Surface treatment device for producing stainless steel gasket

Abstract

The utility model relates to the technical field of stainless steel gasket surface treatment, in particular to a surface treatment device for producing stainless steel gaskets, which comprises a support component, a limit component is arranged at one end of the top of the support component, and a movable component is movably connected onto the limit component. A second forward and reverse motor used for overturning the movable assembly is installed at one end of the limiting assembly, and the limiting assembly comprises two sets of arc-shaped limiting pieces. According to the utility model, the driving end on the movable component is used for rotating and reversely rotating to generate forward pushing force or co-position rotating to the workpiece to be processed, so that the clamping end of the workpiece to be processed can be adjusted, the covered position can be conveniently processed, the phenomenon of incomplete processing does not exist in the processing process, and the processing efficiency is improved. And the whole adjusting process can be realized without disassembling the workpiece to be processed and readjusting the workpiece, so that the operation is simpler.

Description

A surface treatment apparatus for producing stainless steel gaskets Technical Field

[0001] This utility model relates to the field of stainless steel gasket surface treatment technology, and more specifically, to a surface treatment device for producing stainless steel gaskets. Background Technology

[0002] Surface treatment equipment for producing stainless steel gaskets is mainly used to treat stainless steel materials to improve their physical and chemical properties and ensure the quality and durability of the final product. These devices typically include several key components and functions to ensure an efficient and precise processing procedure.

[0003] A search revealed a stainless steel product surface treatment device (see patent number 202323644476.2) which includes an operating table and a main plate mounted on the upper surface of the operating table. The upper surface of the main plate is flush with the upper surface of the operating table. A guide plate is horizontally arranged above the main plate. A swing arm and a feeding mechanism offset from the swing arm are also provided on the upper surface of the operating table. The swing arm includes a brake motor mounted on the lower surface of the operating table. The output end of the brake motor extends to the upper surface of the operating table and is horizontally mounted with a support arm. The end of the support arm away from the brake motor is connected to the outside of the guide plate. The feeding mechanism includes a conveying channel opened on the upper surface of the operating table. Multiple material carriers are arranged in a horizontal array inside the conveying channel. A lifting mechanism for lifting the material carriers is provided below the conveying channel. This device can transfer all stainless steel products to the feeding mechanism for feeding at one time without manual removal, which is convenient for batch feeding after grinding.

[0004] While the aforementioned patent achieves the goal of transferring all stainless steel products to the unloading mechanism at once without the need for manual removal, facilitating batch unloading after grinding, it also has drawbacks. During the surface treatment of the stainless steel products, the parts covered by the clamping mechanism cannot be processed, resulting in incomplete processing. This necessitates rework or readjustment of the clamping position of the stainless steel products, making the operation more cumbersome and increasing the difficulty. Therefore, it still has its shortcomings.

[0005] Based on this, the present invention discloses a surface treatment device for producing stainless steel gaskets. Summary of the Invention

[0006] To address the issues raised in the background art regarding incomplete processing of stainless steel products during surface treatment due to the portion covered by the clamping mechanism, and the increased complexity and difficulty of readjusting the clamping ends, this invention provides a surface treatment device for producing stainless steel gaskets. The device includes a support assembly, a limit assembly at one end of the top of the support assembly, a movable assembly movably connected to the limit assembly, and a second forward / reverse motor for flipping the movable assembly installed at one end of the limit assembly.

[0007] The limiting component includes an arc-shaped limiting member, and there are two sets of arc-shaped limiting members. Both sides of the two sets of arc-shaped limiting members are provided with fixing plates that are fixedly connected to the supporting component. The interior of the two sets of arc-shaped limiting members is provided with an arc-shaped limiting groove. One end of one set of arc-shaped limiting members is provided with a notch that extends into the interior of the arc-shaped limiting groove, and the notch has an arc-shaped structure.

[0008] The movable component includes two sets of movable discs. Each set of movable discs has a connecting rod at the top and bottom of one adjacent end. Each set of movable discs has a limiting ring on its outer side that matches the arc-shaped limiting groove. One end of one set of movable discs has multiple sets of locking teeth extending to the outside of the notch. The bottom side of the two sets of movable discs away from the connecting rods is respectively equipped with a drive motor and a first forward and reverse motor. The output ends of the drive motor and the first forward and reverse motor extend to the other side of the movable disc and are equipped with a first pressure roller. Multiple sets of second pressure rollers are evenly rotatably arranged above and at both ends of the first pressure roller.

[0009] This technical solution uses the output ends of the drive motor and the first forward and reverse motor to rotate in opposite directions. When operating in the forward direction, the workpiece to be processed can be output. Conversely, when operating in the reverse direction, the output ends of the drive motor and the first forward and reverse motor rotate in opposite directions, the workpiece to be processed can be turned horizontally, and the clamping position can be changed at the same time.

[0010] As a further improvement to this technical solution, the support assembly includes a support frame, a conveyor box is provided on the top of the support frame, a support plate is provided on the top of the conveyor box near the limiting component, a feed port extending to the other end is provided at the bottom of one end of the support plate, an electromagnetic slide rail is provided above the feed port at one end of the support plate, an electric telescopic rod is installed at one end of the electromagnetic slide rail, an electromagnetic slider matching the electromagnetic slide rail is provided on the top of the electric telescopic rod, an electric push rod is installed at the bottom of the electric telescopic rod, and a grinder is installed at the output end of the electric push rod.

[0011] In another scheme, the grinding range of the grinder is adjusted by the electromagnetic slide rail, electric telescopic rod and electric push rod, which can make the grinder better on the surface of the workpiece. The electromagnetic slide rail, electric telescopic rod and electric push rod are electrically connected to the controller for unified control.

[0012] As a further improvement to this technical solution, a plurality of sets of rolling balls and rolling grooves are uniformly rolled around the outside of one set of limiting rings, and the rolling balls are located inside the rolling grooves. One set of limiting rings is movably connected to one set of arc-shaped limiting members through the rolling balls.

[0013] In order to make the movement between the limiting ring and the arc-shaped limiting component more effortless by using the rolling ball, and to reduce the frictional resistance generated during the movement;

[0014] As a further improvement to this technical solution, damping pads are provided on the outer sides of both the first and second pressure rollers, and the workpiece to be processed is clamped between the adjacent end faces of the first and second pressure rollers. Multiple sets of the second pressure rollers are rotatably connected to the movable disc through the mutual cooperation of bearing seats and bearings.

[0015] In order to provide sufficient extrusion space for clamping, and to use the extrusion space generated by the damping pad to buffer the wear of the first and second pressure rollers during the extrusion of the workpiece;

[0016] As a further improvement to this technical solution, the output end of the second forward and reverse motor is provided with a gear, and the second forward and reverse motor is installed on one side of the top end of the support frame, and the gear is engaged with the locking teeth.

[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0018] 1. In this surface treatment device for producing stainless steel gaskets, the drive end of the movable component rotates in one direction to generate a forward pushing force on the workpiece, making it easier to move to the clamping end. Conversely, when the drive end of the movable component rotates in the opposite direction, the clamping end of the workpiece can be adjusted by combining the first and second pressure rollers. This facilitates operation on the covered position, ensuring that there is no incomplete processing during the process. Moreover, the entire adjustment process can be achieved without removing the workpiece for readjustment, thus simplifying the operation and reducing the difficulty of operation.

[0019] 2. In this surface treatment device for producing stainless steel gaskets, the workpiece can be tilted by the offset operation of the movable component, so that the debris on the surface of the workpiece can fall off directly. Then, the output ends of the drive motor and the first forward and reverse motor can be turned again, which makes it easy to move the workpiece from one side of the two sets of movable discs to the next set of operations, thus facilitating centralized operation. Attached Figure Description

[0020] Figure 1 is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 is a plan view of this utility model;

[0022] Figure 3 is a partial perspective view of this utility model;

[0023] Figure 4 is a partial structural schematic diagram of this utility model;

[0024] Figure 5 is an enlarged view of A in Figure 1 of this utility model;

[0025] Figure 6 is a schematic diagram of the maximum value structure after the present invention is flipped.

[0026] The meanings of the labels in the diagram are as follows:

[0027] 1. Support assembly; 101. Support frame; 102. Conveyor box; 103. Support plate; 104. Feed inlet; 105. Electromagnetic slide rail; 106. Electric telescopic rod; 107. Grinding tool; 2. Limiting assembly; 201. Arc-shaped limiting component; 202. Fixing plate; 203. Arc-shaped limiting groove; 3. Movable assembly; 301. Movable disc; 302. Limiting ring; 303. Gear; 304. Drive motor; 305. First forward and reverse motor; 306. First pressure roller; 307. Second pressure roller; 308. Connecting rod; 4. Second forward and reverse motor; 5. Gear; 6. Workpiece to be processed. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] In the existing process of surface treatment of stainless steel products, the parts covered by the clamping mechanism cannot be treated, resulting in incomplete treatment. This requires rework or adjustment of the clamping position of the stainless steel products to complete the operation, making the operation more cumbersome and increasing the difficulty of operation.

[0030] Therefore, this utility model provides a surface treatment device for producing stainless steel gaskets, as shown in Figures 1-6. It includes a support component 1, a limit component 2 is provided at one end of the top of the support component 1, a movable component 3 is movably connected to the limit component 2, and a second forward and reverse motor 4 for flipping the movable component 3 is installed at one end of the limit component 2.

[0031] The limiting component 2 includes an arc-shaped limiting member 201, and there are two sets of arc-shaped limiting members 201. Both sides of the two sets of arc-shaped limiting members 201 are provided with a fixing plate 202 that is fixedly connected to the supporting component 1. The interior of the two sets of arc-shaped limiting members 201 is provided with an arc-shaped limiting groove 203. One end of one set of arc-shaped limiting members 201 is provided with a notch that extends into the interior of the arc-shaped limiting groove 203, and the notch has an arc-shaped structure.

[0032] The movable component 3 includes two sets of movable disks 301. Each set of movable disks 301 has a connecting rod 308 at the top and bottom of one adjacent end. Each set of movable disks 301 has a limiting ring 302 matching the arc-shaped limiting groove 203 on its outer side. One end of one set of movable disks 301 is evenly provided with multiple sets of locking teeth 303 extending to the outside of the notch. The bottom side of the two sets of movable disks 301 away from the connecting rod 308 is respectively equipped with a drive motor 304 and a first forward and reverse motor 305. The output ends of the drive motor 304 and the first forward and reverse motor 305 extend to the other side of the movable disk 301 and are provided with a first pressure roller 306. Multiple sets of second pressure rollers 307 are evenly rotated above and at both ends of the first pressure roller 306.

[0033] During operation, the output of the drive motor 304 rotates counterclockwise, and the output of the first forward / reverse motor 305 rotates clockwise, thus achieving directional rotation. In directional operation, the workpiece 6 can be output. Conversely, the output of the drive motor 304 rotates counterclockwise, and the output of the first forward / reverse motor 305 rotates counterclockwise, thus achieving reverse rotation. In reverse operation, the workpiece 6 can be horizontally rotated, and the clamping position can be changed simultaneously.

[0034] Further, referring to Figures 1-6, the support assembly 1 includes a support frame 101, a conveyor box 102 is provided on the top of the support frame 101, a support plate 103 is provided on the top of the conveyor box 102 near the end of the limiting assembly 2, a feed port 104 extending to the other end is provided at the bottom of one end of the support plate 103, an electromagnetic slide rail 105 is provided above the feed port 104 at one end of the support plate 103, an electric telescopic rod 106 is installed at one end of the electromagnetic slide rail 105, an electromagnetic slider matching the electromagnetic slide rail 105 is provided on the top of the electric telescopic rod 106, an electric push rod is installed at the bottom of the electric telescopic rod 106, and a grinder 107 is installed at the output end of the electric push rod.

[0035] During operation, the electromagnetic slide rail 105 generates a surrounding magnetic field under the action of electricity, which directly acts on the electromagnetic slider, enabling it to better drive the grinder 107 to move left and right along the front end of the support plate 103. The grinder 107 driven by the motor can then grind the workpiece 6. The distance between the grinder 107 and the workpiece 6 can be adjusted by changing the length of the output end of the electric telescopic rod 106. The grinding range of the grinder 107 can be adjusted by adjusting the length of the output end of the electric push rod, thereby improving the grinding effect of the grinder 107 on the surface of the workpiece 6. The electromagnetic slide rail 105, the electric telescopic rod 106, the electric push rod and the controller are electrically connected for unified control.

[0036] As a further improvement to this technical solution, a set of limiting rings 302 are uniformly embedded with multiple sets of rolling balls and rolling grooves on their outer side, and the rolling balls are located inside the rolling grooves. One set of limiting rings 302 is movably connected to one set of arc-shaped limiting members 201 through the rolling balls.

[0037] During operation, the use of rolling balls makes the movement between the limiting ring 302 and the arc-shaped limiting member 201 more effortless, reducing the frictional resistance generated during the movement.

[0038] As a further improvement to this technical solution, damping pads are provided on the outer sides of the first pressure roller 306 and the second pressure roller 307, and the workpiece 6 to be processed is clamped on the adjacent end faces of the first pressure roller 306 and the second pressure roller 307. Multiple sets of second pressure rollers 307 are rotatably connected to the movable disk 301 through the mutual cooperation of bearing seats and bearings.

[0039] During operation, the damping pad generates a corresponding rebound force when it is subjected to force. This not only increases the friction between the first pressure roller 306 and the second pressure roller 307 and the workpiece 6 to be processed, making its clamping stability better, but also provides sufficient squeezing space for clamping. The squeezing space generated by the damping pad plays a buffering role, thereby reducing the wear generated by the first pressure roller 306 and the second pressure roller 307 during the squeezing of the workpiece 6.

[0040] As a further improvement to this technical solution, the output end of the second forward and reverse motor 4 is provided with a gear 5, and the second forward and reverse motor 4 is installed on one side of the top end of the support frame 101, and the gear 5 is meshed with the locking teeth 303.

[0041] In summary, this effectively solves the problem that during the surface treatment of stainless steel products, the part covered by the clamping mechanism is not fully treated, and the operation is more complicated and difficult to adjust the clamping end.

[0042] Working principle: The workpiece 6 to be processed on the conveyor box 102 is pushed by the conveyor belt set on the conveyor box 102 (the conveyor box 102 is equipped with a corresponding conveying mechanism, which includes a conveyor belt, guide rollers and guide motors. The output end of the guide motor rotates under the action of electricity and carries the guide rollers to rotate, and then directly acts on the conveyor belt, which conveys the workpiece 6 to be processed), and is pushed to the adjacent end face of the first pressure roller 306 and the second pressure roller 307 through the feed port 104 on the support plate 103;

[0043] When the workpiece 6 comes into contact with the first pressure roller 306, the output ends of the drive motor 304 and the first forward and reverse motor 305 rotate in the opposite direction (the output end of the drive motor 304 rotates counterclockwise and the output end of the first forward and reverse motor 305 rotates clockwise to achieve rotation), thereby generating a forward pushing force on the workpiece 6 located at the positions of the first pressure roller 306 and the second pressure roller 307, so that the workpiece 6 is better positioned in the middle of the two sets of movable discs 301, and then the workpiece 6 located on the adjacent sides of the two sets of movable discs 301 is polished using the grinder 107.

[0044] When it is necessary to grind the clamped position, the output ends of the drive motor 304 and the first forward and reverse motor 305 can be rotated in opposite directions (the output end of the drive motor 304 rotates counterclockwise, and the output end of the first forward and reverse motor 305 rotates counterclockwise to achieve reverse rotation). This will cause the output end of the drive motor 304 to generate a forward pushing force on the left side of the workpiece 6 to be processed, and the output end of the first forward and reverse motor 305 to generate a backward pushing force on the right side of the workpiece 6 to be processed. This will cause the workpiece 6 to be processed to rotate counterclockwise in the same position as before, thereby directly changing the clamping end of the workpiece 6 in the original position and exposing the original clamping end, which will facilitate the grinding of the original clamping end by the grinder 107.

[0045] Furthermore, when it is necessary to operate on the back side of the workpiece 6, the position of the grinder 107 can be adjusted directly using the electric telescopic rod 106 and the electric push rod, so that it can be moved to the back side of the workpiece 6 for operation. When the debris generated after grinding needs to be cleaned, the output end of the second forward and reverse motor 4 can be rotated under the action of electricity, and the gear 5 can be rotated. The gear 5 is engaged with the clamping tooth 303, so that the clamping tooth 303 can be directly exerted with force, causing it to move along the arc-shaped limiting member 201. This allows the two sets of movable discs 301 and the connecting rod 308 to move along the arc-shaped limiting member 201, and to tilt the clamped workpiece 6, so that the debris on the surface of the workpiece 6 can fall directly, making it easier to clean the debris on its surface. Then the output ends of the drive motor 304 and the first forward and reverse motor 305 can be rotated again, making it easier to move the workpiece 6 from the adjacent side of the two sets of movable discs 301 for the next set of operations.

[0046] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0047] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A surface treatment apparatus for producing stainless steel gaskets, comprising a support assembly (1), characterized in that: A limiting component (2) is provided at one end of the top of the support component (1). A movable component (3) is movably connected to the limiting component (2). A second forward and reverse motor (4) for flipping the movable component (3) is installed at one end of the limiting component (2). The limiting component (2) includes an arc-shaped limiting member (201), and there are two sets of arc-shaped limiting members (201). Both sides of the two sets of arc-shaped limiting members (201) are provided with fixing plates (202) that are fixedly connected to the support component (1). Arc-shaped limiting grooves (203) are provided inside the two sets of arc-shaped limiting members (201). One end of one set of arc-shaped limiting members (201) has a notch extending into the arc-shaped limiting groove (203), and the notch has an arc-shaped structure. The movable component (3) includes a movable disc (301). There are two sets of discs (301), and the top and bottom of the adjacent ends of the two sets of movable discs (301) are provided with connecting rods (308). The outer side of the two sets of movable discs (301) is provided with a limiting ring (302) that matches the arc-shaped limiting groove (203). One end of one set of movable discs (301) is provided with multiple sets of locking teeth (303) extending to the outside of the notch. The bottom side of the end of the two sets of movable discs (301) away from the connecting rod (308) is respectively equipped with a drive motor (304) and a first forward and reverse motor (305). The output ends of the drive motor (304) and the first forward and reverse motor (305) extend to the other side of the movable disc (301) and are provided with a first pressure roller (306). Multiple sets of second pressure rollers (307) are uniformly rotated above and at both ends of the first pressure roller (306).

2. The surface treatment apparatus for producing stainless steel gaskets according to claim 1, characterized in that: The support assembly (1) includes a support frame (101), a conveyor box (102) is provided on the top of the support frame (101), a support plate (103) is provided on the top of the conveyor box (102) near the end of the limiting assembly (2), a feed port (104) extending to the other end is provided at the bottom of one end of the support plate (103), an electromagnetic slide rail (105) is provided above the feed port (104) at one end of the support plate (103), and an electric telescopic rod (106) is installed at one end of the electromagnetic slide rail (105).

3. The surface treatment apparatus for producing stainless steel gaskets according to claim 2, characterized in that: The top of the electric telescopic rod (106) is provided with an electromagnetic slider that matches the electromagnetic slide rail (105), the bottom of the electric telescopic rod (106) is provided with an electric push rod, and the output end of the electric push rod is provided with a grinder (107).

4. The surface treatment apparatus for producing stainless steel gaskets according to claim 1, characterized in that: One set of the limiting rings (302) has multiple sets of rolling balls and rolling grooves uniformly embedded on its outer side, and the rolling balls are located inside the rolling grooves. One set of the limiting rings (302) is movably connected to one set of the arc-shaped limiting members (201) through the rolling balls.

5. The surface treatment apparatus for producing stainless steel gaskets according to claim 1, characterized in that: Damping pads are provided on the outer sides of the first pressure roller (306) and the second pressure roller (307), and the workpiece (6) to be processed is clamped on the adjacent end faces of the first pressure roller (306) and the second pressure roller (307). Multiple sets of the second pressure roller (307) are rotatably connected to the movable disk (301) through the mutual cooperation of bearing seats and bearings.

6. The surface treatment apparatus for producing stainless steel gaskets according to claim 1, characterized in that: The output end of the second forward and reverse motor (4) is provided with a gear (5), and the second forward and reverse motor (4) is installed on one side of the top end of the support frame (101). The gear (5) is meshed with the locking teeth (303).

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