyor network 9 to automatically move towards the middle due to the difference in linear speed at different parts of the rollers during operation, thereby realizing the automatic centering function and further improving the stability and centering effect of the conveyor network during operation.
[0037] Reference Figures 2-4 The collecting cover 15 is shaped like a flared mouth, which is narrow at the top and wide at the bottom. The flared mouth shape allows the negative pressure to be gradually concentrated on the conveyor net 5 from a larger area, thereby improving the adsorption efficiency of the quartz fiber cotton.
[0038] Working Principle: When the production of quartz fiber cotton begins, the motor 11 on the collecting device is energized and started. After starting, the motor 11 drives the gear 12 on its output end to rotate. Since gear 12 meshes with gear 6, its rotation drives gear 6, which in turn drives the conveyor drive roller 4. Because the conveyor mesh 5 is fitted onto the outer wall of the conveyor drive roller 4 and the conveyor centering roller 3, its rotation drives the conveyor mesh 5, which in turn drives the conveyor centering roller 3 and another conveyor drive roller 4. The rotation of the other conveyor drive roller 4 drives gear 6, which, through meshing with gear 10, drives the conveyor drive roller 7, causing the conveyor drive roller 7 and the conveyor mesh 9 fitted onto its outer wall to move. Simultaneously, the negative pressure fan is turned on, creating a negative pressure zone inside the negative pressure shroud 13 through the fan port 14. When the quartz fiber cotton production equipment blows quartz fiber cotton upwards, the quartz cotton enters the collection hood 15 and is then adsorbed onto the conveyor net 5 by the negative pressure hood 13. The conveyor net 5 carries the quartz fiber cotton. When the quartz fiber cotton is transported to the conveyor net drive roller 7, it falls off the conveyor net 5 because it is outside the negative pressure range of the negative pressure hood 13. At the same time, the conveyor net 9 catches the fallen quartz fiber cotton and continues to transport it to the downstream processing platform 2 for downstream processing (packaging and warehousing, making quartz fiber cotton strips, and making quartz fiber cotton felt).
[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A conveyor mesh type quartz fiber cotton collection device, comprising a mounting frame (1) and a downstream processing platform (2), characterized in that: The top of the mounting frame (1) is rotatably connected to a conveyor mesh centering roller 1 (3). The top of the left and right sides of the mounting frame (1) are rotatably connected to conveyor mesh drive roller 1 (4). A conveyor mesh 1 (5) is sleeved between the two conveyor mesh drive roller 1 (4) and the conveyor mesh centering roller 1 (3). A conveyor mesh drive roller 2 (7) is rotatably connected to the top left side of the mounting frame (1) below the conveyor mesh drive roller 1 (4). A conveyor mesh centering roller 2 (8) is rotatably connected to the top edge of the downstream processing platform (2). A conveyor mesh 2 (9) is sleeved between the conveyor mesh drive roller 2 (7) and the conveyor mesh centering roller 2 (8). A drive assembly is installed on the top right side of the mounting frame (1) below the conveyor mesh drive roller 1 (4). A negative pressure assembly is provided in the middle of the mounting frame (1).
2. The conveyor mesh type quartz fiber cotton collection device according to claim 1, characterized in that: The negative pressure assembly includes a negative pressure cover (13), which is fixedly connected to the top middle side of the mounting bracket (1). A negative pressure fan port (14) is opened on the outer wall of the negative pressure cover (13), and a collection cover (15) is fixedly connected to the bottom of the negative pressure cover (13).
3. The conveyor mesh type quartz fiber cotton collection device according to claim 1, characterized in that: The drive assembly includes a motor (11), which is fixedly connected to the top right side of the mounting frame (1) and located below the first drive roller (4) of the conveyor network. The output end of the motor (11) is fixedly connected to a gear (12).
4. The conveyor mesh type quartz fiber cotton collection device according to claim 3, characterized in that: Gear 1 (6) is fixedly connected to the outer wall of the first conveyor drive roller (4), and gear 2 (10) is fixedly connected to the outer wall of the second conveyor drive roller (7).
5. The conveyor mesh type quartz fiber cotton collecting device according to claim 4, characterized in that: The gear 1 (6) on the right and the gear 3 (12) mesh with each other, and the gear 1 (6) on the left and the gear 2 (10) mesh with each other.
6. The conveyor mesh type quartz fiber cotton collection device according to claim 1, characterized in that: The diameter of the conveyor network centering roller 1 (3) and the conveyor network centering roller 2 (8) decreases from the middle to both sides.
7. The conveyor mesh type quartz fiber cotton collecting device according to claim 2, characterized in that: The collecting cover (15) is narrow at the top and wide at the bottom, resembling a trumpet.