Novel steel wire guide wheel

Abstract

The utility model relates to the technical field of steel wire production equipment, in particular to a novel steel wire guide wheel which comprises a fixed guide plate, and a rotary support is assembled on the side wall of one side of the fixed guide plate. When a steel wire penetrates through the fixed guide plate along the guide channel, the first feeding hole and the second feeding hole and passes through the groove in the surface of the wire passing guide wheel, the wire passing guide wheel rotates in the rotating shaft along with transmission of the steel wire, so that the steel wire can stably slide or roll in a low-friction mode when passing through the wire passing guide wheel. In the steel wire guiding process, the guide plate can rotate by a certain angle with the locking hinge as the axis, after the locking hinge rotates by a certain angle, the bolt is screwed in to lock the shaft rod in the locking hinge to prevent the shaft rod from rotating, and therefore the guiding angle of the wire passing guide wheel is changed, the steel wire is bent to a certain degree, production flexibility and adaptability are improved, and production efficiency is improved. Production continuity and stability are ensured, product quality and production efficiency are improved, and operation and maintenance are simplified.

Description

A new type of wire guide wheel Technical Field

[0001] This utility model relates to the technical field of steel wire production equipment, specifically to a novel steel wire guide wheel. Background Technology

[0002] Wire guide wheels are devices used for guiding or supporting wires, typically employing a fixed roller assembly. This assembly mainly consists of a roller with bearings, directly fixed to the equipment's support structure via bolts or other means. The position and angle of the roller or guide component are immutable once installed and fixed.

[0003] In actual production, depending on different product types, wire specifications, or process requirements, it is often necessary to precisely adjust the wire's entry and exit angles or its precise position on the equipment. Existing fixed devices cannot meet this flexible adjustment need, resulting in limited equipment applicability or requiring time-consuming and laborious replacement of entire components to adapt to different production conditions. Secondly, due to the lack of an effective anti-slip mechanism, under dynamic conditions such as changes in wire tension, equipment vibration, or high-speed operation, the wire can easily jump out of the guide groove of the fixed guide device, leading to production interruptions, material waste, and affecting production efficiency and product quality. Therefore, we propose a novel wire guide wheel. Summary of the Invention

[0004] In view of the problems in the prior art, this utility model provides a novel steel wire guide wheel.

[0005] The technical solution adopted by this utility model to solve its technical problem is a novel steel wire guide wheel, including a fixed guide plate, a rotating bracket mounted on one side wall of the fixed guide plate, a locking hinge mounted on one end of the side wall of the rotating bracket, and a guide plate mounted on the rotating bracket through the locking hinge. A rotating shaft is mounted on the bottom of the end of the guide plate away from the rotating bracket. The guide plate is rotatably connected to a wire guide wheel through the rotating shaft. An anti-skip wire bolt is screwed onto the side wall of the guide plate above the rotating shaft.

[0006] A lifting knob is rotatably connected to the top of the guide plate on the side away from the fixed guide plate. A transmission screw is provided at the bottom of the lifting knob. A threaded hole is screwed onto the outer circumference of the transmission screw, and the threaded hole is opened on the surface of the lifting slider. The lifting slider slides inside the lifting groove through the screwed connection structure of the transmission screw and the threaded hole. The lifting groove is opened on the side wall of the guide plate away from the fixed guide plate. A driven bracket is fixedly connected to the side of the lifting slider away from the lifting groove. A driven wheel is rotatably connected to the side wall of the driven bracket through a rotating shaft.

[0007] By adopting the above technical solution, when the steel wire passes through the guide channel, the first feed hole and the second feed hole, through the fixed guide plate and the groove on the surface of the wire guide wheel, the wire guide wheel rotates in the shaft as the steel wire is transmitted, which ensures that the steel wire can slide or roll smoothly and with low friction when passing through. During the process of guiding the steel wire, the guide plate can rotate at a certain angle around the locking hinge. After the locking hinge has rotated to the correct angle, the internal shaft is locked by screwing in the bolt to prevent it from rotating, thereby changing the guiding angle of the wire guide wheel, thus bending the steel wire to a certain extent, improving production flexibility and adaptability, ensuring production continuity and stability, improving product quality and production efficiency, and simplifying operation and maintenance.

[0008] After the steel wire passes through the guide wheel and anti-skid bolt, the driven wheel assists in adjusting the guide, pressing the steel wire into the groove of the guide wheel. The wire exit angle is adjusted according to the deflection of the guide wheel. When adjusting steel wires of different sizes, the transmission screw is driven to rotate by rotating the lifting knob, which in turn causes the lifting slider screwed to the transmission screw to rotate. Finally, under the restriction of the limit groove and limit block in the lifting groove, the vertical displacement is achieved, thereby driving the driven bracket and the driven wheel on its side wall to adjust the height to match the diameter of the steel wire, thus improving the applicability.

[0009] Specifically, a first feed hole is provided at the center of the top of the fixed guide plate, and a second feed hole matching the first feed hole is provided through the center of the side wall of the rotating bracket.

[0010] By adopting the above technical solution, the steel wire is guided into the space between the wire guide wheel and the anti-skid bolt through the first feed hole and the second feed port.

[0011] Specifically, limit blocks are fixedly connected to both sides of the lifting slider, and a limit groove that matches the limit block is opened inside the lifting groove.

[0012] By adopting the above technical solution, the limiting block and the matching limiting groove in the lifting groove ensure that the lifting slider will not rotate with the rotation of the transmission screw during vertical displacement.

[0013] Specifically, the side wall of the fixed guide plate away from the rotating bracket has an integrally constructed guide channel, and the guide channel is connected to the first feed hole.

[0014] By adopting the above technical solution, the steel wire is guided into the device through the guide channel, and the anti-skid bolts prevent the steel wire from falling out of the groove of the guide wheel during operation due to jumping, vibration or tension changes, thereby preventing the steel wire from going out of the groove.

[0015] Specifically, the bottom end of the transmission screw is rotatably connected to the bottom end of the lifting groove via a connecting shaft.

[0016] By adopting the above technical solution, the transmission screw is kept in place when the lifting knob is rotated by the connecting shaft, thereby driving the lifting slider to make vertical displacement.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. When the steel wire passes through the guide channel, the first feed hole and the second feed hole, through the groove on the surface of the fixed guide plate and the wire guide wheel, the wire guide wheel rotates in the shaft as the steel wire is transmitted to ensure that the steel wire can slide or roll smoothly and with low friction. During the process of guiding the steel wire, the guide plate can rotate at a certain angle around the locking hinge. After the locking hinge has rotated to the correct angle, the internal shaft is locked by screwing in the bolt to prevent it from rotating, thereby changing the guiding angle of the wire guide wheel, thus bending the steel wire to a certain extent, improving production flexibility and adaptability, ensuring production continuity and stability, improving product quality and production efficiency, and simplifying operation and maintenance;

[0019] 2. After the steel wire passes through the guide wheel and anti-skid bolt, the driven wheel assists in adjusting the guide, pressing the steel wire into the groove of the guide wheel. The wire exit angle is adjusted according to the deflection of the guide wheel. When adjusting steel wires of different sizes, the transmission screw is driven to rotate by rotating the lifting knob, which causes the lifting slider screwed to the transmission screw to rotate. Finally, under the restriction of the limit groove and limit block in the lifting groove, the vertical displacement is achieved, thereby driving the driven bracket and the driven wheel on its side wall to adjust the height to match the diameter of the steel wire, thus improving the applicability. Attached Figure Description

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0021] Figure 1 is an isometric view of this utility model;

[0022] Figure 2 is a schematic diagram showing the disassembled connection structure between the fixed guide plate and the rotating bracket of this utility model;

[0023] Figure 3 is a schematic diagram of the connection structure between the lifting bolt and the lifting slider of this utility model;

[0024] In the diagram: 1. Fixed guide plate; 2. First feed hole; 3. Rotating bracket; 4. Second feed hole; 5. Locking hinge; 6. Guide plate; 7. Rotating shaft; 8. Wire guide wheel; 9. Anti-skip wire bolt; 10. Lifting knob; 11. Transmission screw; 12. Lifting groove; 13. Threaded hole; 14. Lifting slider; 15. Limit block; 16. Driven bracket; 17. Driven wheel; 18. Guide channel. Detailed Implementation

[0025] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0026] Please refer to Figures 1-3. This utility model embodiment provides a technical solution: a novel steel wire guide wheel, including a fixed guide plate 1, a rotating bracket 3 mounted on one side wall of the fixed guide plate 1, a locking hinge 5 mounted on one end of the side wall of the rotating bracket 3, and a guide plate 6 mounted on the rotating bracket 3 via the locking hinge 5. A rotating shaft 7 is mounted on the bottom of the end of the guide plate 6 away from the rotating bracket 3. The guide plate 6 is rotatably connected to a wire guide wheel 8 via the rotating shaft 7. An anti-skip wire bolt 9 is screwed onto the side wall of the guide plate 6 above the rotating shaft 7.

[0027] A lifting knob 10 is rotatably connected to the top of the guide plate 6 away from the fixed guide plate 1. A transmission screw 11 is provided at the bottom of the lifting knob 10. A threaded hole 13 is screwed onto the outer periphery of the transmission screw 11. The threaded hole 13 is opened on the surface of the lifting slider 14. The lifting slider 14 slides inside the lifting groove 12 through the screwed connection structure of the transmission screw 11 and the threaded hole 13. The lifting groove 12 is opened on the side wall of the guide plate 6 away from the fixed guide plate 1. A driven bracket 16 is fixedly connected to the side of the lifting slider 14 away from the lifting groove 12. A driven wheel 17 is rotatably connected to the side wall of the driven bracket 16 through a rotating shaft 7.

[0028] In use, when the steel wire passes through the guide channel 18, the first feed hole 2 and the second feed hole 4 through the fixed guide plate 1 and the groove on the surface of the wire guide wheel 8, the wire guide wheel 8 rotates in the rotating shaft 7 as the steel wire is transmitted, so that the steel wire can slide or roll smoothly and with low friction. During the process of guiding the steel wire, the guide plate 6 can rotate at a certain angle around the locking hinge 5. After the locking hinge 5 has rotated to the correct angle, the internal shaft is locked by screwing in the bolt to prevent it from rotating, thereby changing the guiding angle of the wire guide wheel 8, thus bending the steel wire to a certain extent, improving production flexibility and adaptability, ensuring production continuity and stability, improving product quality and production efficiency, and simplifying operation and maintenance.

[0029] After the steel wire passes through the guide wheel 8 and the anti-skid bolt 9, the driven wheel 17 assists in adjusting the guide, pressing the steel wire into the groove of the guide wheel 8. The wire exit angle is adjusted according to its deflection. When adjusting steel wires of different sizes, the transmission screw 11 is driven to rotate by rotating the lifting knob 10, which causes the lifting slider 14 screwed into the transmission screw 11 to rotate. Finally, under the restriction of the limiting groove and the limiting block 15 in the lifting groove 12, the vertical displacement is achieved, thereby driving the driven bracket 16 and the driven wheel 17 on its side wall to adjust the height to match the diameter of the steel wire, thus improving the applicability.

[0030] As shown in the figure, a first feed hole 2 is provided at the center of the top of the fixed guide plate 1, and a second feed hole 4 that matches the first feed hole 2 is provided at the center of the side wall of the rotating bracket 3.

[0031] In use, the steel wire is guided into the space between the wire guide wheel 8 and the anti-skip bolt 9 through the first feed hole 2 and the second feed port.

[0032] As shown in the figure, limit blocks 15 are fixedly connected to both sides of the lifting slider 14, and the lifting groove 12 has a limit groove that matches the limit block 15.

[0033] In use, the limiting block 15 and the limiting groove in the lifting groove 12 are matched to prevent the lifting slider 14 from rotating with the rotation of the transmission screw 11 when it is in vertical displacement.

[0034] As shown in the figure, the side wall of the fixed guide plate 1 away from the rotating bracket 3 is integrally constructed with a guide channel 18, and the guide channel 18 is connected to the first feed hole 2.

[0035] During use, the steel wire is guided into the device through the guide channel 18. The anti-skid bolt 9 is used to prevent the steel wire from falling out of the groove of the guide wheel 8 due to jumping, vibration or tension changes during operation, thereby preventing the steel wire from falling out of the groove.

[0036] As shown in the figure, the bottom end of the transmission screw 11 is rotatably connected to the bottom end of the lifting groove 12 via a connecting shaft.

[0037] In use, the connecting shaft keeps the transmission screw 11 in place when the lifting knob 10 is rotated, thereby driving the lifting slider 14 to move vertically.

[0038] The working principle and usage process of this utility model are as follows: The steel wire is guided into the space between the wire guide wheel 8 and the anti-skid bolt 9 through the first feed hole 2 and the second feed inlet. When the steel wire passes through the guide channel 18, the first feed hole 2, and the second feed hole 4, through the fixed guide plate 1 and into the groove on the surface of the wire guide wheel 8, the wire guide wheel 8 rotates within the rotating shaft 7 as the steel wire is transmitted, ensuring that the steel wire can slide or roll smoothly and with low friction. During the process of guiding the steel wire, the guide plate 6 can rotate at a certain angle around the locking hinge 5. After the locking hinge 5 has rotated to the correct angle, the internal shaft is locked by screwing in the bolt to prevent it from rotating, thereby changing the guiding angle of the wire guide wheel 8, thus bending the steel wire to a certain extent. After being guided by the wire guide wheel 8 and the anti-skid bolt 9, the wire is pressed into the groove of the wire guide wheel 8 by the auxiliary adjustment guide wheel 17. The wire exit angle is adjusted according to the deflection of the guide wheel. When adjusting wires of different sizes, the transmission screw 11 is driven to rotate by rotating the lifting knob 10, which causes the lifting slider 14 screwed into the transmission screw 11 to rotate. Finally, under the restriction of the limiting groove and the limiting block 15 in the lifting groove 12, the wire is displaced in the vertical direction, thereby driving the driven bracket 16 and the driven wheel 17 on its side wall to adjust the height to match the diameter of the wire. This improves the applicability, increases production flexibility and adaptability, ensures production continuity and stability, improves product quality and production efficiency, and simplifies operation and maintenance.

[0039] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The descriptions of the above embodiments and specifications are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A novel steel wire guide wheel, characterized in that, The system includes a fixed guide plate (1), a rotating bracket (3) mounted on one side wall of the fixed guide plate (1), a locking hinge (5) mounted on one end of the side wall of the rotating bracket (3), and a guide plate (6) mounted on the rotating bracket (3) via the locking hinge (5). A rotating shaft (7) is mounted on the bottom of the guide plate (6) away from the rotating bracket (3). The guide plate (6) is rotatably connected to a wire guide wheel (8) via the rotating shaft (7). An anti-skip wire bolt (9) is screwed onto the side wall of the guide plate (6) above the rotating shaft (7). A lifting knob (10) is rotatably connected to the top of the guide plate (6) away from the fixed guide plate (1). A transmission screw (11) is provided at the bottom of the lowering knob (10). The outer circumference of the transmission screw (11) is screwed with a threaded hole (13), and the threaded hole (13) is opened on the surface of the lifting slider (14). The lifting slider (14) slides inside the lifting groove (12) through the screwed connection structure of the transmission screw (11) and the threaded hole (13). The lifting groove (12) is opened on the side wall of the guide plate (6) away from the fixed guide plate (1). A driven bracket (16) is fixedly connected to the side of the lifting slider (14) away from the lifting groove (12). The side wall of the driven bracket (16) is rotatably connected to a driven wheel (17) through a rotating shaft.

2. The novel wire guide wheel according to claim 1, characterized in that, The top of the fixed guide plate (1) is provided with a first feed hole (2) at the center, and the side wall of the rotating bracket (3) is provided with a second feed hole (4) that matches the first feed hole (2).

3. A novel wire guide wheel according to claim 1, characterized in that, Limiting blocks (15) are fixedly connected to both sides of the lifting slider (14), and a limiting groove that matches the limiting block (15) is opened inside the lifting groove (12).

4. A novel steel wire guide wheel according to claim 2, characterized in that, The fixed guide plate (1) has an integral guide channel (18) on the side wall away from the rotating bracket (3), and the guide channel (18) is connected to the first feed hole (2).

5. A novel wire guide wheel according to claim 1, characterized in that, The bottom end of the transmission screw (11) is rotatably connected to the bottom end of the lifting groove (12) via a connecting shaft.

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