Automatic welding machining device for inductor wiring

Abstract

The utility model provides an inductor wiring automatic welding processing device which comprises a hollow operation box, a front conveying piece, a rear conveying piece and a welding mechanism, a first groove and a second groove are symmetrically arranged on the upper surface of the hollow operation box front and back, a hollow supporting table is further arranged on the upper surface of the hollow operation box, the front conveying piece and the rear conveying piece are the same in structure, and the welding mechanism is arranged on the front conveying piece and the rear conveying piece. A first groove and a second groove are formed in the left side and the right side of the hollow operation box respectively, a front limiting piece and a rear limiting piece are symmetrically arranged on the front portion and the rear portion of the hollow operation box, a welding mechanism is arranged on the left side of the hollow operation box and comprises a welding supporting frame and a laser welding gun, and the laser welding gun is arranged on the hollow operation box through the welding supporting frame. The beneficial effects of the utility model are that the front limiting member and the rear limiting member can be adjusted according to the conditions of the electric devices to adapt to different electric devices; under the action of the front conveying piece, the rear conveying piece and the welding mechanism, the electric device can be welded, and operation is easy and convenient.

Description

Technical Field

[0001] This utility model belongs to the field of inductor wiring technology, and is particularly suitable for an automatic welding processing device for inductor wiring. Background Technology

[0002] Currently, inductors require soldering their pins to external electronic components during use. However, existing soldering equipment is large and costly, making it unsuitable for small businesses. Even with smaller equipment, manual placement of the inductor and electronic components is still necessary, which is inconvenient. Utility Model Content

[0003] The purpose of this invention is to provide an automatic welding processing device for inductor wiring, which can realize welding processing, reduce manual intervention, and is easy to operate, and is especially suitable for inductor wiring welding.

[0004] The technical solution of this utility model is: an automatic welding processing device for inductor wiring, comprising a hollow operating box, a front conveyor, a rear conveyor, and a welding mechanism. The upper surface of the hollow operating box is symmetrically provided with a first groove and a second groove. A hollow support platform is also provided on the upper surface of the hollow operating box, positioned between the first groove and the second groove.

[0005] The front and rear conveyors have identical structures and are respectively provided in a first groove and a second groove. The front conveyor includes a motor, a conveyor belt, and two conveyor rollers. The two conveyor rollers are respectively located on the left and right sides of the first groove via their corresponding shafts and bearings. The conveyor belt is fitted onto the two conveyor rollers. One of the shafts passes through the front wall of the first groove and enters the hollow operating box. The output shaft of the motor passes through the front wall of the hollow operating box and enters the hollow operating box. The two are keyed together.

[0006] The hollow operating box is symmetrically equipped with a front limiting member and a rear limiting member. The front limiting member and the rear limiting member have the same structure. The front limiting member includes a limiting plate, a left rod, a right rod, a left platform, and a right platform. The left rod and the right rod are respectively mounted on the hollow operating box via the left platform and the right platform. A position sensor is provided at the upper left end of the limiting plate, at the end of the inductor's conveying direction. The limiting plates of the front limiting member and the rear limiting member are respectively located above the conveyor belts of the front conveyor and the rear conveyor.

[0007] A welding mechanism is provided on the left side of the hollow operating box. The welding mechanism includes a welding support frame and a laser welding gun. The laser welding gun is mounted on the hollow operating box via the welding support frame. The hollow support frame has two welding grooves and multiple graduation lines. The welding grooves are located directly below the laser welding gun. Multiple air holes are provided on the bottom wall of the welding grooves. A blower is fixed inside the hollow operating box. The air outlet of the blower is connected to the main pipe. The other end of the main pipe is connected to the first pipe and the second pipe via a branch interface. The other ends of the first pipe and the second pipe are fixed to the outer bottom wall of the two welding grooves. The position sensors of the front limit component and the rear limit component are respectively located above their respective conveyor belts and are electrically connected to the central module. The central module is electrically connected to the motor of the front conveyor, the motor of the rear conveyor, the laser welding gun, and the blower.

[0008] Preferably, the motors of the front conveyor and the rear conveyor are fixed to the hollow operating box by their respective base plates.

[0009] Preferably, a first bearing is provided between the output shaft of the motor and the front wall of the hollow operating box.

[0010] Preferably, the left and right platforms are respectively provided with multiple left threaded holes and right threaded holes, and the left screw and right screw pass through the holes on the left rod and the right rod respectively, and are threaded in the left threaded holes and right threaded holes respectively.

[0011] The advantages and positive effects of this utility model are as follows: due to the adoption of the above technical solution, the front limit member and the rear limit member can be adjusted according to the condition of the electrical components to adapt to different electrical components; under the action of the front conveyor, the rear conveyor and the welding mechanism, the electrical components can be welded, and the operation is simple and convenient. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model.

[0013] Figure 2 This is a diagram of the hair dryer.

[0014] In the picture:

[0015] 1. Hollow control box; 2. First groove; 3. Second groove

[0016] 4. Hollow support platform; 5. Motor; 6. Conveyor belt

[0017] 7. Conveyor roller; 8. Limiting plate; 9. Left rod

[0018] 10. Right rod; 11. Position sensor; 12. Welded support frame

[0019] 13. Laser welding gun 14. Welding groove 15. Placement scale lines

[0020] 16. Hair dryer Detailed Implementation

[0021] like Figure 1 , 2 As shown, the technical solution of this utility model is an automatic welding processing device for inductor wiring, including a hollow operating box 1, a front conveyor, a rear conveyor, and a welding mechanism. The upper surface of the hollow operating box 1 is symmetrically provided with a first groove 2 and a second groove 3. A hollow support platform 4 is also provided on the upper surface of the hollow operating box 1, and the hollow support platform 4 is located between the first groove 2 and the second groove 3.

[0022] The front and rear conveyors have identical structures and are respectively located in the first groove 3 and the second groove 3. The front conveyor includes a motor 5, a conveyor belt 6, and two conveyor rollers 7. The two conveyor rollers 7 are respectively located on the left and right sides of the first groove 3 via their respective shafts and bearings. The conveyor belt 6 is fitted onto the two conveyor rollers 7. One of the shafts passes through the front wall of the first groove 3 and enters the hollow operating box 1. The output shaft of the motor 5 passes through the front wall of the hollow operating box 1 and enters the hollow operating box 1. The two are keyed together.

[0023] The hollow operating box 1 is symmetrically equipped with a front limiting member and a rear limiting member. The front limiting member and the rear limiting member have the same structure. The front limiting member includes a limiting plate 8, a left rod 9, a right rod 10, a left platform, and a right platform. The left rod 9 and the right rod 10 are respectively mounted on the hollow operating box 1 via the left platform and the right platform. The upper left end of the limiting plate 8 is equipped with a position sensor 11, located at the end of the inductor conveying direction. The limiting plate 8 of the front limiting member and the limiting plate 8 of the rear limiting member are respectively located above the conveyor belt 6 of the front conveyor and the conveyor belt 6 of the rear conveyor. By adjusting the positions of the front limiting member and the rear limiting member, inductors and electronic components of different lengths can be substituted.

[0024] A welding mechanism is provided on the left side of the hollow operating box 1. The welding mechanism includes a welding support frame 12 and a laser welding gun 13. The laser welding gun 13 is mounted on the hollow operating box 1 via the welding support frame 12. The inductor moves from right to left, and the welding mechanism is located at the leftmost end.

[0025] The hollow support platform 4 has two welding grooves 14 and multiple graduation lines 15. The welding grooves 14 are located directly below the laser welding gun 13. Multiple air holes are located on the bottom wall of the welding grooves 14. A blower 16 is fixed inside the hollow operating box 1. The outlet of the blower 16 is connected to a main pipe. The other end of the main pipe is connected to a first pipe and a second pipe via a branch interface. The other ends of the first pipe and the second pipe are fixed to the outer bottom wall of the two welding grooves 14. The position sensors 11 of the front and rear limit components are located above their respective conveyor belts and are electrically connected to a central module. The central module is electrically connected to the motors 5 of the front and rear conveyors, the laser welding gun 13, and the blower 16. After welding is completed, the blower lifts the welded feet located in the welding grooves, and the front and rear conveyors carry the inductors and electronic components out.

[0026] In this embodiment, the motor 5 of the front conveyor and the motor 5 of the rear conveyor are respectively fixed on the hollow operating box 1 by their respective base plates.

[0027] In this embodiment, a first bearing is provided between the output shaft of the motor 5 and the front wall of the hollow operating box 1.

[0028] In this embodiment, the left platform and the right platform are respectively provided with multiple left threaded holes and right threaded holes. The left screw and the right screw pass through the hole on the left rod 9 and the hole on the right rod 10, respectively, and are threaded in the left threaded hole and the right threaded hole, respectively.

[0029] The working process and principle of this example: In use, inductors are placed on the front conveyor and electronic components are placed on the rear conveyor in sequence. The positions of the limiting plates 8 of the front and rear limiting components are adjusted in advance so that the inductors and electronic components are conveyed along the limiting plates 8. When the position sensor 11 of the front limiting component detects that an inductor is about to pass and the position sensor 11 of the rear limiting component detects that an electronic component is about to pass, a motor stop signal is sent to the central module. The parts of the inductors and electronic components to be welded fall into the two welding grooves 14. After the set time, the central module sends a start signal to the laser welding gun 13. After the set welding time, the laser welding gun 13 automatically stops. At this time, the blower 16 starts and the two motors start, conveying the welded electronic components to the left.

[0030] The above description provides a detailed account of one embodiment of the present invention. However, this description is merely a preferred embodiment and should not be construed as limiting the scope of the present invention. All equivalent variations and improvements made within the scope of the present invention should still fall within the patent coverage of the present invention.

Claims

1. An automatic welding processing device for inductor wiring, characterized in that: The device includes a hollow operating box, a front conveyor, a rear conveyor, and a welding mechanism. The upper surface of the hollow operating box has a first groove and a second groove symmetrically arranged front and rear. A hollow support platform is also provided on the upper surface of the hollow operating box, positioned between the first groove and the second groove. The front and rear conveyors have identical structures and are respectively provided in a first groove and a second groove. The front conveyor includes a motor, a conveyor belt, and two conveyor rollers. The two conveyor rollers are respectively located on the left and right sides of the first groove via their corresponding shafts and bearings. The conveyor belt is fitted onto the two conveyor rollers. One of the shafts passes through the front wall of the first groove and enters the hollow operating box. The output shaft of the motor passes through the front wall of the hollow operating box and enters the hollow operating box. The two are keyed together. The hollow operating box is symmetrically equipped with a front limiting member and a rear limiting member. The front limiting member and the rear limiting member have the same structure. The front limiting member includes a limiting plate, a left rod, a right rod, a left platform, and a right platform. The left rod and the right rod are respectively mounted on the hollow operating box via the left platform and the right platform. A position sensor is provided at the upper left end of the limiting plate, at the end of the inductor's conveying direction. The limiting plates of the front limiting member and the rear limiting member are respectively located above the conveyor belts of the front conveyor and the rear conveyor. A welding mechanism is provided on the left side of the hollow operating box. The welding mechanism includes a welding support frame and a laser welding gun. The laser welding gun is mounted on the hollow operating box via the welding support frame. The hollow support frame has two welding grooves and multiple graduation lines. The welding grooves are located directly below the laser welding gun. Multiple air holes are provided on the bottom wall of the welding grooves. A blower is fixed inside the hollow operating box. The air outlet of the blower is connected to the main pipe. The other end of the main pipe is connected to the first pipe and the second pipe via a branch interface. The other ends of the first pipe and the second pipe are fixed to the outer bottom wall of the two welding grooves. The position sensors of the front limit component and the rear limit component are respectively located above their respective conveyor belts and are electrically connected to the central module. The central module is electrically connected to the motor of the front conveyor, the motor of the rear conveyor, the laser welding gun, and the blower.

2. The automatic welding processing device for inductor wiring according to claim 1, characterized in that: The motors of the front conveyor and the rear conveyor are respectively fixed to the hollow operating box via their respective base plates.

3. The automatic welding processing device for inductor wiring according to claim 1, characterized in that: A first bearing is provided between the output shaft of the motor and the front wall of the hollow operating box.

4. The automatic welding processing device for inductor wiring according to claim 1, characterized in that: The left and right platforms are respectively provided with multiple left threaded holes and right threaded holes. The left screw and right screw pass through the holes on the left rod and the right rod respectively, and are threaded in the left threaded holes and right threaded holes respectively.

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