Air outlet device of granulation equipment and granulation system
By installing air hammer mechanisms and adding heat insulation layers on the air outlet ducts, cyclone tanks, and bag filters of the granulation equipment, the problems of granulation powder blockage and accumulation were solved, improving work efficiency and safety, and reducing noise.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI DEBAO SEAL CO LTD
- Filing Date
- 2025-04-27
- Publication Date
- 2026-04-28
AI Technical Summary
The air outlet pipe connecting the granulation tower and the cyclone tank is prone to blockage, and the inner walls of the cyclone tank and the bag filter tank are prone to adhesion and accumulation of granulation powder, which is difficult to clean and affects work efficiency and production capacity.
Air hammers are installed on the air outlet duct, cyclone tank, and bag tank as striking mechanisms to dislodge the granulated powder through vibration. Layered heat insulation structures are added to the outer walls of each component to prevent overheating and reduce noise.
It effectively avoids blockage of the air outlet duct and powder adhesion to the tank wall, improves work efficiency and production capacity, and at the same time prevents scalding accidents and reduces operating noise.
Smart Images

Figure CN224167716U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of granulation equipment technology, and in particular to an air outlet device and granulation system for granulation equipment. Background Technology
[0002] In the raw powder granulation process, the granulation tower is the main granulation equipment. Its working principle is that the slurry is fed to the atomizing plate of the granulation tower by the feeder. The slurry is atomized by the rotation of the atomizing plate. The atomized slurry is dried into powder at 200°C in the granulation tower. The larger particles fall directly into the discharge port of the granulation tower.
[0003] The cyclone outlet of the granulation tower is connected in sequence to the air outlet pipe, cyclone tank, bag filter tank, and induced draft fan. The suction force of the induced draft fan draws the water and smaller particles in the slurry into the cyclone tank through the cyclone outlet of the granulation tower for two granulation processes. The granulated powder enters the storage tank through the discharge port of the cyclone tank. The remaining water and smaller particles enter the bag filter tank through the suction force of the induced draft fan for three granulation processes. The granulated powder and water are separated by the filter bags in the bag filter tank. The separated water is discharged by the suction force of the induced draft fan. The granulated powder enters the storage tank through the discharge port of the bag filter tank. All of the above processes are carried out at high temperatures.
[0004] However, during the production process, the air outlet pipe connecting the granulation tower and the cyclone tank often gets blocked, and the granulation powder often sticks and accumulates on the tank walls of the cyclone tank and the bag filter tank, which is very troublesome, time-consuming and labor-intensive to clean. Utility Model Content
[0005] The purpose of this utility model is to provide an air outlet device and granulation system for granulation equipment to solve the problems existing in the above-mentioned related technologies, effectively avoid clogging and accumulation of granulation powder, and improve work efficiency and production capacity.
[0006] To achieve the above objectives, this utility model provides the following solution:
[0007] This utility model provides an air outlet device for a granulation equipment, comprising an air outlet pipe, a cyclone tank, a bag filter tank, and an induced draft fan connected in sequence. The inlet of the air outlet pipe is connected to the cyclone outlet of the granulation tower. A first striking mechanism is provided on the air outlet pipe, which can strike the air outlet pipe to dislodge the granulation powder on the inner wall of the air outlet pipe. A second striking mechanism is provided on the cyclone tank, which can strike the cyclone tank to dislodge the granulation powder on the inner wall of the cyclone tank. A third striking mechanism is provided on the bag filter tank, which can strike the bag filter tank to dislodge the granulation powder on the inner wall of the bag filter tank.
[0008] Preferably, the first striking mechanism, the second striking mechanism, and the third striking mechanism are all pneumatic hammers.
[0009] Preferably, the outer wall of the air outlet duct is wrapped with a first heat insulation layer.
[0010] Preferably, the outer wall of the cyclone can is wrapped with a second heat insulation layer.
[0011] Preferably, the outer wall of the cloth bag can includes a third heat insulation layer.
[0012] Preferably, the first heat insulation layer, the second heat insulation layer, and the third heat insulation layer are all layered heat insulation structures; the layered heat insulation structure includes a heat insulation cotton layer and a stainless steel protective layer arranged sequentially from the inside to the outside.
[0013] This utility model also provides a granulation system, including a granulation tower and the above-mentioned granulation equipment air outlet device; the bottom of the granulation tower is provided with a discharge port, and a fourth striking mechanism is provided on the granulation tower, which can strike the granulation tower so that the granulated powder in the granulation tower enters the discharge port of the granulation tower.
[0014] Preferably, the fourth striking mechanism is an air hammer.
[0015] Preferably, the outer wall of the granulation tower is wrapped with a fourth heat insulation layer.
[0016] Preferably, the fourth heat insulation layer is a layered heat insulation structure, which includes a heat insulation cotton layer and a stainless steel protective layer arranged sequentially from the inside to the outside.
[0017] This utility model achieves the following technical advantages compared to related technologies:
[0018] The granulation equipment exhaust device provided by this utility model includes an exhaust pipe, a cyclone tank, a bag filter tank, and an induced draft fan connected in sequence. The exhaust pipe, cyclone tank, and bag filter tank are respectively equipped with a first striking mechanism, a second striking mechanism, and a third striking mechanism. In use, the inlet of the exhaust pipe is connected to the cyclone outlet of the granulation tower for granulation. During this process, the first striking mechanism strikes the exhaust pipe, causing the granulation powder on the inner wall of the exhaust pipe to fall off. The second striking mechanism strikes the cyclone tank, causing the granulation powder on the inner wall of the cyclone tank to fall off. Simultaneously, the third striking mechanism strikes the bag filter tank, causing the granulation powder on the inner wall of the bag filter tank to fall off. This effectively avoids blockage of the exhaust pipe and accumulation of granulation powder in the cyclone tank and bag filter tank, improving work efficiency and production capacity. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or related technologies, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the granulation system provided in an embodiment of the present invention.
[0021] In the diagram: 1-Air outlet duct, 101-First striking mechanism, 102-First insulation layer, 2-Cyclone tank, 201-Second striking mechanism, 202-Second insulation layer, 3-Bag tank, 301-Third striking mechanism, 302-Third insulation layer, 303-Bag, 4-Exhaust fan, 5-Granulation tower, 501-Atomizing disc, 502-Fourth striking mechanism, 503-Fourth insulation layer. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] The purpose of this invention is to provide an air outlet device and granulation system for granulation equipment to solve the problems existing in related technologies, effectively avoid clogging and accumulation of granulation powder, and improve work efficiency and production capacity.
[0024] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0025] like Figure 1 As shown, this embodiment provides an air outlet device for a granulation equipment, including an air outlet pipe 1, a cyclone tank 2, a bag filter tank 3, and an induced draft fan 4 connected in sequence. The inlet of the air outlet pipe 1 is used to connect with the cyclone outlet of the granulation tower 5. A first striking mechanism 101 is provided on the air outlet pipe 1, which can strike the air outlet pipe 1 to cause the granulation powder on the inner wall of the air outlet pipe 1 to fall off. A second striking mechanism 201 is provided on the cyclone tank 2, which can strike the cyclone tank 2 to cause the granulation powder on the inner wall of the cyclone tank 2 to fall off. A third striking mechanism 301 is provided on the bag filter tank 3, which can strike the bag filter tank 3 to cause the granulation powder on the inner wall of the bag filter tank 3 to fall off.
[0026] Furthermore, the first striking mechanism 101, the second striking mechanism 201, and the third striking mechanism 301 are all pneumatic hammers.
[0027] In this embodiment, the outer wall of the air outlet duct 1 is wrapped with a first heat insulation layer 102.
[0028] In this embodiment, the outer wall of the cyclone tank 2 is wrapped with a second heat insulation layer 202.
[0029] In this embodiment, the outer wall of the bag tank 3 includes a third heat insulation layer 302.
[0030] Furthermore, the first insulation layer 102, the second insulation layer 202, and the third insulation layer 302 are all layered insulation structures; the layered insulation structure includes an insulation cotton layer and a stainless steel protective layer arranged sequentially from the inside to the outside.
[0031] Specifically, taking the installation of a layered heat insulation structure and an air hammer on the air outlet duct 1 as an example, first, a heat insulation cotton layer is installed on the outer wall of the air outlet duct 1, then a stainless steel protective layer is installed. Then, holes are made in the heat insulation cotton layer and the stainless steel protective layer of the air outlet duct 1, and the air hammer is installed at the opening. The same method is used to install the layered heat insulation structure and air hammer on the cyclone tank 2 and the bag tank 3.
[0032] The working principle of the air outlet device of the granulation equipment provided in this embodiment is as follows:
[0033] In use, the inlet of the air outlet pipe 1 is connected to the cyclone outlet of the granulation tower 5. The slurry is fed to the atomizing disc 501 of the granulation tower 5 by the feeder. The slurry is atomized by the rotation of the atomizing disc 501. The atomized slurry is dried into powder at 200°C in the granulation tower 5. The larger particles fall directly into the discharge port of the granulation tower 5. The suction of the blower 4 causes the water and smaller particles in the slurry to enter the cyclone tank 2 through the cyclone outlet of the granulation tower 5 for two granulations. The granulated powder enters the storage tank through the discharge port of the cyclone tank 2. The remaining water and smaller particles enter the bag tank 3 through the suction of the blower 4 for three granulations. The bag 303 in the bag tank 3 separates the granulated powder and water. The separated water is discharged by the suction of the blower 4. The granulated powder enters the storage tank through the discharge port of the bag tank 3. All of the above processes are carried out at high temperature.
[0034] During the granulation process described above, when the granulating powder enters the outlet pipe 1 through the cyclone inlet of the granulation tower 5, the air hammer on the outlet pipe 1 vibrates and strikes the outlet pipe 1 at a certain frequency, causing the granulating powder on the inner wall of the outlet pipe 1 to fall off and not stick to the pipe wall. Similarly, the cyclone tank 2 and the bag tank 3 also have the granulating powder stuck to the tank wall fall off through the vibration of the corresponding air hammer. The addition of air hammers effectively avoids the blockage of the outlet pipe 1 and the accumulation of granulating powder in the cyclone tank 2 and the bag tank 3, thereby improving work efficiency and production capacity. By adding a layered heat insulation structure to the outlet pipe 1, the cyclone tank 2 and the bag tank 3, it not only has the function of heat preservation, but also prevents the outlet pipe 1, the cyclone tank 2 and the bag tank 3 from overheating, avoiding burns to the workers, and effectively reducing the noise generated by the cyclone tank 2 and the bag tank 3 during operation.
[0035] This embodiment also provides a granulation system, including a granulation tower 5 and the above-mentioned granulation equipment air outlet device; a fourth striking mechanism 502 is provided on the granulation tower 5, which is preferably an air hammer. The air hammer strikes the granulation tower 5, causing the granulated powder in the granulation tower 5 to enter the discharge port of the granulation tower 5.
[0036] In this embodiment, the outer wall of the granulation tower 5 is wrapped with a fourth heat insulation layer 503. The fourth heat insulation layer 503 is also preferably a layered heat insulation structure. The layered heat insulation structure includes a heat insulation cotton layer and a stainless steel protective layer arranged sequentially from the inside to the outside, which can play the role of heat preservation, anti-scalding and noise reduction.
[0037] In summary, the granulation equipment air outlet device and granulation system provided in this embodiment have a simple structure. During use, they solve the problem of blockage in the air outlet pipe 1, cyclone tank 2 and bag tank 3, greatly improving work efficiency and production capacity. At the same time, they solve the problem of workers being burned during operation and also have the function of noise reduction.
[0038] This utility model uses specific examples to illustrate its principles and implementation methods. The above description of the embodiments is only for the purpose of helping to understand the method and core idea of this utility model. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the idea of this utility model. In summary, the content of this specification should not be construed as a limitation of this utility model.
Claims
1. An air outlet device for a granulation equipment, comprising an air outlet duct, a cyclone tank, a bag filter tank, and an induced draft fan connected in sequence, wherein the inlet of the air outlet duct is connected to the cyclone outlet of the granulation tower; characterized in that: The air outlet duct is equipped with a first striking mechanism, which can strike the air outlet duct to dislodge the granulating powder on the inner wall of the air outlet duct; the cyclone tank is equipped with a second striking mechanism, which can strike the cyclone tank to dislodge the granulating powder on the inner wall of the cyclone tank; the bag tank is equipped with a third striking mechanism, which can strike the bag tank to dislodge the granulating powder on the inner wall of the bag tank.
2. The air outlet device of the granulation equipment according to claim 1, characterized in that: The first striking mechanism, the second striking mechanism, and the third striking mechanism are all pneumatic hammers.
3. The air outlet device of the granulation equipment according to claim 1, characterized in that: The outer wall of the air outlet duct is covered with a first heat insulation layer.
4. The air outlet device of the granulation equipment according to claim 3, characterized in that: The outer wall of the cyclone tank is wrapped with a second heat insulation layer.
5. The air outlet device of the granulation equipment according to claim 4, characterized in that: The outer wall of the cloth bag can includes a third heat insulation layer.
6. The air outlet device of the granulation equipment according to claim 5, characterized in that: The first insulation layer, the second insulation layer, and the third insulation layer are all layered insulation structures; the layered insulation structure includes an insulation cotton layer and a stainless steel protective layer arranged sequentially from the inside to the outside.
7. A granulation system, characterized in that: The granulation tower includes a granulation equipment exhaust device as described in any one of claims 1-6; the bottom of the granulation tower is provided with a discharge port, and a fourth striking mechanism is provided on the granulation tower, which can strike the granulation tower to cause the granulated powder in the granulation tower to enter the discharge port of the granulation tower.
8. The granulation system according to claim 7, characterized in that: The fourth striking mechanism is an air hammer.
9. The granulation system according to claim 7, characterized in that: The outer wall of the granulation tower is wrapped with a fourth heat insulation layer.
10. The granulation system according to claim 9, characterized in that: The fourth insulation layer is a layered insulation structure, which includes an insulation cotton layer and a stainless steel protective layer arranged sequentially from the inside to the outside.