Integrated plate integrated with electrical wire pipe

Abstract

The utility model discloses an integrated board integrated with an electrical wire pipe, which comprises a keel assembly, wall boards and a wire pipe assembly, the wire pipe assembly is detachably mounted in the keel assembly, the wall boards are mounted on the front side and the rear side of the outer part of the keel assembly, and filling materials are poured to form filling bodies in the wall boards; the keel assembly is of a frame structure formed by splicing a plurality of cross beams and a plurality of vertical rods. The line pipe assembly comprises a row U-shaped pipe clamp, a line pipe, a bottom box and a line pipe elbow, at least one row U-shaped pipe clamp is detachably installed between the two vertical rods, the line pipe is detachably connected to the row U-shaped pipe clamp in a clamped mode, the bottom end of the line pipe is connected with the bottom box, and the line pipe elbow used for connection is arranged at the top end of the line pipe. According to the integrated board, hidden pre-burying of various pipelines such as electric wires, network cables and water pipes can be achieved, the construction efficiency can be greatly improved, and the influence of secondary construction of the pipelines on the site can be reduced.

Description

Technical Field

[0001] This utility model relates to the field of building construction technology, specifically to an integrated sheet material for integrating electrical conduits. Background Technology

[0002] In the booming development of the modern construction industry, the limitations of traditional pipeline laying technology in building construction are becoming increasingly apparent. Currently, the laying of pipelines such as electrical wires, network cables, and water supply and drainage pipes mainly adopts three methods: on-site trenching and pre-embedding, exposed pipelines, and prefabricated hollow wall panels. These methods have many insurmountable problems in practical applications.

[0003] On-site trenching and pre-embedding is a common method for pipeline installation. This method requires trenching in concrete or brick walls, burying the pipeline, and then sealing it. This operation can damage the integrity of the building structure, weaken the load-bearing capacity of the walls or concrete components, and create safety hazards. Furthermore, the series of steps involved in trenching, pipe burial, and sealing makes the construction process cumbersome and complex, significantly extending the construction period and increasing project costs. In addition, trenching generates a large amount of construction waste and dust, which not only easily causes on-site pollution and affects the health of construction workers, but also requires additional manpower and resources for cleanup, further increasing construction costs.

[0004] Exposed wiring involves installing conduits on the exterior wall panels. While this method is relatively simple to install, the exposed conduits significantly impact the aesthetics of the building's interior and exterior, failing to meet the high demands of modern architecture for beauty and decoration. Furthermore, exposed conduits occupy interior space, a problem particularly pronounced in already limited building environments, reducing the efficiency of space utilization.

[0005] Some prefabricated buildings use precast hollow wall panels with embedded pipelines in an attempt to solve some problems of traditional methods. However, in practical applications, it has been found that this method suffers from unstable pipeline fixation. During building use, pipelines may shift due to vibration, external forces, or other factors, affecting their normal function. Difficulty in threading wires is also a major challenge for precast hollow wall panels with embedded pipelines. The complex pipeline layout and the structural characteristics of the hollow wall panels increase the difficulty of threading, raising construction time and labor costs. Furthermore, this method cannot accommodate the laying requirements of various types of pipelines. For some special specifications or functions of pipelines, effective installation is difficult, limiting its widespread application in building engineering.

[0006] As the construction industry moves towards green, industrialized, and intelligent development, higher demands are being placed on the efficiency, environmental friendliness, and space utilization of construction technologies. Existing pipeline laying methods are no longer sufficient to meet the industry's needs, necessitating an innovative technological solution that can effectively address the problems of traditional methods, improve construction quality and efficiency, and optimize building functionality and space utilization. Against this backdrop, the development of integrated electrical conduit panels has significant practical implications and application value. Utility Model Content

[0007] The purpose of this utility model is to provide an integrated sheet material for integrating electrical conduits, which solves the problems existing in traditional conduit laying methods.

[0008] To achieve the above objectives, the present invention adopts the following technical solution:

[0009] An integrated panel for integrating electrical conduits includes a keel assembly, a wall panel, a conduit assembly, and a filler. The conduit assembly is detachably installed inside the keel assembly. The wall panel is installed on both the front and rear sides of the keel assembly, and a filler material is poured into the wall panel to form a filler.

[0010] The keel assembly is a frame structure assembled from multiple crossbeams and multiple uprights;

[0011] The conduit assembly includes a row of U-shaped pipe clamps, a conduit, a base box, and a conduit elbow. At least one of the row of U-shaped pipe clamps is detachably installed between two uprights. The conduit is detachably clamped onto the row of U-shaped pipe clamps. The bottom end of the conduit is connected to the base box, and the top end of the conduit is provided with a conduit elbow for connection.

[0012] Preferably, the crossbeam and the upright are connected by angle steel.

[0013] Preferably, the U-shaped pipe clamp includes a clamping component integrally formed from multiple U-shaped grooves and two L-shaped components. The conduit is clamped in the U-shaped groove, and both ends of the clamping component are detachably installed on the upright through the L-shaped components.

[0014] Preferably, the U-shaped pipe clamp includes a fixing plate and at least one pipe clamp. The pipe clamp is a U-shaped component and can be detachably installed on the fixing plate. The conduit is fixedly installed inside the pipe clamp, and both ends of the fixing plate are detachably installed on the upright.

[0015] Preferably, an elongated hole is provided on the upright, and the two ends of the U-shaped pipe clamps are adjustablely installed at the elongated hole by fasteners.

[0016] Preferably, a bottom box groove is provided on the wall panel installed on the outside front of the keel assembly, at a position corresponding to the bottom box.

[0017] Preferably, a turning hole is provided on the wall panel installed on the outside front of the keel assembly, at a position corresponding to the bend of the conduit.

[0018] Preferably, a matching cover plate is provided at both the bottom box groove and the turning hole, and the cover plate is detachably connected to the wall panel.

[0019] In this utility model, a detachable conduit assembly can be installed inside the keel assembly. This not only allows for the laying of lines as needed during on-site construction, but also enables the conduit to be concealed within the wall without the need for trenching or wiring. This is suitable for scenarios such as prefabricated buildings, prefabricated decoration, and renovation of existing buildings, simplifying construction, standardizing construction processes, and avoiding construction waste and pollution on-site.

[0020] This panel can be used for concealed pre-embedding of various pipelines such as electrical wires, network cables, and water pipes. It features prefabrication, industrialized mass production, rapid installation, and modular splicing, which can significantly improve construction efficiency and reduce the impact of secondary pipeline construction on the site.

[0021] The U-shaped pipe clamps can be adjusted and installed on the poles, which helps operators to lay the lines reasonably according to the on-site construction conditions during the construction process, and improves the applicability of the integrated panel. Attached Figure Description

[0022] Figure 1 This is a perspective view of the overall structure of this utility model;

[0023] Figure 2 This is a cross-sectional view of the present invention;

[0024] Figure 3 The right side view of this utility model is shown.

[0025] Figure 4 This is a partially enlarged schematic diagram of part I of this utility model;

[0026] Figure 5 This is a schematic diagram of one embodiment of the U-shaped pipe clamp of this utility model;

[0027] In the diagram: 1. Keel assembly; 2. Wall panel; 3. Conduit assembly; 4. Infill; 10. Horizontal beam; 11. Vertical pole; 30. Connecting U-shaped pipe clamps; 31. Conduit; 32. Back box; 33. Conduit elbow; 300. Fixing plate; 301. Pipe clamp. Detailed Implementation

[0028] The present invention will be further described below with reference to the accompanying drawings:

[0029] like Figures 1-5The integrated panel shown includes a keel assembly 1, a wall panel 2, a conduit assembly 3, and a filler 4. The conduit assembly 3 is detachably installed inside the keel assembly 1. The wall panel 2 is installed on both the front and back of the keel assembly 1, and the filler material is poured into the wall panel 2 to form the filler 4.

[0030] The keel assembly 1 is a frame structure assembled from multiple crossbeams 10 and multiple uprights 11. The crossbeams 10 and uprights 11 are connected by angle steel. The angle steel measures 30mm*30mm*1mm, and the uprights 11 measure 75*40*0.63mm. The angle steel is connected to the crossbeams 10 using countersunk self-tapping screws. The angle steel is also connected to the uprights 11 using countersunk self-tapping screws.

[0031] The conduit assembly 3 includes a row of U-shaped pipe clamps 30, a conduit 31, a base box 32, and a conduit elbow 33. At least one row of U-shaped pipe clamps 30 is detachably installed between two uprights 11, and adjacent rows of U-shaped pipe clamps 30 are arranged in parallel at intervals. A conduit 31 is detachably clamped to the row of U-shaped pipe clamps 30, and the bottom end of the conduit 31 is connected to the base box 32, which is fixedly installed on the crossbeam. The top end of the conduit 31 is provided with a conduit elbow 33 for connecting other conduits. The base box 32 and the conduit 31 are connected by a lock nut.

[0032] The U-shaped pipe clamps 30 are detachably mounted on the uprights 11 via L-shaped fittings. Specifically, the bottom surface of the L-shaped fitting has a first connecting hole for connecting to the uprights 11, and the side surface of the L-shaped fitting has a second connecting hole for connecting to the end face of the U-shaped pipe clamps 30. The end face of the U-shaped pipe clamps 30 and the second connecting hole are connected by countersunk self-tapping screws. An elongated hole is provided on the uprights 11, and the first connecting hole is adjustablely mounted at the elongated hole using countersunk self-tapping screws.

[0033] In one embodiment, the U-shaped pipe clamp 30 includes a clamp integrally formed from multiple U-shaped grooves and two L-shaped members. The conduit 31 is clamped within the U-shaped grooves, and both ends of the clamp are detachably mounted on the upright 11 via the L-shaped members. Specifically, a first connecting hole for connecting the upright 11 is provided on the bottom surface of the L-shaped member, and a second connecting hole for connecting the end face of the clamp is provided on the side surface of the L-shaped member. The end face of the clamp is connected to the second connecting hole by a countersunk self-tapping screw. An elongated hole is provided on the upright 11, and the first connecting hole is adjustablely mounted at the elongated hole by a bolt.

[0034] In another preferred embodiment, the U-shaped pipe clamps 30 include a fixing plate 300 and at least one pipe clamp 301, wherein the pipe clamp 301 is a U-shaped component and is detachably mounted on the fixing plate 300 by screws. The conduit 31 is fixedly mounted inside the pipe clamp 301. Both ends of the fixing plate 300 are detachably mounted on the upright 11 by fasteners. Specifically, the fixing plate 300 has elongated holes to accommodate appropriate adjustments to the installation position. In this example, the base box 32 is fixed to the fixing plate 300.

[0035] A base box groove is provided on the wall panel 2 installed on the outside front of the keel assembly 1, at a position corresponding to the base box 32. A turning hole is provided on the wall panel 2 installed on the outside front of the keel assembly 1, at a position corresponding to the conduit elbow 33.

[0036] Matching cover plates are installed at both the base box groove and the turning hole, and the cover plates are detachably connected to wall panel 2. Specifically, the cover plates and wall panel 2 can be separated and connected by adhesive, intermittent point connection, or screw connection. The cover plates are used to seal the wall before the filling material is poured. After the filling material has formed into a filler body, the cover plates are removed. For walls where conduit assemblies 3 are not installed, the cover plates do not need to be removed. The filling material is magnesium slurry, which forms the base layer of the wall panel after molding.

[0037] The above embodiments are merely illustrative of the concept and implementation of this utility model, and are not intended to limit it. Under the concept of this utility model, the technical solutions without substantial changes are still within the scope of protection.

Claims

1. An integrated sheet material for integrating electrical conduits, characterized in that: The keel assembly (1), wall panel (2), conduit assembly (3) and filler (4) are included. The conduit assembly (3) is detachably installed inside the keel assembly (1). The wall panel (2) is installed on the front and back of the keel assembly (1), and filler material is poured into the wall panel (2) to form the filler (4). The keel assembly (1) is a frame structure assembled from multiple crossbeams (10) and multiple uprights (11); The conduit assembly (3) includes a row of U-shaped pipe clamps (30), a conduit (31), a base box (32), and a conduit elbow (33). At least one of the row of U-shaped pipe clamps (30) is detachably installed between two uprights (11). The conduit (31) is detachably clamped onto the row of U-shaped pipe clamps (30). The bottom end of the conduit (31) is connected to the base box (32). The top end of the conduit (31) is provided with a conduit elbow (33) for connection.

2. The integrated sheet material for integrated electrical conduit according to claim 1, characterized in that: The crossbeam (10) and the upright (11) are connected by angle steel.

3. The integrated sheet material for integrated electrical conduit according to claim 1, characterized in that: The U-shaped pipe clamp (30) includes a clamp made of multiple U-shaped grooves and two L-shaped parts. The conduit (31) is clamped in the U-shaped groove, and the two ends of the clamp are detachably installed on the pole (11) through the L-shaped parts.

4. The integrated sheet material for integrated electrical conduit according to claim 1, characterized in that: The U-shaped pipe clamp (30) includes a fixing plate (300) and at least one pipe clamp (301). The pipe clamp (301) is a U-shaped part and can be detachably installed on the fixing plate (300). The conduit (31) is fixedly installed inside the pipe clamp (301). Both ends of the fixing plate (300) can be detachably installed on the upright (11).

5. The integrated sheet material for integrated electrical conduit according to claim 3 or 4, characterized in that: An elongated hole is provided on the upright (11), and the two ends of the row of U-shaped pipe clamps (30) are adjustablely installed at the elongated hole by fasteners.

6. The integrated sheet material for integrated electrical conduit according to claim 1, characterized in that: A bottom box groove is provided on the wall panel (2) installed on the outside front of the keel assembly (1) and at a position corresponding to the bottom box (32).

7. The integrated sheet material for integrated electrical conduit according to claim 6, characterized in that: A turning hole is provided on the wall panel (2) installed on the outside front of the keel assembly (1) and at a position corresponding to the conduit elbow (33).

8. The integrated sheet material for integrated electrical conduit according to claim 7, characterized in that: A matching cover plate is provided at both the bottom box groove and the turning hole, and the cover plate is detachably connected to the wall panel (2).

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