Butyl inner tube setting machine

By using a dust-adhesive ring and dust-adhesive pad structure in the butyl inner tube molding machine, the flash and dust of the butyl inner tube are automatically adhered and removed, solving the problems of flash falling out of the mold and burns caused by manual material discharge, and realizing an efficient and safe butyl inner tube molding process.

CN224183822UActive Publication Date: 2026-05-01FENGXIN MINYAO RUBBER CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FENGXIN MINYAO RUBBER CO LTD
Filing Date
2025-04-15
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

The existing pre-curing mold for butyl inner tubes causes the flash of the butyl inner tube to easily fall into the mold after molding, affecting the next molding process. Furthermore, the molded butyl inner tubes need to be manually unloaded, which poses a risk of burns.

Method used

A butyl inner tube shaping machine was designed, which adopts a dust-adhesive ring and dust-adhesive pad structure. The dust-adhesive ring is driven by an electric telescopic rod to move up and down in the mold, automatically adhering to and removing flash and dust, and realizing automatic material discharge.

Benefits of technology

It effectively removes flash and dust from inside the mold, ensuring the cleanliness of the molding cavity and avoiding the risk of burns from high temperatures during manual unloading, thus improving production efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of butyl inner tube processing equipment, and particularly discloses a butyl inner tube setting machine which comprises a bottom plate, a lower mold is mounted at the top of the bottom plate, a top plate is connected to the top of the bottom plate through a supporting rod, and an upper mold is connected to the bottom of the top plate through a first electric telescopic rod. And forming cavities are formed in the opposite faces of the lower mold and the upper mold correspondingly, a lead screw is rotationally installed at the top of the bottom plate, and the lead screw is sleeved with an internal thread block in a threaded mode. According to the utility model, the dust sticking ring moves downwards to drive the dust sticking pad to move downwards to stick the butyl inner tube flash falling in the forming cavity at the top of the lower die, and the dust sticking ring moves upwards to stick the butyl inner tube flash in the forming cavity at the bottom of the upper die; butyl inner tube flashes falling into the forming cavities in the top of the lower die and the bottom of the upper die can be adhered and removed, meanwhile, dust, impurities and the like in the forming cavities are adhered, and cleanliness in the forming cavities is guaranteed.
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Description

A butyl inner tube shaping machine Technical Field

[0001] This utility model relates to the technical field of butyl inner tube processing equipment, and in particular to a butyl inner tube shaping machine. Background Technology

[0002] Butyl inner tubes are made primarily of butyl rubber and are used in the inner linings of vehicles such as automobiles, bicycles, airplanes, and engineering transport machinery, where tires serve as the load-bearing material. They are also known as butyl rubber inner tubes.

[0003] A search revealed that Chinese patent application number 201922464533.6 discloses a "pre-curing mold for butyl inner tubes, including a worktable, a material collection trough fitted at the top of the worktable, a first support frame fixedly connected to the top of the worktable, a lower mold fixedly connected to the top of the worktable, an upper mold movably connected to the top of the lower mold, a forming cavity between the lower mold and the upper mold, a demolding mechanism installed in the forming cavity, and a second support frame inside the demolding mechanism, the second support frame being fixedly connected to the bottom of the worktable." However, when using the above-mentioned pre-curing mold for butyl inner tubes, the flash generated by the butyl inner tube after molding may fall into the mold, affecting the molding process of the next butyl inner tube. Therefore, in order to solve this problem, a butyl inner tube shaping machine is proposed. Summary of the Invention

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a butyl inner tube shaping machine.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A butyl inner tube shaping machine includes a base plate, a lower mold mounted on the top of the base plate, a top plate connected to the top of the base plate via a support rod, and an upper mold connected to the bottom of the top plate via a first electric telescopic rod. Forming cavities are formed on the opposite surfaces of the lower and upper molds. A lead screw is rotatably mounted on the top of the base plate, and an internal thread block is threaded onto the lead screw. A limiting mechanism for limiting the internal thread block is provided on the top of the base plate. A dust-adhesive ring is connected to the side of the internal thread block via a second electric telescopic rod. The outer surface of the dust-adhesive ring is covered with a dust-adhesive pad, and the size of the dust-adhesive ring is the same as the size of the forming cavity.

[0007] Preferably, a motor is mounted on the top of the base plate, and the output shaft of the motor is connected to a lead screw.

[0008] Preferably, the limiting mechanism includes a second slide rod installed on the top of the base plate, a strip plate installed at the top of the second slide rod, and a second sliding sleeve installed on the side of the internal thread block away from the second electric telescopic rod, the second sliding sleeve being slidably sleeved on the second slide rod.

[0009] Preferably, a bearing is installed at the bottom of the strip plate, the top of the lead screw is installed on the inner ring of the bearing, a fixing plate is installed on the side of the internal thread block away from the second sliding sleeve, and the second electric telescopic rod is installed on the side of the fixing plate away from the internal thread block.

[0010] Preferably, the outer wall of the adhesive mat has a circular opening, and the piston rod of the second electric telescopic rod is connected to the adhesive ring through the circular opening.

[0011] Preferably, the bottom end of the support rod is installed on the top of the base plate, the top end of the support rod is installed on the bottom of the top plate, and a reinforcing block is installed at the end of the piston rod of the first electric telescopic rod, and the reinforcing block is fixed to the top of the upper mold.

[0012] Preferably, a first sliding sleeve is installed on the outer wall of the upper mold, a first sliding rod is installed on the top of the bottom plate, the first sliding rod is slidably installed in the first sliding sleeve, and a limit block is installed at the top of the first sliding rod.

[0013] Preferably, a connecting block is installed on the outer wall of the upper mold, the first sliding sleeve is installed on the side of the connecting block away from the upper mold, and two sets of mounting holes are symmetrically opened on the top of the bottom plate.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. In this utility model, the dust-adhesive ring moves downward, causing the dust-adhesive pad to move downward to adhere the butyl inner tube flash that has fallen into the molding cavity at the top of the lower mold. The dust-adhesive ring moves upward to adhere the butyl inner tube flash that has fallen into the molding cavity at the bottom of the upper mold. This can adhere and remove the butyl inner tube flash that has fallen into the molding cavities at the top of the lower mold and the bottom of the upper mold, and at the same time adhere the dust and impurities in the molding cavity, ensuring the cleanliness of the molding cavity.

[0016] 2: In this utility model, the butyl inner tube can be adhered to the adhesive pad on the outer surface of the adhesive ring, thereby adhering the butyl inner tube in the molding cavity at the top of the lower mold to the adhesive pad. At this time, the adhesive ring can be reset to discharge the molded butyl inner tube. The molded butyl inner tube can be discharged without manual discharge, thus avoiding burns to workers due to high temperature from the freshly molded butyl inner tube. Attached Figure Description

[0017] Figure 1 is a first-view structural schematic diagram of a butyl inner tube shaping machine proposed in this utility model;

[0018] Figure 2 is a structural schematic diagram of a butyl inner tube shaping machine proposed in this utility model from a second perspective.

[0019] Figure 3 is a schematic diagram of the connection between the base plate and the motor of a butyl inner tube shaping machine proposed in this utility model;

[0020] Figure 4 is a schematic diagram of the connection between the base plate and the support rod of a butyl inner tube shaping machine proposed in this utility model.

[0021] In the diagram: 1. Base plate; 2. Lower mold; 3. Upper mold; 4. Support rod; 5. Top plate; 6. First electric telescopic rod; 7. Reinforcing block; 8. Connecting block; 9. First sliding sleeve; 10. First sliding rod; 11. Limiting block; 12. Dust-adhesive ring; 13. Motor; 14. Lead screw; 15. Strip plate; 16. Second sliding rod; 17. Second sliding sleeve; 18. Internal threaded block; 19. Fixing plate; 20. Second electric telescopic rod; 21. Bearing; 22. Mounting hole. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] Referring to Figures 1-4, a butyl inner tube shaping machine includes a base plate 1, a lower mold 2 mounted on the top of the base plate 1, a top plate 5 connected to the top of the base plate 1 via a support rod 4, an upper mold 3 connected to the bottom of the top plate 5 via a first electric telescopic rod 6, and forming cavities opened on the opposite surfaces of the lower mold 2 and the upper mold 3. A lead screw 14 is rotatably mounted on the top of the base plate 1, and an internal thread block 18 is threaded onto the lead screw 14. A limiting mechanism for limiting the internal thread block 18 is provided on the top of the base plate 1. A dust-adhesive ring 12 is connected to the side of the internal thread block 18 via a second electric telescopic rod 20. The outer surface of the dust-adhesive ring 12 is covered with a layer of dust-adhesive pad, and the size of the dust-adhesive ring 12 is the same as the size of the forming cavity.

[0024] As a technical optimization of this utility model, a motor 13 is installed on the top of the base plate 1. The output shaft of the motor 13 is connected to the lead screw 14. The rotation of the output shaft of the motor 13 can drive the lead screw 14 to rotate.

[0025] As a technical optimization of this utility model, the limiting mechanism includes a second slide rod 16 installed on the top of the base plate 1, a strip plate 15 installed on the top of the second slide rod 16, and a second sliding sleeve 17 installed on the side of the internal threaded block 18 away from the second electric telescopic rod 20. The second sliding sleeve 17 is slidably sleeved on the second slide rod 16. Through the cooperation of the second sliding sleeve 17 and the second slide rod 16, the internal threaded block 18 can be limited, so that the internal threaded block 18 can move up and down on the lead screw 14.

[0026] As a technical optimization of this utility model, a bearing 21 is installed at the bottom of the strip plate 15, the top of the lead screw 14 is installed on the inner ring of the bearing 21, a fixing plate 19 is installed on the side of the internal thread block 18 away from the second sliding sleeve 17, and the second electric telescopic rod 20 is installed on the side of the fixing plate 19 away from the internal thread block 18. The bearing 21 can provide guidance for the rotation of the lead screw 14.

[0027] As a technical optimization of this utility model, the outer wall of the adhesive pad is provided with a circular opening, and the piston rod of the second electric telescopic rod 20 is connected to the adhesive ring 12 through the circular opening. The circular opening facilitates the connection between the piston rod of the second electric telescopic rod 20 and the adhesive ring 12.

[0028] As a technical optimization of this utility model, the bottom end of the support rod 4 is installed on the top of the base plate 1, and the top end of the support rod 4 is installed on the bottom of the top plate 5. The piston rod end of the first electric telescopic rod 6 is equipped with a reinforcing block 7, which is fixed to the top of the upper mold 3. The reinforcing block 7 can increase the connection strength between the piston rod end of the first electric telescopic rod 6 and the upper mold 3.

[0029] As a technical optimization of this utility model, a first sliding sleeve 9 is installed on the outer wall of the upper mold 3, and a first sliding rod 10 is installed on the top of the bottom plate 1. The first sliding rod 10 is slidably installed in the first sliding sleeve 9, and a limit block 11 is installed at the top of the first sliding rod 10. Through the cooperation of the first sliding sleeve 9 and the first sliding rod 10, the upper mold 3 can be guided to move up and down.

[0030] As a technical optimization of this utility model, a connecting block 8 is installed on the outer wall of the upper mold 3, and the first sliding sleeve 9 is installed on the side of the connecting block 8 away from the upper mold 3. Two sets of mounting holes 22 are symmetrically opened on the top of the bottom plate 1. The connecting block 8 can facilitate the connection between the first sliding sleeve 9 and the upper mold 3, and the mounting holes 22 can facilitate the fixing of the bottom plate 1, thereby facilitating the fixing of this device.

[0031] When using this invention, if it is necessary to shape the butyl inner tube, firstly, the first electric telescopic rod 6 is activated. The piston rod of the first electric telescopic rod 6 pushes the upper mold 3 down until the bottom of the upper mold 3 contacts the top of the lower mold 2 and then stops. At this time, the shaping material of the butyl inner tube can be injected into the forming cavity between the upper mold 3 and the lower mold 2, and the butyl inner tube is shaped using the forming cavity between the upper mold 3 and the lower mold 2.

[0032] After the butyl inner tube is formed in the molding cavity, the first electric telescopic rod 6 is activated. The piston rod of the first electric telescopic rod 6 moves the upper mold 3 upward, and the formed butyl inner tube can then stay in the lower mold 2. At this time, the motor 13 is activated, and the output shaft of the motor 13 drives the lead screw 14 to rotate. The rotation of the lead screw 14 causes the internal thread block 18 to move up and down on the lead screw 14, which can adjust the height of the internal thread block 18. This, in turn, adjusts the height of the second electric telescopic rod 20 and the dust-adhesive ring 12, allowing the dust-adhesive ring 12 to be adjusted between the upper mold 3 and the lower mold 2. At this time, the second electric telescopic rod 20 is activated, and the piston rod of the second electric telescopic rod 20 pushes the dust-adhesive ring 12 to move laterally until the dust-adhesive ring 12 moves laterally to directly above the lower mold 2 and then stops. The dust-adhesive ring 12 is then moved laterally until it moves downward. The inner tube can then enter the molding cavity at the top of the lower mold 2. At this time, the motor 13 is started again, causing the lead screw 14 to rotate and move the internal thread block 18 downward, thereby causing the dust-adhesive ring 12 to move downward. The dust-adhesive ring 12 moves downward to the molding cavity at the top of the lower mold 2, and the dust-adhesive pad on the outer surface of the dust-adhesive ring 12 moves downward with the dust-adhesive ring 12 and comes into contact with the butyl inner tube that has been molded in the molding cavity at the top of the lower mold 2. The dust-adhesive pad on the outer surface of the dust-adhesive ring 12 can be used to adhere the butyl inner tube, thereby adhering the butyl inner tube in the molding cavity at the top of the lower mold 2 to the dust-adhesive pad. At this time, the dust-adhesive ring 12 is reset, and the molded butyl inner tube can be discharged. The molded butyl inner tube can be discharged without manual discharge, thus avoiding burns to workers due to high temperature from the newly molded butyl inner tube.

[0033] After the butyl inner tube is discharged, the dust-adhesive ring 12 is adjusted again to be directly above the molding cavity at the top of the lower mold 2. The dust-adhesive ring 12 moves downward, causing the dust-adhesive pad to move downward to adhere to the butyl inner tube flash that has fallen into the molding cavity at the top of the lower mold 2. The dust-adhesive ring 12 moves upward to adhere to the butyl inner tube flash in the molding cavity at the bottom of the upper mold 3. This can adhere and remove the butyl inner tube flash that has fallen into the molding cavities at the top of the lower mold 2 and the bottom of the upper mold 3, and at the same time adhere to the dust and impurities in the molding cavity, ensuring the cleanliness of the molding cavity.

[0034] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A machine for sizing butyl inner tubes, comprising a base plate (1), characterized in that, The bottom plate (1) is equipped with a lower mold (2) on the top. The bottom plate (1) is connected to a top plate (5) via a support rod (4). The bottom of the top plate (5) is connected to an upper mold (3) via a first electric telescopic rod (6). The lower mold (2) and the upper mold (3) are provided with forming cavities on their opposite sides. A lead screw (14) is rotatably installed on the top of the bottom plate (1). An internal thread block (18) is threaded onto the lead screw (14). A limiting mechanism for limiting the internal thread block (18) is provided on the top of the bottom plate (1). A dust-adhesive ring (12) is connected to the side of the internal thread block (18) via a second electric telescopic rod (20). The outer surface of the dust-adhesive ring (12) is covered with a layer of dust-adhesive pad. The size of the dust-adhesive ring (12) is the same as the size of the forming cavity.

2. A machine for forming a butyl inner tube as claimed in claim 1, characterised in that, A motor (13) is installed on the top of the base plate (1), and the output shaft of the motor (13) is connected to the lead screw (14).

3. The butyl inner tube shaping machine according to claim 1, characterized in that, The limiting mechanism includes a second slide rod (16) installed on the top of the base plate (1), a strip plate (15) is installed on the top of the second slide rod (16), and a second sliding sleeve (17) is installed on the side of the internal thread block (18) away from the second electric telescopic rod (20). The second sliding sleeve (17) is slidably sleeved on the second slide rod (16).

4. A butyl inner tube shaping machine according to claim 3, characterized in that, The bottom of the strip plate (15) is equipped with a bearing (21), the top of the screw (14) is installed on the inner ring of the bearing (21), the inner thread block (18) is equipped with a fixing plate (19) on the side away from the second sliding sleeve (17), and the second electric telescopic rod (20) is installed on the side of the fixing plate (19) away from the inner thread block (18).

5. A machine for forming a butyl inner tube as claimed in claim 1, wherein, The outer wall of the adhesive pad has a circular opening, and the piston rod of the second electric telescopic rod (20) is connected to the adhesive ring (12) through the circular opening.

6. A butyl inner tube shaping machine according to claim 1, characterized in that, The bottom end of the support rod (4) is installed on the top of the base plate (1), and the top end of the support rod (4) is installed on the bottom of the top plate (5). The piston rod end of the first electric telescopic rod (6) is equipped with a reinforcing block (7), which is fixed to the top of the upper mold (3).

7. A butyl inner tube shaping machine according to claim 1, characterized in that, The upper mold (3) is equipped with a first sliding sleeve (9) on its outer wall, and a first sliding rod (10) is installed on the top of the bottom plate (1). The first sliding rod (10) is slidably installed in the first sliding sleeve (9), and a limit block (11) is installed at the top of the first sliding rod (10).

8. A butyl inner tube shaping machine according to claim 7, characterized in that, The upper mold (3) is equipped with a connecting block (8) on its outer wall. The first sliding sleeve (9) is installed on the side of the connecting block (8) away from the upper mold (3). The bottom plate (1) has two sets of mounting holes (22) symmetrically opened on its top.

Citation Information

Patent Citations

  • Butyl inner tube shaping mold before vulcanization

    CN212021347U