Take-up device for enameled wire production with take-up wheel convenient to disassemble
The design of the electric telescopic rod and pulley system enables convenient disassembly of the enameled wire take-up device, solving the problem of inconvenient disassembly of traditional devices and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGXI JINGWEI SPECIAL WIRE CO LTD
- Filing Date
- 2025-05-16
- Publication Date
- 2026-05-01
AI Technical Summary
Traditional enameled wire take-up devices are inconvenient to disassemble, require specialized tools, and are cumbersome to operate, which reduces production efficiency.
The moving block is driven by an electric telescopic rod, which moves the bearing sleeve through the connecting rod, pushing the slide bar to move linearly. This releases the fixed connection between the take-up roller and the slide bar. Combined with the motor-driven pulley to transmit power, the take-up roller can rotate and is easy to disassemble.
It simplifies the disassembly process of the take-up roller, improves operational efficiency and convenience, eliminates the need for manual operation or excessive external force, and significantly enhances production efficiency.
Smart Images

Figure CN224185613U_ABST
Abstract
Description
Enamelled wire production take-up device with easy-to-disassemble take-up reel Technical Field
[0001] This utility model relates to the technical field of enameled wire production equipment, and in particular to a take-up device for enameled wire production that facilitates the disassembly of the take-up reel. Background Technology
[0002] Enameled wire is a type of electrical wire with a metal base and an insulating enamel coating. Common enameled wires are made of copper or aluminum wire, undergoing multiple coating and drying processes to form a uniform insulating coating. Enameled wire is widely used in the windings of electrical equipment such as motors, transformers, coils, and household appliances. Due to its excellent electrical insulation, high-temperature resistance, and high mechanical strength, it effectively prevents short circuits and current leakage in electrical components. The insulating coating of enameled wire typically uses materials such as polyester, polyimide, and polyurethane, which have good corrosion resistance and oxidation resistance, ensuring its stability in complex environments.
[0003] However, traditional enameled wire take-up devices suffer from inconvenient disassembly. In existing designs, disassembling the take-up roller usually requires specialized tools, and the operation is cumbersome and time-consuming. This not only increases the complexity of manual operation but also significantly reduces the production efficiency of the take-up device. Summary of the Invention
[0004] To overcome the above shortcomings, this utility model provides a take-up device for enameled wire production that facilitates the disassembly of the take-up reel. It aims to improve the problem that the disassembly of the take-up roller in the prior art usually requires professional tools, and the operation process is cumbersome and time-consuming. This not only increases the complexity of manual operation, but also significantly reduces the production efficiency of the take-up device.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a take-up device for enameled wire production that facilitates the disassembly of the take-up reel, comprising a base plate, fixed plates fixedly connected to the top two sides of the base plate, a rotating tube rotatably connected inside the right fixed plate, a driven pulley fixedly connected to the outside of the rotating tube, the driven pulley being connected to the driving pulley via a belt, the output end of a motor fixedly connected inside the driving pulley, and a limit component slidably connected inside the rotating tube, the limit component being used to restrict the movement of the take-up roller.
[0006] Furthermore, the limiting component includes a slide rod, the outside of which is slidably connected to the inside of the rotating tube, and limiting blocks are fixedly connected to both sides of the outside of the slide rod, the outside of which are slidably connected to the inside of the rotating tube.
[0007] Furthermore, a bearing sleeve is provided on the outside of the slide rod, a connecting rod is fixedly connected to the outside of the bearing sleeve, a moving block is fixedly connected to the top of the connecting rod, and the output end of an electric telescopic rod is fixedly connected to the outside of the moving block.
[0008] Furthermore, a connecting shaft is rotatably connected to the outside of the fixed plate on the left side, and a baffle and a limiting strip are fixedly connected to the outside of both the connecting shaft and the slide rod.
[0009] Furthermore, the outer side of the limiting strip is disposed inside the limiting groove, which is located inside the take-up roller.
[0010] Furthermore, the take-up roller has a groove inside, and a connecting shaft and a sliding rod are provided inside the groove. The groove communicates with the limiting groove.
[0011] Furthermore, the electric telescopic rod is externally fixedly connected to the outside of the fixed plate.
[0012] Furthermore, the motor is externally fixedly connected to the top of the base plate.
[0013] This utility model has the following beneficial effects:
[0014] 1. In this utility model, an electric telescopic rod drives a moving block, which in turn moves a bearing sleeve via a connecting rod. The movement of the bearing sleeve then pushes a sliding rod to move linearly. When the sliding rod moves, it disengages from the internal structure of the take-up roller, thus separating the connection between the take-up roller and the sliding rod. This process effectively releases the take-up roller from its fixation, allowing it to be easily disassembled. This design simplifies the disassembly of the take-up roller, eliminating the need for manual operation or excessive external force, greatly improving operational efficiency and convenience.
[0015] 2. In this invention, a motor drives the active pulley to rotate, which in turn drives the driven pulley to rotate via a belt. The driven pulley then transmits power through a rotating tube, pushing the slide bar to rotate. During rotation, the slide bar, in conjunction with the limiting strip, drives the take-up roller to rotate. The rotation of the take-up roller allows the take-up operation to proceed smoothly. Attached Figure Description
[0016] Figure 1 is a perspective view of the enameled wire production take-up device with an easy-to-disassemble take-up reel proposed in this utility model;
[0017] Figure 2 is a partial structural schematic diagram of the take-up device for enameled wire production that facilitates the disassembly of the take-up reel proposed in this utility model.
[0018] Figure 3 is a schematic diagram of the take-up roller structure of the take-up device for enameled wire production that is easy to disassemble, as proposed in this utility model.
[0019] Legend:
[0020] 1. Base plate; 2. Fixing plate; 3. Rotary tube; 4. Connecting shaft; 5. Limiting strip; 6. Bearing sleeve; 7. Connecting rod; 8. Moving block; 9. Electric telescopic rod; 10. Baffle plate; 11. Limiting block; 12. Motor; 13. Drive pulley; 14. Belt; 15. Driven pulley; 16. Take-up roller; 17. Slot; 18. Limiting slot; 19. Slide rod. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Referring to Figures 1, 2, and 3, an embodiment of this utility model provides a take-up device for enameled wire production that facilitates the disassembly of the take-up reel. The device includes a base plate 1, with fixed plates 2 fixedly connected to both sides of the top of the base plate 1. A rotating tube 3 is rotatably connected inside the right fixed plate 2. A driven pulley 15 is fixedly connected to the outside of the rotating tube 3. The driven pulley 15 is connected to a driving pulley 13 via a belt 14. The output end of a motor 12 is fixedly connected inside the driving pulley 13. The motor 12 is fixedly connected to the top of the base plate 1. A limiting component is slidably connected inside the rotating tube 3 to restrict the movement of the take-up roller 16. The limiting component includes a slide rod 19, which is slidably connected to the outside of the rotating tube 3. Limiting blocks 11 are fixedly connected to both sides of the outside of the slide rod 19, and the limiting blocks 11 are slidably connected to the outside of the rotating tube 3.
[0023] Fixed plates 2 are fixedly connected to the top two sides of the base plate 1, and a rotating tube 3 is rotatably connected inside the right fixed plate 2. A driven pulley 15 is fixedly connected to the outside of the rotating tube 3, and is connected to the driving pulley 13 via a belt 14. The driving pulley 13 is driven to rotate by a motor 12. The output end of the motor 12 is connected to the driving pulley 13, providing power support. A limit component is slidably connected inside the rotating tube 3, mainly used to limit the movement of the take-up roller 16 and ensure the stability of the take-up process.
[0024] Referring to Figures 1 and 2, a bearing sleeve 6 is provided on the outside of the slide rod 19, a connecting rod 7 is fixedly connected to the outside of the bearing sleeve 6, a moving block 8 is fixedly connected to the top of the connecting rod 7, the output end of the electric telescopic rod 9 is fixedly connected to the outside of the moving block 8, and the electric telescopic rod 9 is fixedly connected to the outside of the fixed plate 2.
[0025] The limiting assembly consists of a slide rod 19, a limiting block 11, and a bearing sleeve 6. The slide rod 19 slides inside the rotating tube 3 and is connected to the connecting rod 7, the moving block 8, and the electric telescopic rod 9 via the bearing sleeve 6 to achieve linear movement of the slide rod 19. The limiting block 11 is used to prevent the slide rod 19 from rotating and ensure its correct position within the rotating tube 3. The function of the slide rod 19 is to limit and unlock the take-up roller 16 by sliding within the rotating tube 3 in cooperation with the limiting block 11, thereby facilitating the disassembly of the take-up roller 16.
[0026] Referring to Figures 1, 2, and 3, a connecting shaft 4 is rotatably connected to the outside of the left fixed plate 2. A baffle 10 and a limiting strip 5 are fixedly connected to the outside of both the connecting shaft 4 and the slide rod 19. The outside of the limiting strip 5 is set inside the limiting groove 18. The limiting groove 18 is opened inside the take-up roller 16. A slot 17 is opened inside the take-up roller 16. The connecting shaft 4 and the slide rod 19 are set inside the slot 17. The slot 17 communicates with the limiting groove 18.
[0027] The connecting shaft 4 is mainly used to install the baffle 10 and the limiting strip 5 on the other side. The baffle 10 and the limiting strip 5 together limit the position of the take-up roller 16. The slots 17 on both sides are used to install the slide bar 19 and the connecting shaft 4, respectively, while the limiting groove 18 is specifically used to install the limiting strip 5, thereby achieving precise limit control.
[0028] Working principle: When take-up is required, motor 12 drives drive pulley 13 to rotate, which in turn drives driven pulley 15 to rotate via belt 14. Driven pulley 15 then transmits power through rotary tube 3, causing slide bar 19 to rotate. During rotation, slide bar 19 cooperates with limit bar 5 to restrict its range of motion and drives take-up roller 16 to start rotating. The rotation of take-up roller 16 facilitates the smooth take-up of enameled wire.
[0029] When the take-up roller 16 needs to be disassembled, the electric telescopic rod 9 drives the moving block 8, which in turn moves the bearing sleeve 6 via the connecting rod 7. The movement of the bearing sleeve 6 pushes the slide rod 19 in a linear motion, causing it to slide inside the rotating tube 3. When the slide rod 19 moves, it disengages from the internal connection structure of the take-up roller 16 (i.e., the connection with the slot 17), thus releasing the fixed relationship between the take-up roller 16 and the slide rod 19. In this way, the take-up roller 16 can be easily disassembled without manual operation or excessive external force. This process significantly improves the efficiency and convenience of disassembling the take-up roller 16.
[0030] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A take-up device for enameled wire production with an easily detachable take-up reel, comprising a base plate (1), characterized in that: The top two sides of the base plate (1) are fixedly connected to the fixing plate (2). The inside of the right fixing plate (2) is rotatably connected to the rotating tube (3). The outside of the rotating tube (3) is fixedly connected to the driven pulley (15). The driven pulley (15) is connected to the driving pulley (13) through the belt (14). The inside of the driving pulley (13) is fixedly connected to the output end of the motor (12). The inside of the rotating tube (3) is slidably connected to the limit component, which is used to limit the movement of the take-up roller (16).
2. The take-up device for enameled wire production with an easily detachable take-up reel as described in claim 1, characterized in that: The limiting component includes a slide rod (19), the outside of which is slidably connected to the inside of the rotating tube (3), and limiting blocks (11) are fixedly connected to both sides of the outside of the slide rod (19), and the outside of the limiting blocks (11) is slidably connected to the inside of the rotating tube (3).
3. The take-up device for enameled wire production with an easily detachable take-up reel as described in claim 2, characterized in that: The slide rod (19) is provided with a bearing sleeve (6) on the outside. A connecting rod (7) is fixedly connected to the outside of the bearing sleeve (6). A moving block (8) is fixedly connected to the top of the connecting rod (7). The output end of an electric telescopic rod (9) is fixedly connected to the outside of the moving block (8).
4. The take-up device for enameled wire production with an easily detachable take-up reel as described in claim 1, characterized in that: The fixed plate (2) on the left side is rotatably connected to a connecting shaft (4), and the connecting shaft (4) and the slide rod (19) are both fixedly connected to a baffle (10) and a limiting strip (5).
5. The take-up device for enameled wire production with an easily detachable take-up reel as described in claim 4, characterized in that: The outer side of the limiting strip (5) is disposed inside the limiting groove (18), which is located inside the take-up roller (16).
6. The take-up device for enameled wire production with an easily detachable take-up reel as described in claim 1, characterized in that: The take-up roller (16) has a slot (17) inside, and a connecting shaft (4) and a slide rod (19) are provided inside the slot (17). The slot (17) communicates with the limiting groove (18).
7. The take-up device for enameled wire production facilitating dismounting of the take-up wheel according to claim 3, characterized in that: The electric telescopic rod (9) is externally fixedly connected to the outside of the fixed plate (2).
8. The take-up device for enameled wire production with an easily detachable take-up reel as described in claim 1, characterized in that: The motor (12) is externally fixedly connected to the top of the base plate (1).