Overturning device for processing hollow glass for ultra-low energy consumption building

By designing a highly adaptable insulated glass flipping device, and utilizing a combination structure of rollers, base, and limiting plate, the problem that existing devices cannot adapt to glass of different sizes has been solved, and efficient continuous flipping has been achieved.

CN224171996UActive Publication Date: 2026-04-28CHUZHOU LANTIAN SPECIAL GLASS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHUZHOU LANTIAN SPECIAL GLASS CO LTD
Filing Date
2025-05-31
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Existing insulated glass processing and flipping devices cannot be adaptively adjusted according to glass size, resulting in low flipping efficiency and inability to achieve continuous operation.

Method used

A flipping device for processing ultra-low energy consumption insulated glass for buildings was designed. Through the combination structure of rotating rollers, base, concave frame and limiting plate in the support frame, adaptive flipping of glass of different sizes is achieved by using the spacing adjustment and limit adjustment mechanism, and continuous flipping is achieved by the rotation drive mechanism.

Benefits of technology

It enables flexible and adaptable flipping of insulating glass units of different sizes, improves flipping efficiency, avoids waiting time, and realizes continuous flipping operations for insulating glass units.

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Abstract

The utility model discloses an ultra-low energy consumption turnover device for processing hollow glass for buildings, which relates to the technical field of glass processing, and comprises a support frame, the inner side of the support frame is rotatably connected with a rotating roller which is driven by a rotating driving mechanism to rotate, and the outer wall of the rotating roller is symmetrically and fixedly provided with bases which are annularly distributed at equal intervals; according to the hollow glass overturning device, the two sets of concave frames on the base are driven by the distance adjusting mechanism to move in the opposite direction or the opposite direction, the two sets of limiting plates on the inner sides of the concave frames are driven by the limiting adjusting mechanism to move in the opposite direction or the opposite direction, and therefore the two sets of concave frames on the base can adapt to hollow glass of different sizes to conduct overturning operation. The hollow glass overturning device is simple in structure and high in practicability, the bases are annularly distributed on the periphery of the rotating roller at equal intervals, continuous overturning operation of the hollow glass can be achieved by driving the rotating roller to rotate through the rotating driving mechanism, the next set of hollow glass can be continuously overturned before the last set of hollow glass is overturned, unnecessary waiting time is avoided, and the overturning efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of glass processing technology, and in particular to a flipping device for processing ultra-low energy consumption building insulating glass. Background Technology

[0002] Ultra-low energy buildings typically refer to buildings that significantly reduce energy consumption, especially for heating and cooling, during their design and operation. Insulating glass consists of two or more panes of glass separated by a spacer to create a dry gas space, which effectively reduces heat conduction and improves insulation performance. It is an important building material for ultra-low energy buildings. However, the production and processing of insulating glass for ultra-low energy buildings usually requires a corresponding flipping device to drive its flipping and displacement.

[0003] For example, utility model patent application number 202220600465.0 discloses a stable flipping device for processing insulating glass, including four support legs. The upper ends of the four support legs are fixedly connected to a top frame. A first motor is fixedly installed at the center of the front end face of the top frame. A threaded screw is rotatably installed on the inner side of the top frame. Two sliding rods are fixedly connected to the inner side of the top frame. A movable seat is sleeved on the body of the threaded screw and the two sliding rods.

[0004] Based on existing technology, most existing insulated glass processing flipping devices have a simple structure, making it difficult to adapt the flipping mechanism to the size of the insulated glass. This makes it inconvenient to flip insulated glass of different sizes, resulting in low practicality. Furthermore, it requires waiting for the previous set of insulated glass to be completely flipped before grabbing the next set for flipping, which cannot achieve continuous flipping operations, leading to low flipping efficiency. Therefore, this utility model proposes an ultra-low energy consumption insulated glass processing flipping device for buildings to solve the problems existing in the prior art. Utility Model Content

[0005] To address the aforementioned problems, the purpose of this utility model is to propose a flipping device for processing ultra-low energy consumption insulated glass for buildings. This solves the problem that existing insulated glass processing flipping devices are not convenient for adapting the flipping mechanism to the size of the insulated glass, thus making it inconvenient to flip insulated glass of different sizes and unable to achieve continuous flipping operations, resulting in low flipping efficiency.

[0006] To achieve the purpose of this utility model, the utility model is implemented through the following technical solution: a flipping device for processing ultra-low energy consumption building insulating glass, including a support frame, a rotating roller driven to rotate by a rotation drive mechanism is rotatably connected to the inner side of the support frame, a base distributed in an annular pattern is symmetrically fixed on the outer wall of the rotating roller, a concave frame driven to move by a spacing adjustment mechanism is symmetrically provided on the side of the base away from the rotating roller, a limiting plate driven to move by a limiting adjustment mechanism is symmetrically provided on the inner side of the concave frame, a limiting roller is equidistantly provided on the limiting plate, and a pushing buffer plate is fixed to the middle position of the side of the base away from the rotating roller by a cylinder.

[0007] A further improvement is that the pusher buffer plate includes a base plate fixedly connected to the cylinder and a top plate located on the side of the base plate away from the base, and support springs are symmetrically fixed between the base plate and the top plate.

[0008] A further improvement is that: a limiting rod is symmetrically fixed on the side of the pusher buffer plate near the cylinder, and a limiting tube is slidably sleeved on the side of the limiting rod away from the pusher buffer plate, and the side of the limiting tube away from the pusher buffer plate is fixedly connected to the base.

[0009] A further improvement is that the limiting adjustment mechanism includes a first lead screw threaded through the side wall of the concave frame and a slide rod that slides through the side wall of the concave frame and is fixedly connected to the limiting plate. The end of the first lead screw near the limiting plate is rotatably connected to the limiting plate, and the end of the first lead screw away from the limiting plate is fixed with a handle.

[0010] A further improvement is that the rotary drive mechanism includes a first motor fixed to the inside of the support frame and a rotating shaft fixed to both ends of the rotating roller. The rotating shaft on the side away from the first motor is rotatably connected to the side wall of the support frame through a bearing. The rotating shaft on the side closer to the first motor passes through the side wall of the support frame through a bearing and is fixed with a driven sprocket. The output end of the first motor passes through the side wall of the support frame through a bearing and is fixed with a driving sprocket. A chain is sleeved on both the driving sprocket and the driven sprocket.

[0011] A further improvement is that the spacing adjustment mechanism includes a second lead screw rotatably connected to both sides inside the base and driven to rotate by a second motor, and a threaded plate threaded onto the second lead screw. The threaded plate slides through the side of the concave frame to the outside of the base and is fixedly connected to the concave frame.

[0012] A further improvement is that a first rubber buffer pad is fixed to the inner wall of the concave frame, and a second rubber buffer pad is fixed to the side of the pusher buffer plate away from the base.

[0013] The beneficial effects of this utility model are as follows: This utility model includes a support frame, which drives two sets of concave frames on the base to move in opposite directions or towards each other through a spacing adjustment mechanism, and drives two sets of limiting plates on the inner side of the concave frames to move in opposite directions or towards each other through a limit adjustment mechanism. This allows the two sets of concave frames on the base to adapt to different sizes of insulating glass for flipping operations, making it highly practical. Furthermore, since the base is distributed in a ring at equal intervals around the rotating roller, the rotating roller can be driven to rotate through a rotation drive mechanism to achieve continuous flipping operations of insulating glass. The next set of insulating glass can be flipped before the previous set of insulating glass is finished, avoiding unnecessary waiting time and improving flipping efficiency. Attached Figure Description

[0014] Figure 1 This is a front view of the present invention;

[0015] Figure 2 This is a front sectional view of the present invention;

[0016] Figure 3 This is a side sectional view of the present invention;

[0017] Figure 4 This is a front sectional view of the base of this utility model;

[0018] Figure 5 This is a side sectional view of the base of this utility model;

[0019] Figure 6 This is a schematic diagram of the three-dimensional structure of the rotating roller of this utility model.

[0020] The components include: 1. Support frame; 2. Rotary roller; 3. Base; 4. Concave frame; 5. Limiting plate; 6. Limiting roller; 7. Cylinder; 8. Pushing buffer plate; 9. Limiting rod; 10. Limiting tube; 11. First lead screw; 12. Slide rod; 13. Turning handle; 14. First motor; 15. Rotating shaft; 16. Driven sprocket; 17. Driving sprocket; 18. Chain; 19. Second motor; 20. Second lead screw; 21. Threaded plate; 22. First rubber buffer pad; 23. Second rubber buffer pad; 801. Base plate; 802. Top plate; 803. Support spring. Detailed Implementation

[0021] To deepen the understanding of this utility model, the following detailed description will be provided in conjunction with embodiments. These embodiments are only used to explain this utility model and do not constitute a limitation on the scope of protection of this utility model.

[0022] according to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6As shown, this embodiment provides a flipping device for processing ultra-low energy consumption insulated glass for buildings, including a support frame 1 fixed to the ground by bolts. The support frame 1 has a concave design and is located between two sets of insulated glass conveyor belts. A rotating roller 2 is rotatably connected to the inner side of the support frame 1, and the rotating roller 2 is driven by a rotation drive mechanism to rotate clockwise or counterclockwise. A base 3 is fixed to the outer wall of the rotating roller 2 by symmetrically distributed support plates. The base 3 has four sets of concave frames 4 arranged in a ring at equal intervals around the outer perimeter. On the side of the base 3 away from the rotating roller 2, there are two sets of concave frames 4 arranged symmetrically front and back. The two sets of concave frames 4 are driven by a spacing adjustment mechanism inside the base 3 to move towards or in opposite directions. Two sets of limiting plates 5 are symmetrically arranged on the inner side of the concave frames 4, and the two sets of limiting plates 5 are driven by a limiting adjustment mechanism to move towards or in opposite directions. The limiting plate 5 has through slots at equal intervals, and the limiting rollers 6 are rotatably connected in the through slots, so that the insulating glass can slide between the two sets of limiting plates 5. The two sets of concave frames 4 on the base 3 are driven to move towards each other or in opposite directions by the spacing adjustment mechanism, and the two sets of limiting plates 5 on the inner side of the concave frame 4 are driven to move towards each other or in opposite directions by the limiting adjustment mechanism, so that the two sets of concave frames 4 on the base 3 can adapt to insulating glass of different sizes for flipping operation. The middle position of the base 3 away from the rotating roller 2 has a groove, and a cylinder 7 is fixed in the groove by bolts. The output end of the cylinder 7 is fixed with a pusher buffer plate 8 by bolts, which can play a moving buffer role for the insulating glass that slides into the concave frame 4. At the same time, the insulating glass can be pushed out from the inner side of the concave frame 4 by a certain distance under the action of the cylinder 7.

[0023] The pusher buffer plate 8 includes a base plate 801 and a top plate 802. The base plate 801 is fixedly connected to the output end of the cylinder 7 by bolts. The top plate 802 is located on the side of the base plate 801 away from the base 3. Support springs 803 are symmetrically fixed between the base plate 801 and the top plate 802. The support springs 803 enable the top plate 802 to provide a certain buffer for the insulating glass that slides into the concave frame 4.

[0024] Two sets of symmetrically distributed limiting rods 9 are fixed on one side wall of the base 3 of the pusher buffer plate 8. A limiting tube 10 is slidably sleeved on the side of the limiting rod 9 away from the pusher buffer plate 8. The side of the limiting tube 10 away from the pusher buffer plate 8 passes through and is fixed inside the base 3. Through the cooperation of the limiting rod 9 and the limiting tube 10, the pusher buffer plate 8 is limited, making it more stable during displacement.

[0025] The limit adjustment mechanism includes a first lead screw 11 and a slide rod 12. The first lead screw 11 has two sets and is threaded through the two side walls of the concave frame 4 respectively. The slide rod 12 is symmetrically distributed on both sides of the first lead screw 11 and slides through the side walls of the concave frame 4. The end of the slide rod 12 located inside the concave frame 4 is fixedly connected to the limit plate 5. The end of the first lead screw 11 located inside the concave frame 4 is rotatably connected to the limit plate 5 through a bearing. The end of the first lead screw 11 located outside the concave frame 4 is fixed with a handle 13 by screws. By rotating the handle 13, the first lead screw 11 is driven to rotate and move. During the rotation and displacement of the first lead screw 11, the limit plate 5 is driven to move synchronously.

[0026] The rotary drive mechanism includes a first motor 14 and a rotating shaft 15. The first motor 14 is fixed to the bottom inner side of the support frame 1 by bolts. The rotating shaft 15 has two sets and is fixed to both ends of the rotating roller 2 respectively. The rotating shaft 15 on the side away from the first motor 14 is rotatably connected to the side wall of the support frame 1 through a bearing, while the rotating shaft 15 on the side closer to the first motor 14 passes through the side wall of the support frame 1 through a bearing and is fixed with a driven sprocket 16. The output end of the first motor 14 passes through the side wall of the support frame 1 through a bearing and is fixed with a driving sprocket 17. The driving sprocket 17 and the driven sprocket 16 are connected by a chain 18 and are driven by the chain 18. The first motor 14 drives the driving sprocket 17 to rotate, and the driving sprocket 17 then drives the driven sprocket 16 to rotate through the chain 18. The driven sprocket 16 then drives the rotating roller 2 to rotate through the rotating shaft 15.

[0027] The spacing adjustment mechanism includes a second motor 19, a second lead screw 20, and a threaded plate 21. The second motor 19 has two sets and is fixed to the outer walls of the front and rear sides of the base 3 by bolts. The second lead screw 20 is rotatably connected to the inner sides of the base 3 by bearings. The two sets of second lead screws 20 are driven to rotate by the two sets of second motors 19 respectively. The threaded plate 21 is threaded on the second lead screw 20. The side of the threaded plate 21 near the concave frame 4 slides through to the outside of the base 3 and is fixedly connected to the outer wall of the concave frame 4 by bolts. The two sets of second motors 19 drive the two sets of second lead screws 20 to rotate, so that the threaded plate 21 threaded on the second lead screw 20 drives the concave frame 4 to move synchronously.

[0028] A first rubber buffer pad 22 is fixed to the inner wall of the concave frame 4, and a second rubber buffer pad 23 is fixed to the side of the pusher buffer plate 8 away from the base 3, which plays a certain buffering role for the insulating glass and avoids hard contact that could damage the insulating glass.

[0029] When it is necessary to flip the insulating glass panels during the processing of ultra-low energy consumption building insulating glass, the flipping device for processing ultra-low energy consumption building insulating glass is first fixedly placed between the two sets of conveyor belts that transport the insulating glass panels, and the height of the insulating glass panels on the conveyor belts is adapted to the height of the concave frame 4 in its horizontal state (so that the insulating glass panels are transported to the inside of the concave frame 4). Taking the insulating glass panels being transported from left to right as an example, the two sets of concave frames 4 on the base 3 are first driven to move towards each other or in opposite directions using the spacing adjustment mechanism, and the movement is adjusted according to the width of the insulating glass panels to be flipped. Adjust the two sets of concave frames 4 to appropriate positions (so that the insulating glass panel can be conveyed between the two sets of concave frames 4). Then, use the limit adjustment mechanism to drive the two sets of limit plates 5 on the inner side of the concave frames 4 to move towards or in opposite directions. Adjust the two sets of limit plates 5 to appropriate positions according to the thickness of the insulating glass panel to be flipped (so that the insulating glass panel can be conveyed between the two sets of limit plates 5). Then, use the rotary drive mechanism to drive the rotating roller 2 to rotate clockwise until the concave frames 4 on both sides of the rotating roller 2 are horizontally positioned. At the same time, start the conveyor belts on both sides of the device to allow the insulating glass panel to move between the two sets of limit plates 5. Conveying from left to right, the insulating glass panels on the left conveyor belt are transported to the inner sides of the two sets of concave frames 4 on the left. When two-thirds of the insulating glass panel is inside the concave frame 4, the rotary drive mechanism drives the roller 2 to rotate 90 degrees clockwise, causing the left side of the concave frame 4 to tilt upwards until it is in a vertical position, so that the insulating glass panel slides completely into the concave frame 4. At this time, the insulating glass panel on the left conveyor belt continues to enter the inner side of the leftmost concave frame 4. Then, the rotary drive mechanism drives the roller 2 to continue rotating 90 degrees clockwise, causing the upper concave frame 4 to tilt upwards until it is in a vertical position. Rotate to a horizontal position and align it with the right-side conveyor belt. At this point, the insulating glass panel is in a flipped state. Then, start cylinder 7 to drive the pusher buffer plate 8 to push the insulating glass panel out of the concave frame 4 a certain distance until the flipped insulating glass panel contacts the upper surface of the right-side conveyor belt. At this point, the right-side conveyor belt will continue to convey the insulating glass panel on it to the right until it is completely detached from the inside of the concave frame 4, thus completing the entire flipping operation. Repeat the above steps, using the rotary drive mechanism to drive the rotating roller 2 to rotate continuously clockwise, thus completing the continuous flipping operation of the insulating glass panel.

[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A flipping device for processing ultra-low energy consumption insulated glass for buildings, comprising a support frame (1), characterized in that: The inner side of the support frame (1) is rotatably connected to a rotating roller (2) driven by a rotation drive mechanism. The outer wall of the rotating roller (2) is symmetrically fixed with a base (3) distributed in a ring at equal intervals. The side of the base (3) away from the rotating roller (2) is symmetrically provided with a concave frame (4) driven by a spacing adjustment mechanism. The inner side of the concave frame (4) is symmetrically provided with a limiting plate (5) driven by a limiting adjustment mechanism. The limiting plate (5) is provided with limiting rollers (6) at equal intervals. The middle position of the side of the base (3) away from the rotating roller (2) is fixed with a pusher buffer plate (8) by a cylinder (7).

2. The flipping device for processing ultra-low energy consumption building insulating glass according to claim 1, characterized in that: The pusher buffer plate (8) includes a base plate (801) fixedly connected to the cylinder (7) and a top plate (802) located on the side of the base plate (801) away from the base (3). Support springs (803) are symmetrically fixed between the base plate (801) and the top plate (802).

3. The flipping device for processing ultra-low energy consumption insulated glass for buildings according to claim 1, characterized in that: The pusher buffer plate (8) is symmetrically fixed with a limit rod (9) on the side near the cylinder (7). The limit rod (9) is slidably fitted with a limit tube (10) on the side away from the pusher buffer plate (8). The side of the limit tube (10) away from the pusher buffer plate (8) is fixedly connected to the base (3).

4. The flipping device for processing ultra-low energy consumption building insulating glass according to claim 1, characterized in that: The limiting adjustment mechanism includes a first lead screw (11) threaded through the side wall of the concave frame (4) and a slide rod (12) slidably through the side wall of the concave frame (4) and fixedly connected to the limiting plate (5). The end of the first lead screw (11) close to the limiting plate (5) is rotatably connected to the limiting plate (5), and the end of the first lead screw (11) away from the limiting plate (5) is fixed with a throttle (13).

5. The flipping device for processing ultra-low energy consumption insulated glass for buildings according to claim 1, characterized in that: The rotary drive mechanism includes a first motor (14) fixed inside the support frame (1) and a rotating shaft (15) fixed at both ends of the rotating roller (2). The rotating shaft (15) on the side away from the first motor (14) is rotatably connected to the side wall of the support frame (1) through a bearing. The rotating shaft (15) on the side close to the first motor (14) passes through the side wall of the support frame (1) through a bearing and is fixed with a driven sprocket (16). The output end of the first motor (14) passes through the side wall of the support frame (1) through a bearing and is fixed with a driving sprocket (17). A chain (18) is sleeved on both the driving sprocket (17) and the driven sprocket (16).

6. The flipping device for processing ultra-low energy consumption building insulating glass according to claim 1, characterized in that: The spacing adjustment mechanism includes a second lead screw (20) rotatably connected to both sides inside the base (3) and driven to rotate by a second motor (19), and a threaded plate (21) threaded onto the second lead screw (20). The threaded plate (21) slides through the side of the concave frame (4) to the outside of the base (3) and is fixedly connected to the concave frame (4).

7. The flipping device for processing ultra-low energy consumption building insulating glass according to claim 1, characterized in that: The inner wall of the concave frame (4) is fixed with a first rubber buffer pad (22), and the side of the pusher buffer plate (8) away from the base (3) is fixed with a second rubber buffer pad (23).

Citation Information

Patent Citations

  • Stable turnover equipment for hollow glass processing

    CN217229439U