Color sorter
By incorporating a moving plate and a squeezing chamber into the color sorter, and utilizing the cooperation of a cam and a piston rod, the problem of overlapping fruits and vegetables is solved, enabling stable flattening of fruits and vegetables and improving the sorting efficiency and accuracy of the color sorter.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NINGBO BAOSHENG AGRICULTURAL DEVELOPMENT CO LTD
- Filing Date
- 2025-05-29
- Publication Date
- 2026-05-01
AI Technical Summary
In existing color sorting machines, fruits and vegetables tend to overlap during the free fall process, leading to mis-sorting and requiring subsequent re-sorting, resulting in low efficiency.
By setting up a moving plate and a squeezing bladder, and using the cooperation of a cam and a piston rod, the posture of fruits and vegetables can be adjusted during the conveying process to avoid overlap. Combined with the sliding cooperation of the arc-shaped groove and the slide, the fruits and vegetables are ensured to be stably and evenly laid out.
It effectively avoids fruit and vegetable overlap, improves the sorting efficiency of the color sorter, and ensures the accuracy and stability of the color sorting results.
Smart Images

Figure CN224181430U_ABST
Abstract
Description
A color sorter Technical Field
[0001] This utility model relates to the field of color sorter technology, and specifically to a color sorter. Background Technology
[0002] A color sorter is a device that automatically separates discolored particles from granular materials based on differences in their optical properties using photoelectric detection technology. Color sorters are commonly used in the sorting of fruits and vegetables. By tilting the fruits and vegetables from the collection frame, color sorting imaging captures the color of the fruits and vegetables during their descent. Then, with the help of external driving components, external force is applied directly or indirectly to the fruits and vegetables to achieve sorting.
[0003] Existing color sorters still have certain shortcomings in actual use. When fruits and vegetables are poured and fall freely, they may overlap, which can easily lead to missorting during subsequent sorting. This requires re-sorting and results in low efficiency. In view of this, we propose a new color sorter. Summary of the Invention
[0004] Technical problems to be solved
[0005] To address the aforementioned shortcomings of existing technologies, this utility model provides a color sorter that effectively solves certain defects in the actual use of existing color sorters. When fruits and vegetables are poured and fall freely, the fruit and vegetable pieces overlap, which can easily lead to mis-sorting during subsequent sorting by the color sorter, requiring re-sorting and resulting in low efficiency.
[0006] Technical solution
[0007] To achieve the above objectives, this utility model provides the following technical solution:
[0008] This utility model provides a color sorter, including a mounting frame, a color sorting mechanism fixedly mounted on one side of the mounting frame, a rotating shaft provided on the mounting frame, a conveyor belt for conveying fruits and vegetables to be sorted being sleeved on the rotating shaft, and cams fixedly connected to both ends of one of the rotating shafts.
[0009] Additionally, a movable plate is movably connected to the upper side of the mounting bracket, and connecting blocks are fixedly connected to both ends of the movable plate, with vertical grooves provided on the connecting blocks;
[0010] In addition, a piston tube is fixedly connected to the mounting bracket, and a piston rod is movably connected inside the piston tube. The end of the piston rod extends through the piston tube to the outside and slides into the vertical groove.
[0011] Furthermore, it also includes sliding grooves on both sides of the mounting frame, with multiple arc-shaped grooves fixedly installed inside the sliding grooves; arc-shaped blocks are fixedly installed on the outer walls of both ends of the movable plate, the arc-shaped blocks slide in engagement with the arc-shaped grooves, and the connecting blocks slide in engagement with the sliding grooves.
[0012] Furthermore, it also includes a bladder fixedly installed on the side of the mounting frame, with a lap plate fixedly installed on one outer wall of the bladder; the outer wall of the cam slides in fit with the outer wall of the lap plate, and when the shaft rotates, the outer wall of the cam contacts and squeezes the bladder with the outer wall of the lap plate, and the interior of the bladder is kept in communication with the interior of the piston tube through a connecting pipe.
[0013] Furthermore, it also includes a compression bladder adhered to the lower outer wall of the moving plate, the compression bladder being connected to the output end of an external air pump via a hose.
[0014] Furthermore, it also includes a fixed frame that is movably connected to the lower side of the mounting bracket, with an overlapping shaft rotatably connected to the fixed frame, and the fixed frame is kept connected to the output end of the external hydraulic cylinder.
[0015] Furthermore, multiple grooves are provided on the outer wall of the conveyor belt.
[0016] Beneficial effects
[0017] The technical solution provided by this utility model, compared with the known public technology, has the following advantages:
[0018] Beneficial effects:
[0019] This invention, through the use of a movable plate and a compression bladder bonded to its lower side, can effectively adjust the posture of fruits and vegetables during the conveying process, thus avoiding repeated obstruction between fruits and vegetables in the subsequent color sorting process, which would affect the color sorting results. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 is a schematic diagram of the overall structure of the color sorter of this utility model;
[0022] Figure 2 is a schematic diagram of the overall exploded structure of the color sorter of this utility model;
[0023] Figure 3 is a schematic diagram of the explosive structure of the conveyor belt and moving plate of this utility model;
[0024] Figure 4 is a schematic diagram of the exploded structure of the movable plate of this utility model.
[0025] The labels in the diagram represent:
[0026] 100. Mounting bracket; 101. Slide groove; 102. Arc groove; 110. Color sorting mechanism; 120. Bag body;
[0027] 200. Conveyor belt; 201. Groove; 210. Shaft; 220. Cam;
[0028] 300. Moving plate; 310. Connecting block; 311. Vertical groove; 320. Hoses; 330. Compression bladder; 340. Piston tube; 341. Piston rod; 342. Connecting pipe;
[0029] 400, Fixed frame; 410, Overlapping shaft. Detailed Implementation
[0030] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0031] The present invention will be further described below with reference to the embodiments.
[0032] Example: Referring to Figures 1-4, a color sorter includes a mounting frame 100. A color sorting mechanism 110 is fixedly mounted on one side of the mounting frame 100. A rotating shaft 210 is provided on the mounting frame 100, and a conveyor belt 200 for conveying fruits and vegetables to be sorted is sleeved on the rotating shaft 210. Specifically, in this application, through the provided rotating shaft 210 and the conveyor belt 200 sleeved on the rotating shaft 210, the conveyor belt 200 can convey the fruits and vegetables to be sorted. The aforementioned color sorting mechanism 110 is prior art and is used to sort fruits and vegetables that fall from the end of the conveyor belt 200. The so-called color sorting mechanism 110 includes detecting the color of fruits and vegetables and then using pneumatic means to act on the fruits and vegetables for sorting.
[0033] In the aforementioned color sorting process, to ensure stable sorting of fruits and vegetables, this application involves flattening the fruits and vegetables on the conveyor belt 200. This ensures that the fruits and vegetables conveyed on the conveyor belt 200 remain in a single layer, thereby preventing overlap during subsequent color sorting and avoiding suboptimal sorting results. Specifically, in this application, one of the rotating shafts 210 has cams 220 fixedly connected to both ends, and a piston tube 340 fixedly connected to the mounting bracket 100. The piston tube 340 has a movable... The device includes a piston rod 341, the end of which extends through the piston tube 340 to the outside and slides into the vertical groove 311. It also includes a bladder 120 fixedly mounted on the side of the mounting bracket 100. An overlapping plate is fixedly mounted on one outer wall of the bladder 120. The outer wall of the cam 220 slides into the outer wall of the overlapping plate. When the rotating shaft 210 rotates, the outer wall of the cam 220 contacts the outer wall of the overlapping plate and squeezes the bladder 120. The interior of the bladder 120 is connected to the interior of the piston tube 340 through the connecting tube 342.
[0034] Specifically, in the actual color sorting process, when fruits and vegetables are placed on the conveyor belt 200, the corresponding rotating shaft 210 is in a rotating state, and the cam 220 fixedly connected to the end of the rotating shaft 210 will also rotate synchronously. When the cam 220 rotates, the bladder 120 located on one side of the mounting frame 100 will also be squeezed. When the bladder 120 is squeezed, the gas inside it will enter the piston tube 340, thereby driving the piston rod 341, which is movably connected to the piston tube 340, to move intermittently, thereby causing the moving plate 300 to move back and forth in a direction perpendicular to the conveyor belt 200.
[0035] Furthermore, it also includes a squeezing bladder 330 adhered to the lower outer wall of the moving plate 300. The squeezing bladder 330 is connected to the output end of an external air pump via a hose 320. When the moving plate 300 reciprocates in the horizontal direction, the corresponding squeezing bladder 330 will contact the outer wall of the fruits and vegetables, ensuring that the fruits and vegetables are stably transported by the conveyor belt 200 without accumulation, thus ensuring the accuracy of subsequent color sorting results.
[0036] Furthermore, this application also includes a movable plate 300 movably connected to the upper side of the mounting bracket 100, with connecting blocks 310 fixedly connected to both ends of the movable plate 300, and vertical grooves 311 formed on the connecting blocks 310; it also includes sliding grooves 101 formed on both sides of the mounting bracket 100, with multiple arc-shaped grooves 102 fixedly arranged inside the sliding grooves 101; arc-shaped blocks are fixedly installed on the outer walls of both ends of the movable plate 300, the arc-shaped blocks slide in engagement with the arc-shaped grooves 102, and the connecting blocks 310 slide in engagement with the sliding grooves 101. When gas enters the piston tube 340, it causes the piston rod 341 to shift. It should be noted that in this application, when the moving plate 300 moves horizontally, the arc-shaped block fixedly installed at the end of the moving plate 300 slides in the arc-shaped groove 102. Combined with the sliding cooperation between the two, the moving plate 300 not only moves back and forth in the horizontal direction, but also vibrates synchronously in the vertical direction. Through this vibration, the fruits and vegetables on the conveyor belt 200 can be squeezed, thereby ensuring that the fruits and vegetables present a stable, flat layer structure and are stably transported by the conveyor belt 200, avoiding the instability of color sorting results caused by the obstruction between different fruits and vegetables during the color sorting process.
[0037] Furthermore, in this application, the outer wall of the conveyor belt 200 is provided with a plurality of grooves 201, which are arranged in a linear structure in order to guide the fruits and vegetables during the conveying process and ensure their stable transmission.
[0038] Furthermore, to prevent green leaves and other structures adhering to the fruits and vegetables during transportation from affecting subsequent color sorting results, this application also includes a fixed frame 400 movably connected to the lower side of the mounting frame 100. An overlapping shaft 410 is rotatably connected to the fixed frame 400, and the fixed frame 400 remains connected to the output end of an external hydraulic cylinder. By controlling the external hydraulic cylinder, the overlapping shaft 410 can be intermittently driven to contact the outer wall of the conveyor belt 200, thereby causing the conveyor belt 200 to vibrate. This ensures the stability of fruit and vegetable condition adjustment and also cleans away impurities such as green leaves left on the surface of the conveyor belt 200 during transportation.
[0039] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of this utility model.
Claims
1. A color sorter, characterized in that, include: Mounting frame (100), a color sorting mechanism (110) is fixedly mounted on one side of the mounting frame (100), a rotating shaft (210) is provided on the mounting frame (100), a conveyor belt (200) for conveying the fruits and vegetables to be sorted is sleeved on the rotating shaft (210), and a cam (220) is fixedly connected to both ends of one of the rotating shafts (210); and a movable plate (300) is movably connected to the upper side of the mounting frame (100), and a connecting block (310) is fixedly connected to both ends of the movable plate (300), and a vertical groove (311) is provided on the connecting block (310); and a piston tube (340) is fixedly connected to the mounting frame (100), and a piston rod (341) is movably connected inside the piston tube (340), and the end of the piston rod (341) extends through the piston tube (340) to the outside and slides in cooperation with the vertical groove (311).
2. A color sorter according to claim 1, characterized in that, It also includes slides (101) opened on both sides of the mounting bracket (100), and multiple arc grooves (102) are fixedly installed inside the slides (101); arc blocks are fixedly installed on the outer walls of both ends of the movable plate (300), the arc blocks slide with the arc grooves (102), and the connecting block (310) slides with the slides (101).
3. A color sorter according to claim 2, characterized in that, It also includes a bladder (120) fixedly installed on the side of the mounting bracket (100), and an overlapping plate is fixedly installed on one side of the outer wall of the bladder (120); the outer wall of the cam (220) slides in cooperation with the outer wall of the overlapping plate; when the shaft (210) rotates, the outer wall of the cam (220) contacts the outer wall of the overlapping plate and squeezes the bladder (120); the interior of the bladder (120) is connected to the interior of the piston tube (340) through the connecting pipe (342).
4. A color sorter according to claim 3, characterized in that, It also includes a compression bladder (330) bonded to the lower outer wall of the movable plate (300), the compression bladder (330) being connected to the output end of an external air pump via a hose (320).
5. A color sorter according to claim 4, characterized in that, It also includes a fixed frame (400) that is movably connected to the lower side of the mounting bracket (100), and an overlapping shaft (410) is rotatably connected to the fixed frame (400). The fixed frame (400) is connected to the output end of an external hydraulic cylinder.
6. A color sorter according to claim 5, characterized in that, Multiple grooves (201) are provided on the outer wall of the conveyor belt (200).