Titanium basket capable of rapidly replacing filter cloth

Abstract

The titanium basket comprises a hollow basket body with an opening at the bottom, the filter cloth arranged at the opening at the lower part of the basket body, and a bottom frame which is arranged below the filter cloth and is used for clamping the filter cloth with the basket body, the bottom frame is hollow, the upper end face of the bottom frame and the lower end face of the basket body clamp filter cloth in the vertical direction, the basket body is defined by a plurality of side plates, the side face of the bottom frame extends upwards to form a connecting wall, a plurality of connecting holes are formed in the connecting wall and are of an internal thread structure, and bolts penetrate through the connecting holes to press the filter cloth on the side plates. And meanwhile, the bottom frame is detachably connected with the basket body. According to the utility model, the filter cloth is clamped by the basket body and the bottom frame, and the basket body and the bottom frame are detachably connected, so that the filter cloth is conveniently replaced.

Description

A titanium basket with quick filter cloth replacement Technical Field

[0001] This utility model belongs to the field of diamond wire saw manufacturing, and in particular relates to a titanium basket with a quick filter cloth replacement. Background Technology

[0002] Diamond wire saws, as highly efficient cutting tools, are widely used in photovoltaics, semiconductors, and gemstone processing due to their high precision and low wear. Electroplating is an indispensable key process in the manufacturing of diamond wire saws. Through electroplating, a composite coating containing diamond abrasive grains is uniformly deposited on the surface of a metal substrate, giving the diamond wire saw excellent wear resistance, cutting efficiency, and service life, thus significantly improving its overall performance and usability.

[0003] In the electroplating process, the titanium basket plays a crucial role as an important container for the anode material. The titanium basket effectively supports and fixes the anode material, ensuring its stable oxidation reaction in the electroplating solution and the continuous release of metal ions, providing a sufficient metal source for coating formation. Simultaneously, the filter cloth wrapped around the titanium basket prevents impurities such as anode sludge from entering the electroplating solution, ensuring the cleanliness of the solution and thus guaranteeing the quality of the electroplated product.

[0004] However, existing titanium baskets present numerous problems in practical use. Traditional titanium baskets typically attach the filter cloth to the basket body using stitching or pressure strips. This method requires removing the entire basket from the electroplating equipment for filter cloth replacement, a complex disassembly process. This operation is not only cumbersome but also time-consuming and labor-intensive, severely impacting production efficiency. Furthermore, frequent disassembly of the titanium basket can damage the basket structure, reducing its lifespan and increasing production costs. Summary of the Invention

[0005] The purpose of this invention is to provide a titanium basket with a quick-change filter cloth to solve the technical problem of quickly and conveniently changing the filter cloth during the diamond wire saw production process.

[0006] To achieve the above objectives, the specific technical solution of this utility model for a titanium basket with a quickly replaceable filter cloth is as follows:

[0007] A titanium basket with a quick-change filter cloth includes a basket body with a hollow bottom opening, a filter cloth disposed at the lower opening of the basket body, and a base frame disposed below the filter cloth and clamping the filter cloth with the basket body.

[0008] The base frame is hollow, with its upper end face and the lower end face of the basket vertically clamping the filter cloth. The basket is composed of several side plates. The side of the base frame extends upward to form a connecting wall. Several connecting holes are provided on the connecting wall. The connecting holes have an internal thread structure. Bolts pass through the connecting holes to press the filter cloth tightly onto the side plates, thereby achieving a detachable connection between the base frame and the basket.

[0009] As a further improvement of this utility model, the upper end of the side plate extends outward to form an extension wall, and the extension wall is provided with a concave limiting groove. The limiting groove cooperates with the limiting post in the electroplating tank to realize the rapid placement and limiting of the basket.

[0010] As a further improvement of this utility model, the lower end of the side plate extends towards the inner side of the basket to form a clamping wall, and the clamping wall cooperates with the upper end surface of the base frame to clamp the filter cloth.

[0011] As a further improvement of this utility model, a connecting plate is connected between the side plates. The connecting plate separates the electroplating material and, in conjunction with the base frame, clamps the filter cloth.

[0012] As a further improvement of this utility model, the side plate is provided with a handle for carrying and hanging.

[0013] As a further improvement of this utility model, the filter cloth is made of polyester fiber.

[0014] As a further improvement of this utility model, the hollowed-out shape of the base frame is an array grid.

[0015] As a further improvement of this utility model, a positioning protrusion is provided on the outer side of the side plate, and a positioning recess is provided on the connecting wall corresponding to the inner recess of the positioning protrusion. The positioning protrusion enters the positioning recess to achieve alignment between the connecting wall and the side plate.

[0016] As a further improvement of this utility model, the edge of the filter cloth is provided with a reinforcing part between the connecting wall and the side plate, and the reinforcing part is made of high-strength fiber material.

[0017] Beneficial effects:

[0018] The clamping structure formed by the basket, filter cloth, and perforated base frame breaks through the traditional filter cloth fixing mode. The connecting wall extending upward on the side of the base frame has internal threaded connection holes, which can be used to quickly press the filter cloth onto the side plate of the basket with bolts, realizing a detachable connection between the base frame and the basket. Compared with the traditional sewing or pressure strip fixing method, the entire titanium basket does not need to be disassembled when changing the filter cloth. Only the bolts need to be turned to quickly remove and install the filter cloth, which greatly simplifies the operation process, reduces the replacement time by about 80%, significantly improves production efficiency, and reduces labor costs.

[0019] The perforated base frame ensures full contact between the anode material and the electroplating solution, while the filter cloth effectively filters impurities such as anode sludge, ensuring the cleanliness of the electroplating solution. The clamping design between the base frame and the basket body ensures even stress on the filter cloth, preventing displacement or damage and extending its lifespan. Simultaneously, this robust connection method enhances the overall structural strength of the titanium basket, maintaining structural stability even during prolonged electroplating operations or frequent filter cloth replacements, reducing the risk of equipment failure due to loose components and lowering maintenance costs. Furthermore, this structural design is highly versatile, suitable for various sizes of electroplating tanks and anode materials, facilitating widespread application by enterprises and providing a reliable guarantee for the efficient and stable operation of electroplating production. Attached Figure Description

[0020] Figure 1 is a schematic diagram of the structure of a titanium basket with a quick-change filter cloth according to the present invention;

[0021] Figure 2 is a schematic diagram showing the connection of the basket, filter cloth and base frame;

[0022] Figure 3 is a side view of a titanium basket with a quick-change filter cloth;

[0023] The markings in the diagram are as follows: 1. Basket body; 11. Side plate; 111. Extension wall; 112. Limiting groove; 113. Clamping wall; 12. Connecting plate; 13. Handle; 2. Filter cloth; 3. Base frame; 31. Connecting wall; 311. Connecting hole. Detailed Implementation

[0024] To enhance understanding of this utility model, the present utility model will be further described in detail below with reference to the embodiments and accompanying drawings. These embodiments are only used to explain the present utility model and do not constitute a limitation on the scope of protection of the present utility model.

[0025] Implementation example:

[0026] As shown in Figures 1-3, a titanium basket with a quick-change filter cloth is used in the electroplating process of a diamond wire saw to hold nickel balls as the anode material. The filter cloth 2 held within the basket is easily replaced through the detachable mounting of the base frame 3 onto the basket body 1.

[0027] The basket 1 is hollow with an open bottom and is formed by four side plates 11. These side plates 11 enclose a space for holding the anode material, providing support and a place to hold the anode material during electroplating. The upper ends of the side plates 11 extend to both sides to form extension walls 111. The recessed limiting grooves 112 on these extension walls 111 precisely engage with the limiting posts in the electroplating tank, enabling rapid placement and stable positioning of the basket 1 within the tank. This ensures that the basket 1 does not shake or shift during electroplating, guaranteeing the stability of the process. Simultaneously, the bottom ends of the side plates 11 extend inwards to form clamping walls 113, which engage with the upper surface of the base frame 3 to clamp the filter cloth 2 from the inside, enhancing the stability of the filter cloth 2. Furthermore, connecting plates 12 connect the side plates 11. These connecting plates 12 not only separate the electroplating material but also engage with the base frame 3 to further strengthen the clamping effect on the filter cloth 2, preventing displacement during electroplating. The handle 13 on the outer side of the side plate 11 facilitates the handling of the titanium basket and its suspension within the electroplating tank, improving operational convenience. The positioning protrusion on the outer side of the side plate 11 engages with the corresponding positioning recess on the base frame connecting wall 31, assisting in the quick alignment and installation of the base frame and the basket.

[0028] Filter cloth 2 is made of polyester fiber, possessing excellent corrosion resistance and mechanical strength, enabling it to withstand the chemical environment of the electroplating solution and resist damage over extended use. Filter cloth 2 is positioned at the lower opening of the basket 1, its primary function being to filter impurities such as anode mud, ensuring the cleanliness of the electroplating solution and thus guaranteeing the quality of the electroplated products. The edges of filter cloth 2 are reinforced with high-strength fiber material, further enhancing the edge strength and preventing edge damage during installation and use, thereby extending the service life of filter cloth 2.

[0029] The base frame 3 has an array of perforated grids. This design ensures full contact between the anode material and the electroplating solution, allowing the anode material to undergo a stable oxidation reaction and release metal ions during electroplating. The upper end face of the base frame 3 and the lower end face of the basket 1 vertically clamp the filter cloth 2, thus fixing the filter cloth 2. The side of the base frame 3 extends upward to form a connecting wall 31, which wraps around the outside of the side plate 11. The connecting wall 31 has several internally threaded connecting holes 311. Bolts pass through the connecting holes 311 to press the filter cloth tightly onto the side plate 11, while also enabling a detachable connection between the base frame 3 and the basket 1. This is a key structure for enabling quick replacement of the filter cloth.

[0030] When using a titanium basket with a quick-change filter cloth, first place the anode material inside the basket body 1, then lay the filter cloth 2 flat at the lower opening of the basket body 1, ensuring that the filter cloth 2 completely covers the bottom opening of the basket body 1. Next, align the base frame 3 with the basket body 1, so that the positioning protrusion on the outer side of the side plate 11 enters the corresponding positioning recess of the connecting wall 31, initially determining the relative position of the base frame 3 and the basket body 2. Then, use bolts to pass through the connecting holes 311 on the connecting wall 31 and tighten the bolts to firmly clamp the filter cloth 2 between the base frame 3 and the basket body 1, completing the assembly of the titanium basket. After assembly, use the handle to move the titanium basket to the electroplating tank. Utilize the limiting groove 112 on the extension wall 111 of the basket body 1 to cooperate with the limiting post in the electroplating tank to quickly and accurately place the titanium basket in the appropriate position in the electroplating tank, and the electroplating operation can begin. When filter cloth 2 needs to be replaced, simply unscrew the bolts, remove the base frame 3, and the old filter cloth can be easily taken out. After replacing it with a new filter cloth, reassemble it according to the above installation steps. The operation is very simple and quick.

[0031] Compared to traditional titanium baskets, the titanium basket of this invention has significant advantages. Traditional titanium baskets use stitching or pressure strips to fix the filter cloth, requiring the entire basket to be disassembled for filter cloth replacement. This is cumbersome, time-consuming, and labor-intensive, severely impacting production efficiency. In contrast, this application utilizes bolts to achieve rapid fixing and disassembly of the filter cloth through the cooperation of the base frame connecting wall and the basket side plates, greatly simplifying the replacement process, significantly improving replacement efficiency, saving substantial manpower and time costs, and ensuring the continuity of electroplating production. Regarding structural stability, the design of the basket body and base frame clamping the filter cloth, along with the auxiliary connecting plates between the side plates, makes the overall structure of the titanium basket more stable, reducing the impact of shaking during electroplating on the electroplating effect and improving the quality of electroplated products. Simultaneously, the structural design of this titanium basket effectively extends the service life of the filter cloth, reduces equipment failure risks and maintenance costs, and has good economic benefits and practical value, better meeting the high-efficiency requirements of modern electroplating production.

[0032] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.

Claims

1. A titanium basket with a quickly replaceable filter cloth, characterized in that, The device includes a hollow basket with an open bottom, a filter cloth disposed at the lower opening of the basket, and a base frame disposed below the filter cloth and clamping the filter cloth with the basket. The base frame is hollow, with its upper end face clamping the filter cloth vertically against the lower end face of the basket. The basket is composed of several side plates, and the side of the base frame extends upward to form a connecting wall. The connecting wall is provided with several connecting holes, which are internally threaded. Bolts pass through the connecting holes to press the filter cloth tightly onto the side plates, thereby achieving a detachable connection between the base frame and the basket.

2. The titanium basket with quick-change filter cloth according to claim 1, characterized in that, The upper end of the side plate extends outward to form an extension wall, and the extension wall is provided with a recessed limiting groove. The limiting groove cooperates with the limiting post in the electroplating tank to realize the rapid placement and limiting of the basket.

3. The titanium basket with quick-change filter cloth according to claim 1, characterized in that, The lower end of the side plate extends towards the inside of the basket to form a clamping wall, which cooperates with the upper end face of the base frame to clamp the filter cloth.

4. The titanium basket with quick-change filter cloth according to claim 1, characterized in that, A connecting plate is connected between the side plates. The connecting plate separates the electroplating material and, in conjunction with the base frame, clamps the filter cloth.

5. The titanium basket with quick-change filter cloth according to claim 1, characterized in that, The side panel is equipped with handles for carrying and hanging.

6. The titanium basket with quick-change filter cloth according to claim 1, characterized in that, The filter cloth is made of polyester fiber.

7. The titanium basket with quick-change filter cloth according to claim 1, characterized in that, The base frame has a perforated grid pattern.

8. The titanium basket with quick-change filter cloth according to claim 1, characterized in that, The side plate has a positioning protrusion on its outer side, and the connecting wall has a positioning recess corresponding to the inner recess of the positioning protrusion. The positioning protrusion enters the positioning recess to achieve alignment between the connecting wall and the side plate.

9. The titanium basket with quick-change filter cloth according to claim 6, characterized in that, The edge of the filter cloth is provided with a reinforcing part between the connecting wall and the side plate, and the reinforcing part is made of high-strength fiber material.

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