Single-head double-Y automatic soldering robot
By designing a moving component in a single-head, double-Y automated soldering robot, a motor-driven collection frame is used to collect falling impurities, solving the problem of tin oxide falling and affecting product quality, and improving the product processing qualification rate.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN ANT AUTOMATION EQUIP CO LTD
- Filing Date
- 2025-05-09
- Publication Date
- 2026-05-01
AI Technical Summary
During use, existing single-head double-Y automatic soldering robots cause tin oxide to accumulate into small flakes or granules that fall off, resulting in impurities on the product surface and affecting the product processing qualification rate.
An active component was designed, including a support plate, an electric push rod, a fixed plate, a motor, a connecting shaft, and a collection frame. The motor drives the connecting shaft to move the collection frame, collecting fallen impurities and preventing them from drifting away.
It effectively collects fallen impurities, improves the product processing qualification rate, and prevents impurities from affecting product quality.
Smart Images

Figure CN224182252U_ABST
Abstract
Description
Single-head double-Y automatic soldering robot Technical Field
[0001] This utility model relates to the field of soldering robot technology, and in particular to a single-head double-Y automatic soldering robot. Background Technology
[0002] The single-head double-Y automatic soldering robot is an automated soldering equipment used in fields such as electronics manufacturing. It belongs to a type of automatic soldering robot. "Single-head" means that the equipment has only one soldering head, and "double-Y" means that the working platform or motion structure of the equipment has the ability to move in two Y-axis directions.
[0003] In actual use, existing single-head double-Y automatic soldering robots can cause small flakes or granules of tin oxide to accumulate when it reaches a certain level. These oxides can fall off the solder head due to vibrations or collisions generated by the equipment during operation, resulting in contamination of the product surface and affecting the product's pass rate. Therefore, it is necessary to provide a single-head double-Y automatic soldering robot that can automatically collect the falling impurities into a collection frame during the movement of the soldering gun, preventing impurities from falling and affecting the product's pass rate. Summary of the Invention
[0004] The purpose of this invention is to provide a single-head double-Y automatic soldering robot to solve the problem mentioned in the background art: when tin oxide accumulates to a certain extent during actual use, it forms small flakes or granules. These oxides are affected by vibration or collision generated by the equipment during operation, causing impurities to fall off the solder head, which in turn leads to impurities on the product surface and affects the product processing qualification rate.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0006] This utility model is a single-head, double-Y automatic soldering robot, comprising:
[0007] The main body of the single-head double-Y automatic soldering machine includes a movable frame and a soldering gun located at the bottom of the movable frame;
[0008] The movable component, located on one side of the movable frame, includes a support plate, an electric push rod, a fixed plate, a motor, a connecting shaft, a connecting plate, and a collection frame. The support plate is fixed to the outer surface of one side of the movable frame, the electric push rod is fixed to the lower surface of the support plate, the fixed plate is fixed to the bottom of the output end of the electric push rod, the motor is fixed to the lower surface of the fixed plate, the connecting shaft is fixed to the bottom of the output end of the motor, the connecting plate is sleeved on the outside of the connecting shaft, and the collection frame is attached to the outer surface of the other side of the connecting plate.
[0009] Furthermore, a limiting post is fixed inside the other side of the connecting plate, and a connecting frame is sleeved on the outer surface of the limiting post. The outer surface of the other side of the connecting frame is fixed to the outer surface of the collecting frame.
[0010] Furthermore, a connecting block is fixed on the other side of the upper surface of the connecting plate, and a threaded rod is threadedly connected to the connecting block and the connecting frame. A guide block is fixed on the upper surface of the threaded rod.
[0011] Furthermore, it also includes an installation assembly located outside the connecting shaft. The installation assembly includes a limiting tube, a limiting plate, a connecting post, a mounting plate, and a connecting rod. The limiting tube is fixed to the outer surface of the connecting shaft, the limiting plate is attached to the lower surface of the connecting shaft, the connecting plate is clamped between the limiting tube and the limiting plate, the connecting post is fixed to the upper surface of the limiting plate, and the connecting post extends through and connects to the interior of the connecting plate and the limiting tube. The mounting plate is located on the upper surface of the connecting plate, and the connecting rod is fixed to the outer surface of the mounting plate, and the connecting rod extends through and connects to the interior of the connecting post.
[0012] Furthermore, a limiting rod is inserted inside the connecting rod, a support block is fixed on the upper surface of the limiting rod, and a fixing block is fixed on the outer surface of the connecting plate.
[0013] Furthermore, the fixing block and the support block are internally threaded with threaded posts, and a guide plate is fixed on the upper surface of the threaded posts.
[0014] Compared with existing technologies, the advantages of this utility model are:
[0015] I. This utility model, through its movable components, allows for the following process: When processing a product, it is first placed on a workbench. The movable frame moves the solder gun to the desired position. After processing a product at one station, when the solder gun reaches a certain height and needs to be moved to the next station, an electric push rod pushes a fixed plate downwards, moving the fixed plate to the required height. The motor drives the connecting shaft to rotate, and the connecting plate moves the collection frame to the bottom of the solder gun. During the movement of the solder gun, due to gravity, any falling impurities are collected inside the collection frame. This design automatically collects falling impurities inside the collection frame, preventing impurities from falling and affecting the product's pass rate.
[0016] II. Based on the first beneficial effect, when the connecting plate needs to be fixed in the required position with the help of the installation components, first, the connecting plate is placed on the outside of the connecting shaft, then the connecting post is passed through the inside of the connecting plate and the limiting tube, then the connecting rod is passed through the connecting post, and then the limiting rod is aligned with the connecting rod. A downward pressing force is applied to the support block so that the support block and the surface of the connecting rod are in contact. Then, a rotational force is applied to the guide plate so that the threaded post rotates into the inside of the fixing block. This solution can stably fix the connecting plate in the required position. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 is a three-dimensional schematic diagram of this utility model;
[0019] Figure 2 is a structural diagram of the mobile frame of this utility model;
[0020] Figure 3 is a structural diagram of the movable component of this utility model;
[0021] Figure 4 is a cross-sectional view of the active component of this utility model.
[0022] The attached diagram lists the components represented by each number as follows:
[0023] 1. Main body of single-head double-Y automatic soldering machine; 11. Moving frame; 12. Solder gun;
[0024] 21. Support plate; 22. Electric push rod; 23. Fixing plate; 24. Motor; 25. Connecting shaft; 26. Connecting plate; 27. Collection frame; 28. Limiting post; 29. Connecting frame; 291. Connecting block; 292. Threaded rod; 293. Guide block;
[0025] 31. Limiting tube; 32. Limiting plate; 33. Connecting column; 34. Mounting plate; 35. Connecting rod; 36. Support block; 37. Limiting rod; 38. Fixing block; 39. Threaded column; 39. Guide plate. Detailed Implementation
[0026] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0027] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0028] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.
[0029] Please refer to Figures 1-4. This embodiment is a single-head, double-Y automated soldering robot, including:
[0030] The main body 1 of the single-head double-Y automatic soldering machine includes a movable frame 11 and a soldering gun 12 located at the bottom of the movable frame 11;
[0031] The movable frame 11 serves as a support and moving carrier for the solder gun 12, enabling it to move the solder gun 12 to different workstations for soldering operations. The solder gun 12 is used to perform soldering operations on products.
[0032] The movable component is located on one side of the movable frame 11. The movable component includes a support plate 21, an electric push rod 22, a fixed plate 23, a motor 24, a connecting shaft 25, a connecting plate 26, and a collection frame 27. The support plate 21 is fixed to the outer surface of one side of the movable frame 11, the electric push rod 22 is fixed to the lower surface of the support plate 21, the fixed plate 23 is fixed to the bottom of the output end of the electric push rod 22, the motor 24 is fixed to the lower surface of the fixed plate 23, the connecting shaft 25 is fixed to the bottom end of the output end of the motor 24, the connecting plate 26 is sleeved on the outside of the connecting shaft 25, and the collection frame 27 is attached to the outer surface of the other side of the connecting plate 26.
[0033] The support plate 21 is used to support and install the movable frame 11, and then to support and install the electric push rod 22. The electric push rod 22 is used to push the fixed plate 23 to move up and down. The fixed plate 23 is used to support and install the motor 24. The motor 24 is used to drive the connecting shaft 25 to rotate, which in turn drives the connecting plate 26 and the collection frame 27 to rotate. The collection frame 27 is used to collect impurities that fall during the soldering process, so as to prevent impurities from falling and affecting the product processing qualification rate.
[0034] A limiting post 28 is fixed inside the other side of the connecting plate 26. A connecting frame 29 is sleeved on the outer surface of the limiting post 28. The other outer surface of the connecting frame 29 is fixed to the outer surface of the collecting frame 27.
[0035] The limiting post 28 is used to connect with the connecting frame 29, thereby fixing the collection frame 27 to the other side of the connecting plate 26;
[0036] A connecting block 291 is fixed on the other side of the upper surface of the connecting plate 26. A threaded rod 292 is threadedly connected to the connecting block 291 and the connecting frame 29. A guide block 293 is fixed on the upper surface of the threaded rod 292.
[0037] The connecting block 291 is used for the threaded rod 292 to move inside it. The threaded rod 292 is used to connect the connecting block 291 to the connecting frame 29, thereby fixing the collection frame 27 in the desired position. The guide block 293 facilitates the application of rotational force to the threaded rod 292.
[0038] Working principle: When processing products, the products are first placed on the workbench. The moving frame 11 moves the solder gun 12 to the required position. After processing the products at one station, when the solder gun 12 moves up to a certain height and needs to move to the next station, the electric push rod 22 pushes the fixed plate 23 down, so that the fixed plate 23 moves to the required height. The motor 24 drives the connecting shaft 25 to rotate, and the connecting plate 26 drives the collection frame 27 to move to the bottom of the solder gun 12. During the movement of the solder gun 12, due to the influence of gravity, the falling impurities are collected into the inside of the collection frame 27.
[0039] This step ensures that any fallen impurities are automatically collected inside the collection box 27, preventing them from falling and affecting the product processing qualification rate.
[0040] Please refer to Figures 1 and 3. This embodiment, based on the above embodiment, also includes an installation component. The installation component is located outside the connecting shaft 25 and includes a limiting tube 31, a limiting plate 32, a connecting post 33, a mounting plate 34, and a connecting rod 35. The limiting tube 31 is fixed to the outer surface of the connecting shaft 25, the limiting plate 32 is attached to the lower surface of the connecting shaft 25, the connecting plate 26 is clamped between the limiting tube 31 and the limiting plate 32, the connecting post 33 is fixed to the upper surface of the limiting plate 32, and the connecting post 33 penetrates and connects to the interior of the connecting plate 26 and the limiting tube 31. The mounting plate 34 is located on the upper surface of the connecting plate 26, and the connecting rod 35 is fixed to the outer surface of the mounting plate 34 and penetrates and connects to the interior of the connecting post 33.
[0041] The limiting tube 31 is used to quickly position the connecting plate 26 outside the connecting shaft 25, the limiting plate 32 is used to restrict the connecting plate 26 to the required position, the connecting post 33 is used to fix the limiting plate 32 to the required position, the mounting plate 34 is used to facilitate pulling the connecting rod 35 to the required position, and the connecting rod 35 is used to restrict the connecting post 33 to the required position.
[0042] A limiting rod 37 is inserted into the inside of the connecting rod 35. A support block 36 is fixed on the upper surface of the limiting rod 37, and a fixing block 38 is fixed on the outer surface of the connecting plate 26.
[0043] The limiting rod 37 is used to fix the connecting rod 35 in the required position, the support block 36 can change the position of the limiting rod 37, and the fixing block 38 is used for the threaded column 39 to move horizontally inside it.
[0044] The fixing block 38 and the support block 36 are internally threaded with threaded posts 39, and a guide plate 391 is fixed on the upper surface of the threaded posts 39.
[0045] The threaded post 39 is used to fix the fixing block 38 and the support block 36 together, thereby restricting the limiting rod 37 inside the connecting rod 35, while the guide plate 391 facilitates the application of rotational force to the threaded post 39.
[0046] Working principle: When it is necessary to fix the connecting plate 26 in the required position, first, the connecting plate 26 is placed on the outside of the connecting shaft 25, then the connecting post 33 is passed through the connecting plate 26 and the inside of the limiting tube 31, then the connecting rod 35 is passed through the connecting post 33, then the limiting rod 37 is aligned with the connecting rod 35, and a downward pressing force is applied to the support block 36 so that the support block 36 and the surface of the connecting rod 35 are in contact. Then, a rotational force is applied to the guide plate 391 so that the threaded post 39 rotates into the inside of the fixing block 38.
[0047] This step securely fixes the connecting plate 26 in the desired position.
[0048] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0049] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A single-head, double-Y automatic soldering robot, characterized in that, include: The main body (1) of the single-head double-Y automatic soldering machine includes a movable frame (11) and a soldering gun (12) located at the bottom of the movable frame (11); the movable component is located on one side of the movable frame (11) and includes a support plate (21), an electric push rod (22), a fixed plate (23), a motor (24), a connecting shaft (25), a connecting plate (26) and a collection frame (27); the support plate (21) is fixed on the outer surface of one side of the movable frame (11), the electric push rod (22) is fixed on the lower surface of the support plate (21), the fixed plate (23) is fixed at the bottom of the output end of the electric push rod (22), the motor (24) is fixed on the lower surface of the fixed plate (23), the connecting shaft (25) is fixed at the bottom end of the output end of the motor (24), the connecting plate (26) is sleeved on the outside of the connecting shaft (25), and the collection frame (27) is attached to the outer surface of the other side of the connecting plate (26).
2. The single-headed double-Y automatic soldering robot according to claim 1, characterized in that, The inner side of the connecting plate (26) is fixed with a limiting post (28), and the outer surface of the limiting post (28) is fitted with a connecting frame (29). The outer surface of the connecting frame (29) on the other side is fixed to the outer surface of the collecting frame (27).
3. The single-headed double-Y automatic soldering robot according to claim 1, characterized in that, A connecting block (291) is fixed on the other side of the upper surface of the connecting plate (26). The connecting block (291) and the connecting frame (29) are connected by a threaded rod (292) with threaded threads inside. A guide block (293) is fixed on the upper surface of the threaded rod (292).
4. The single-headed double-Y automatic soldering robot according to claim 1, characterized in that, It also includes an installation assembly located outside the connecting shaft (25). The installation assembly includes a limiting tube (31), a limiting plate (32), a connecting post (33), an installation plate (34), and a connecting rod (35). The limiting tube (31) is fixed to the outer surface of the connecting shaft (25), the limiting plate (32) is attached to the lower surface of the connecting shaft (25), the connecting plate (26) is clamped between the limiting tube (31) and the limiting plate (32), the connecting post (33) is fixed to the upper surface of the limiting plate (32), the connecting post (33) is connected through the interior of the connecting plate (26) and the limiting tube (31), the installation plate (34) is located on the upper surface of the connecting plate (26), the connecting rod (35) is fixed to the outer surface of the installation plate (34), and the connecting rod (35) is connected through the interior of the connecting post (33).
5. The single-headed double-Y automatic soldering robot according to claim 4, characterized in that, A limiting rod (37) is inserted inside the connecting rod (35), and a support block (36) is fixed on the upper surface of the limiting rod (37). A fixing block (38) is fixed on the outer surface of the connecting plate (26).
6. The single-headed double-Y automatic soldering robot according to claim 5, characterized in that, The fixing block (38) and the support block (36) are internally threaded with threaded columns (39), and a guide plate (391) is fixed on the upper surface of the threaded column (39).