Automatic equipment for efficiently removing welding scars

Abstract

The utility model provides high-efficiency automatic equipment for removing welding scars, which belongs to the technical field of mechanical engineering and comprises a bearing mechanism, a fixing plate, an open ring fixedly mounted on the outer surface of the fixing plate, a sliding block connected to the outer surface of the open ring in a sliding manner, and the bearing mechanism, comprising a fixing plate, an open ring fixedly installed on the outer surface of the fixing plate, a sliding block connected to the outer surface of the open ring in a sliding mode and a grinding assembly arranged on one side of the fixing plate and used for eliminating material craters. The driving mechanism comprises a motor installed on the outer surface of the fixing plate in a matched mode, a threaded rod fixedly installed at the output end of the motor through a coupler, an inner threaded block connected to the thread position of the threaded rod in a threaded mode, a clamping assembly used for fixing materials and an auxiliary assembly used in cooperation with the clamping assembly during operation. Through the cooperation of the bearing mechanism and the driving mechanism, the tedious operation of fixing tubular materials for multiple times is effectively avoided, the time consumption of the working procedure is reduced, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model belongs to the field of mechanical engineering technology, specifically relating to an automated equipment for efficient weld spatter removal. Background Technology

[0002] Automated welding spatter removal equipment is mainly used to automatically remove weld spatter generated during the welding process. This is a key means to improve production efficiency and product quality. During the welding process, weld spatter, also known as weld spatter or weld slag, is inevitably generated. These substances adhere to the area around the welding area. If they are not cleaned, they may not only interfere with subsequent processing steps, but also affect the appearance and quality of the final product. Removing these weld spatters through automated equipment can effectively solve these problems, ensuring smooth production and high-quality product standards.

[0003] In existing technologies, traditional weld spatter removal methods typically require first fixing the material and then manually cleaning the weld spatter. However, when dealing with small-sized tubular materials, since the weld spatter is located on the outer surface of the material, it is often necessary to re-fix the material multiple times to completely remove the weld spatter. Each adjustment and fixing process is not only time-consuming but also increases the complexity of the operation, affecting the overall production efficiency. Utility Model Content

[0004] The purpose of this invention is to provide an efficient automated equipment for removing weld spatter, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A high-efficiency automated equipment for removing weld spatter, including

[0007] The support mechanism includes a fixed plate, an open ring fixedly mounted on the outer surface of the fixed plate, a slider slidably connected to the outer surface of the open ring, and a grinding assembly disposed on one side of the fixed plate for removing weld scars from the material.

[0008] The drive mechanism includes a motor adapted to be mounted on the outer surface of the fixed plate, a threaded rod fixedly mounted on the output end of the motor via a coupling, an internal threaded block threadedly connected to the thread of the threaded rod, a clamping assembly for fixing materials, and auxiliary components used in conjunction with the clamping assembly during operation.

[0009] As a preferred embodiment of this utility model, the clamping assembly includes a plurality of first fixed posts fixedly installed on the outer surface of the open ring, a guide rod rotatably connected to the outer surface of the first fixed posts, and a roller rotatably connected to the inner surface of the guide rod, wherein the outer surface of the roller is in contact with the material.

[0010] As a preferred embodiment of this utility model, the auxiliary component includes two second fixing posts fixedly installed on the outer surface of the slider, and a locking ring fixedly installed on the other end of the second fixing posts.

[0011] In a preferred embodiment of this utility model, the outer surface of the open ring slides in contact with the inner surface of the slider, and the internal threaded block is fixedly connected to the slider.

[0012] In a preferred embodiment of this utility model, a bearing sleeve for rotation is installed at the connection between the guide rod and the first fixed column, and a bearing sleeve for rotation is installed at the connection between the roller and the guide rod.

[0013] In a preferred embodiment of this utility model, the guide rod is rotatably connected to the locking ring, and a bearing sleeve for cooperative rotation is installed at the connection between the guide rod and the locking ring.

[0014] Compared with the prior art, the beneficial effects of this utility model are: through the coordinated cooperation of the bearing mechanism and the driving mechanism, the tedious operation of fixing tubular materials multiple times is effectively avoided, the process time is reduced, and the production efficiency is improved. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the overall structure of the drive mechanism of this utility model;

[0018] Figure 3 This is a schematic diagram of the overall structure of the drive mechanism of this utility model from another perspective;

[0019] Figure 4 This is a front view schematic diagram of the drive mechanism of this utility model;

[0020] Figure 5 This is a schematic diagram of the clamping assembly of this utility model.

[0021] In the diagram: 100, bearing mechanism; 101, fixing plate; 102, open ring; 103, slider; 104, grinding assembly; 200, driving mechanism; 201, motor; 202, threaded rod; 203, internal threaded block; 204, clamping assembly; 204a, first fixing post; 204b, guide rod; 204c, roller; 205, auxiliary assembly; 205a, second fixing post; 205b, locking ring. Detailed Implementation

[0022] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0023] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0024] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0025] Example

[0026] Reference Figures 1-5 This is an embodiment of the present invention, which provides a highly efficient automated weld spatter removal device, comprising:

[0027] The support mechanism 100 includes a fixed plate 101, an open ring 102 fixedly installed on the outer surface of the fixed plate 101, a slider 103 slidably connected to the outer surface of the open ring 102, and a grinding assembly 104 disposed on one side of the fixed plate 101 for removing weld scars from materials.

[0028] The drive mechanism 200 includes a motor 201 adapted to be mounted on the outer surface of the fixed plate 101, a threaded rod 202 fixedly mounted on the output end of the motor 201 via a coupling, an internal threaded block 203 threadedly connected to the thread of the threaded rod 202, a clamping assembly 204 for fixing materials, and an auxiliary assembly 205 used in conjunction with the clamping assembly 204 during operation.

[0029] The grinding assembly 104 includes a grinding head, a worktable, and an adjuster, which are used to perform fine grinding on the fixed material to improve product quality.

[0030] Specifically, the clamping assembly 204 includes several first fixing posts 204a fixedly installed on the outer surface of the open ring 102, guide rods 204b rotatably connected to the outer surface of the first fixing posts 204a, and rollers 204c rotatably connected to the inner surface of the guide rods 204b, with the outer surface of the rollers 204c in contact with the material.

[0031] When the motor 201 starts, it drives the threaded rod 202 to rotate, which in turn causes the internal threaded block 203, which is threaded to it, to move along the axial direction of the threaded rod 202. As the internal threaded block 203 moves, the slider 103 fixed on it also moves accordingly. The movement mechanism of the slider 103 allows the guide rods 204b to move closer or further apart, thereby achieving a stable fixation of the tubular material.

[0032] Furthermore, the auxiliary component 205 includes two second fixing posts 205a fixedly mounted on the outer surface of the slider 103, and a locking ring 205b fixedly mounted on the other end of the second fixing posts 205a.

[0033] Furthermore, the outer surface of the open ring 102 slides in contact with the inner surface of the slider 103, and the internal thread block 203 is fixedly connected to the slider 103.

[0034] Preferably, a bearing sleeve for rotation is installed at the connection between the guide rod 204b and the first fixed post 204a, and a bearing sleeve for rotation is installed at the connection between the roller 204c and the guide rod 204b.

[0035] It should be noted that the guide rod 204b is rotatably connected to the locking ring 205b, and a bearing sleeve for rotation is installed at the connection between the guide rod 204b and the locking ring 205b.

[0036] In use, the tubular material to be processed is placed in the clamping assembly 204, and the motor 201 is started. The motor 201 drives the threaded rod 202 to rotate. The rotational motion of the threaded rod 202 is converted into the linear motion of the internal threaded block 203. The internal threaded block 203 is fixedly connected to the slider 103. The slider 103 slides on the open ring 102 as the internal threaded block 203 moves. The sliding of the slider 103 further pushes the guide rods 204b closer or further apart, thereby adjusting the clamping force of the clamping assembly 204 on the material. The guide rods 204b can rotate flexibly through the first fixed post 204a and the bearing sleeve, and change position under the push of the slider 103. When the slider 103 slides along the open ring 102, the distance between the guide rods 204b changes, thereby realizing the dynamic clamping of tubular materials of different sizes. The free rotation of the roller 204c helps to completely remove weld spatter when the material rotates.

[0037] In summary, the coordinated operation of the bearing mechanism 100 and the driving mechanism 200 effectively avoids the tedious operation of fixing tubular materials multiple times, reduces process time, and improves production efficiency.

[0038] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0039] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0040] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0041] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A high-efficiency automated equipment for removing weld spatter, characterized in that: include, The support mechanism (100) includes a fixed plate (101), an open ring (102) fixedly installed on the outer surface of the fixed plate (101), a slider (103) slidably connected to the outer surface of the open ring (102), and a grinding assembly (104) disposed on one side of the fixed plate (101) for removing weld scars from materials. The drive mechanism (200) includes a motor (201) adapted to be installed on the outer surface of the fixed plate (101), a threaded rod (202) fixedly installed on the output end of the motor (201) via a coupling, an internal threaded block (203) threadedly connected to the thread of the threaded rod (202), a clamping assembly (204) for fixing materials, and an auxiliary assembly (205) used in conjunction with the operation of the clamping assembly (204).

2. The automated equipment for efficient weld spatter removal according to claim 1, characterized in that: The clamping assembly (204) includes a plurality of first fixed posts (204a) fixedly installed on the outer surface of the open ring (102), a guide rod (204b) rotatably connected to the outer surface of the first fixed posts (204a), and a roller (204c) rotatably connected to the inner surface of the guide rod (204b), the outer surface of the roller (204c) being in contact with the material.

3. The automated equipment for efficient weld spatter removal according to claim 2, characterized in that: The auxiliary component (205) includes two second fixing posts (205a) fixedly mounted on the outer surface of the slider (103), and a locking ring (205b) fixedly mounted on the other end of the second fixing posts (205a).

4. The automated equipment for efficient weld spatter removal according to claim 3, characterized in that: The outer surface of the open ring (102) slides in contact with the inner surface of the slider (103), and the internal thread block (203) is fixedly connected to the slider (103).

5. The automated equipment for efficient weld spatter removal according to claim 4, characterized in that: A bearing sleeve for rotation is installed at the connection between the guide rod (204b) and the first fixed column (204a), and a bearing sleeve for rotation is installed at the connection between the roller (204c) and the guide rod (204b).

6. The automated equipment for efficient weld spatter removal according to claim 5, characterized in that: The guide rod (204b) is rotatably connected to the locking ring (205b), and a bearing sleeve for rotation is installed at the connection between the guide rod (204b) and the locking ring (205b).

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