Steam heat exchange assembly special for corn straw

Abstract

The utility model discloses a special steam heat exchange component for corn straws, which comprises a combustion chamber and a heat exchange tower fixed at the upper end of the combustion chamber, the middle part of the combustion chamber is fixedly connected with a combustion frame, through grooves are formed in the middle part of the combustion frame at equal intervals, a movable drawer for collecting dust is arranged below the through grooves, and the movable drawer is fixedly connected with the combustion frame. The heat exchange pipe assembly is arranged in the heat exchange tower, the upper end of the heat exchange pipe frame is fixedly connected with a treatment box, a suction fan is installed on the top of the treatment box, and an activated carbon filtering and purifying net is installed in the middle of the treatment box in an inserted mode. According to the steam heat exchange assembly special for the corn straw, dust generated in the combustion process falls into the movable drawer through the through groove to be collected and cleaned, through arrangement of the heat exchange pipe assembly, the contact area of high-temperature steam and cooling is increased, a better heat exchange effect is achieved, and through combination with arrangement of an activated carbon filtering and purifying net, the heat exchange efficiency is improved. Flue gas after heat exchange can be conveniently filtered and purified, and pollution to the environment is reduced.

Description

Technical Field

[0001] This utility model relates to the technical field of steam heat exchange for corn stalks, specifically to a steam heat exchange component for corn stalks. Background Technology

[0002] Corn stalks refer to the stems, leaves, and other parts remaining after the corn crop is harvested. Corn stalks have many uses and are an important production resource for industrial and agricultural production. Moreover, corn stalks can be used as fuel to heat water or other media. In the heating process, steam heat exchange components are required for heat exchange.

[0003] As disclosed in CN219473611U, a by-product steam heat exchange device includes a shell, which comprises a tank. Graphite blocks are disposed on the inner side of the tank, and a feed inlet is located at the top of the tank. A heat exchange mechanism is disposed on the inner side of the tank, including a water inlet fixedly connected to the surface of the tank. A water flow channel is provided on the inner side of the tank. Material holes are opened on the inner side of the graphite blocks, and water flow holes are opened on the inner side of the tank. This invention allows water to enter through the water inlet. Material enters through the feed inlet, generating high temperatures, and then flows downwards, heating the external water in the opposite direction. Simultaneously, the water cools the material, achieving a heat exchange effect. It also produces by-product steam, preventing heat loss from the steam and ensuring good heat exchange efficiency. The by-product steam allows for the recovery of waste heat, thereby reducing energy consumption in material processing.

[0004] However, existing technologies have drawbacks, such as the inconvenience of fully burning corn stalks, the inconvenience of collecting and cleaning up the dust generated during combustion, and the direct discharge of flue gas after combustion heat exchange into the outside environment, causing significant pollution. For example, the comparative patents listed above have this problem.

[0005] To address these issues, we have developed a steam heat exchange component specifically designed for corn stalks. Utility Model Content

[0006] The purpose of this utility model is to provide a special steam heat exchange component for corn stalks, so as to solve the problems mentioned in the background art, such as the inconvenience of fully burning corn stalks, the inconvenience of collecting and cleaning the dust generated during the combustion process, and the direct discharge of flue gas after combustion heat exchange, which causes significant environmental pollution.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a steam heat exchange component for corn stalks, comprising a combustion chamber and a heat exchange tower fixed at the upper end of the combustion chamber;

[0008] Also includes:

[0009] A combustion frame is fixedly connected to the middle of the combustion chamber, and through slots are equally spaced in the middle of the combustion frame. A movable drawer for dust collection is provided below the through slots, and the movable drawer is inserted into the bottom of the combustion chamber and forms a detachable structure at the bottom of the combustion chamber.

[0010] A heat exchange tube assembly is installed in a heat exchange tower, and the heat exchange tube assembly consists of a heat exchange tube frame fixed in the middle of the heat exchange tower, an inclined tube fixed at the lower end of the heat exchange tube frame, and a collection hopper fixed at the lower end of the inclined tube.

[0011] The upper end of the heat exchange tube rack is fixedly connected to a processing box, and a suction fan is installed on the top of the processing box. An activated carbon filter is inserted and installed in the middle of the processing box.

[0012] As a preferred technical solution of this utility model, through holes are provided on both the front and rear sides of the lower end of the combustion chamber, and movable baffles are hinged to both the front and rear sides of the right end of the combustion chamber, and the movable baffles are flipped and attached to the right end of the movable drawer.

[0013] The above technical solution is adopted, with through holes on both the front and rear sides of the lower end of the combustion chamber, and movable baffles hinged to both the front and rear sides of the right end of the combustion chamber. After the movable baffles are flipped, they fit against the right end of the movable drawer, which facilitates the limiting of the movable drawer and the combustion chamber. The movable drawer can collect the dust generated during the combustion process.

[0014] As a preferred embodiment of this utility model, the right end of the movable drawer is fixedly connected to a handle, and the movable drawer and the movable baffle are fixed together by a fixing bolt that passes through the right end of the movable baffle.

[0015] The above technical solution uses a handle fixedly connected to the right end of the movable drawer, and the movable drawer is fixed to the movable baffle by a fixing bolt that passes through the right end of the movable baffle, which facilitates the positioning of the movable baffle.

[0016] As a preferred embodiment of this utility model, the inclined tube is fixed at the bottom of the heat exchange tower, and a water inlet valve is provided at the upper right end of the heat exchange tower, and a drain valve is provided at the lower right end of the heat exchange tower. The collection hopper extends into the inner side of the upper end of the combustion chamber.

[0017] Using the above technical solution, the inclined tube is fixed to the bottom of the heat exchange tower, and a water inlet valve is provided at the upper right end of the heat exchange tower, and a drain valve is provided at the lower right end of the heat exchange tower. The collection hopper extends into the inner side of the upper end of the combustion chamber, which can absorb the steam and flue gas during the combustion process.

[0018] As a preferred technical solution of this utility model, limiting components are provided on both the front and rear sides of the right end of the activated carbon filter purification mesh, and the activated carbon filter purification mesh forms a disassembly structure in the processing box through the limiting components.

[0019] By adopting the above technical solution, limiting components are provided on both the front and rear sides of the right end of the activated carbon filter, and the activated carbon filter forms a disassembly structure in the processing box through the limiting components, which facilitates the disassembly and cleaning of the activated carbon filter and prevents the activated carbon filter from becoming clogged during long-term use.

[0020] As a preferred technical solution of this utility model, the limiting component comprises a fixing rod fixed on the front and rear sides of the upper right end of the processing box, a fixing pressure plate sleeved on the outer surface of the fixing rod, a fixing cap for pressing and limiting, and a protrusion fixed on the front and rear sides of the lower right end of the processing box.

[0021] The above technical solution uses a limiting component consisting of a fixing rod fixed to the front and rear sides of the upper right end of the treatment box, a fixing pressure plate sleeved on the outer surface of the fixing rod, a fixing cap for pressing and limiting, and a protrusion fixed to the front and rear sides of the lower right end of the treatment box. The limiting component facilitates the positioning of the activated carbon filter and the treatment box.

[0022] As a preferred embodiment of this utility model, the fixing plates are respectively engaged on the front and rear sides of the right end of the activated carbon filter purification screen, and the lower end of the fixing plates is inserted with a protrusion.

[0023] Using the above technical solution, the fixed pressure plates are respectively engaged with the front and rear sides of the right end of the activated carbon filter purification screen, and the lower end of the fixed pressure plate is inserted with a protrusion, which can press and fix the activated carbon filter purification screen.

[0024] As a preferred embodiment of this utility model, a fixing cap is fitted to the upper end of the fixing plate, and the fixing cap is threaded onto the outer surface of the fixing rod.

[0025] Using the above technical solution, a fixing cap is attached to the upper end of the fixing plate, and the fixing cap is threaded to the outer surface of the fixing rod, which facilitates fixing the fixing plate.

[0026] Compared with the prior art, the beneficial effects of this utility model are as follows: the special steam heat exchange component for corn stalks allows external air to flow into the combustion chamber through the through holes, thereby making the combustion of corn stalks more complete. The dust generated during combustion falls into the movable drawer through the through groove for collection and cleaning. The heat exchange tube assembly increases the contact area between high-temperature steam and cooling, achieving a better heat exchange effect. Furthermore, the combination of activated carbon filter and purification screen facilitates the filtration and purification of the flue gas after heat exchange, reducing environmental pollution.

[0027] 1. It is equipped with a combustion chamber, a through hole, and a movable drawer. The through hole allows air to circulate inside the combustion chamber, which makes the straw in the combustion chamber burn more completely. In addition, the movable drawer makes it easy to collect and clean the dust generated during the combustion process.

[0028] 2. It is equipped with a heat exchange tube assembly, which includes a heat exchange tube rack, inclined tubes and a collection hopper. The high-temperature flue gas is transported to the heat exchange tube rack through the collection hopper and inclined tubes, and fully contacts the cold water in the heat exchange tower to achieve a good heat exchange effect.

[0029] 3. Equipped with an activated carbon filter and a limiting component, the activated carbon filter can filter and purify the flue gas after heat exchange before it is discharged, reducing pollution to the environment. The limiting component also makes it easy to disassemble and clean the activated carbon filter. Attached Figure Description

[0030] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0031] Figure 2 This is a schematic diagram of the disassembled structure of the movable drawer and combustion chamber of this utility model;

[0032] Figure 3 This is a bottom view of the combustion chamber, inclined tube, and collection hopper of this utility model.

[0033] Figure 4 This is a frontal sectional view of the present invention.

[0034] Figure 5 This is a schematic diagram of the overall structure of the heat exchange tube assembly and processing box of this utility model;

[0035] Figure 6 This utility model Figure 5 Enlarged structural diagram at point A in the middle;

[0036] Figure 7 This is a schematic diagram of the overall structure of the activated carbon filter purification screen and treatment box in disassembled state.

[0037] In the diagram: 1. Combustion chamber; 2. Combustion rack; 3. Through slot; 4. Through hole; 5. Movable drawer; 6. Handle; 7. Movable baffle; 8. Fixing bolt; 9. Heat exchange tower; 10. Heat exchange tube rack; 11. Inclined tube; 12. Collection hopper; 13. Processing box; 14. Suction fan; 15. Activated carbon filter purification screen; 16. Fixing rod; 17. Fixing pressure plate; 18. Fixing cap; 19. Protrusion. Detailed Implementation

[0038] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0039] Please see Figures 1-7 .

[0040] To address the problems of incomplete combustion of corn stalks, difficulty in collecting and cleaning dust generated during combustion, and significant environmental pollution caused by the direct discharge of flue gas after combustion heat exchange in existing technologies, this solution employs a dedicated steam heat exchange component for corn stalks. This component includes a combustion chamber 1 and a heat exchange tower 9 fixed to the upper part of the combustion chamber 1. A combustion frame 2 is fixedly connected to the middle of the combustion chamber 1, and the combustion frame 2 has equally spaced through slots 3 in its middle. Below the through slots 3 is a device for... The dust collection drawer 5 is inserted into the bottom of the combustion chamber 1 and forms a detachable structure at the bottom of the combustion chamber 1. The heat exchange tube assembly is set in the heat exchange tower 9. The heat exchange tube assembly consists of a heat exchange tube frame 10 fixed in the middle of the heat exchange tower 9, an inclined tube 11 fixed at the lower end of the heat exchange tube frame 10, and a collection hopper 12 fixed at the lower end of the inclined tube 11. A processing box 13 is fixedly connected to the upper end of the heat exchange tube frame 10. A suction fan 14 is installed on the top of the processing box 13. An activated carbon filter purification screen 15 is inserted into the middle of the processing box 13.

[0041] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, a combustion rack 2 is fixedly connected to the middle of the combustion chamber 1, and a through groove 3 is provided in the combustion rack 2. First, the corn stalks to be burned are placed on the combustion rack 2 and then ignited. Corn stalks to be burned are continuously added to the combustion rack 2. Through holes 4 are provided on both the left and right sides of the combustion chamber 1. The air flow in the combustion chamber 1 is accelerated through the through holes 4, so that the air can fully contact with oxygen during the combustion process, achieving a more complete combustion effect. The dust generated during the combustion process falls into the movable drawer 5 through the through groove 3 for collection. After the combustion is over, the limit on the movable baffle 7 can be released by rotating the fixing bolt 8. Then, the movable baffle 7 is flipped over. The movable baffle 7 rotates at the lower end of the combustion chamber 1 and disengages from the front of the movable drawer 5, thereby releasing the limit on the movable drawer 5. Then, the handle 6 is pulled to the right to move the movable drawer 5 out from the bottom of the combustion chamber 1, so as to facilitate the cleaning of the dust collected in the movable drawer 5.

[0042] A heat exchange tower 9 is fixedly connected to the upper end of the combustion chamber 1. The heat exchange tower 9 adds an appropriate amount of water through the water inlet valve at the upper end, so that the heat exchange tube rack 10 is submerged in water. Then, the flue gas generated during the process rises through the collection hopper 12 and the inclined tube 11 into the heat exchange tube rack 10 and fully contacts the cold water in the heat exchange tower 9, heating the cold water to achieve the heat exchange effect. The hot water after heat exchange can be discharged through the drain valve at the lower end of the heat exchange tower 9 for use. A treatment box 13 is fixedly connected to the upper end of the heat exchange tube rack 10. A suction fan 14 is installed at the upper end of the treatment box 13. The suction fan 14 can extract the low-temperature flue gas after heat exchange to prevent the flue gas from escaping. An activated carbon filter 15 is inserted and installed in the treatment box 13. The activated carbon filter 15 can filter and purify the flue gas, reducing the pollution to the environment after discharge.

[0043] In addition, when it is necessary to disassemble, clean, and replace the activated carbon filter 15, such as Figure 6 and Figure 7 As shown, the limiting component comprises a fixed rod 16 fixed to the front and rear sides of the upper right end of the processing box 13, a fixed pressure plate 17 sleeved on the outer surface of the fixed rod 16, a fixed cap 18 for pressing and limiting, and protrusions 19 fixed to the front and rear sides of the lower right end of the processing box 13. By rotating the fixed cap 18 threadedly connected to the outer surface of the fixed rod 16, the fixed cap 18 disengages from the fixed pressure plate 17, thereby releasing the limitation on the fixed pressure plate 17. Then, the fixed pressure plate 17 is pulled to the right, and the fixed pressure plate 17 slides between the fixed rod 16 and the fixed rod 16. The fixed pressure plate 17 is then disengaged from the right end of the protrusion 19 and the activated carbon filter 15. The fixed pressure plate 17 is then rotated, causing it to rotate relative to the fixed rod 16. This allows the fixed pressure plate 17 to move away from the right end of the activated carbon filter 15, thereby releasing the restriction and interference on the activated carbon filter 15. The activated carbon filter 15 can then be pulled out of the processing box 13, facilitating its disassembly, cleaning, and replacement, and preventing clogging during long-term use.

[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A steam heat exchange assembly for corn stalks, comprising a combustion chamber (1) and a heat exchange tower (9) fixed at the upper end of the combustion chamber (1); Its features are, Also includes: The combustion chamber (1) is fixedly connected to the middle of the combustion rack (2), and the middle of the combustion rack (2) is provided with through slots (3) at equal intervals. A movable drawer (5) for dust collection is provided below the through slots (3), and the movable drawer (5) is inserted into the bottom of the combustion chamber (1) and forms a disassembly structure at the bottom of the combustion chamber (1). The heat exchange tube assembly is installed in the heat exchange tower (9) and consists of a heat exchange tube frame (10) fixed in the middle of the heat exchange tower (9), an inclined tube (11) fixed at the lower end of the heat exchange tube frame (10) and a collection hopper (12) fixed at the lower end of the inclined tube (11). The upper end of the heat exchange tube rack (10) is fixedly connected to the processing box (13), and the top of the processing box (13) is equipped with a suction fan (14), and the middle of the processing box (13) is connected to an activated carbon filter purification screen (15).

2. The steam heat exchanger assembly for corn stalks according to claim 1, characterized in that: The combustion chamber (1) has through holes (4) on both the front and rear sides at the lower end, and movable baffles (7) are hinged to both the front and rear sides at the right end of the combustion chamber (1), and the movable baffles (7) are attached to the right end of the movable drawer (5) after being flipped.

3. The steam heat exchanger assembly for corn stalks according to claim 1, characterized in that: The right end of the movable drawer (5) is fixedly connected to a handle (6), and the movable drawer (5) and the movable baffle (7) are fixed by a fixing bolt (8) that passes through the right end of the movable baffle (7).

4. The steam heat exchanger assembly for corn stalks according to claim 1, characterized in that: The inclined tube (11) is fixed at the bottom of the heat exchange tower (9), and a water inlet valve is provided at the upper right end of the heat exchange tower (9), and a drain valve is provided at the lower right end of the heat exchange tower (9). The collection hopper (12) extends into the inner side of the upper end of the combustion chamber (1).

5. The steam heat exchanger assembly for corn stalks according to claim 1, characterized in that: Limiting components are provided on both the front and rear sides of the right end of the activated carbon filter purification mesh (15), and the activated carbon filter purification mesh (15) forms a disassembly structure in the processing box (13) through the limiting components.

6. The steam heat exchanger assembly for corn stalks according to claim 1, characterized in that: The limiting assembly consists of a fixing rod (16) fixed on the front and rear sides of the upper right end of the processing box (13), a fixing pressure plate (17) sleeved on the outer surface of the fixing rod (16), a fixing cap (18) for pressing and limiting, and a protrusion (19) fixed on the front and rear sides of the lower right end of the processing box (13).

7. The steam heat exchanger assembly for corn stalks according to claim 6, characterized in that: The fixed pressure plate (17) is respectively engaged on the front and rear sides of the right end of the activated carbon filter purification net (15), and the lower end of the fixed pressure plate (17) is inserted with a protrusion (19).

8. The steam heat exchanger assembly for corn stalks according to claim 7, characterized in that: A fixing cap (18) is attached to the upper end of the fixing plate (17), and the fixing cap (18) is threaded to the outer surface of the fixing rod (16).

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