Dyeing material color control equipment

By introducing vertical stirring blades and a liquid suction mechanism into the dye and chemical mixer, three-dimensional turbulent mixing of dyes and chemicals is achieved, solving the problem of uneven mixing of dye and chemical components and improving the color control effect.

CN224186445UActive Publication Date: 2026-05-01FOSHAN NANHAI TAIYUAN PRINTING & DYEING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FOSHAN NANHAI TAIYUAN PRINTING & DYEING CO LTD
Filing Date
2025-06-04
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

The existing dye and chemical mixers do not mix the dye and chemical components well during rotation, resulting in poor color control.

Method used

The system employs a mixing tank, support frame, vertical pipe, stirring blades, liquid guiding tank, sealing piston, pull rod, liquid suction pipe, and liquid suction guiding mechanism. Horizontal mixing is achieved through the stirring blades in the vertical pipe, while vertical circulation is achieved through the liquid suction guiding mechanism, forming a three-dimensional turbulent mixing.

Benefits of technology

It improves the mixing effect of dyes and chemicals, ensures uniform mixing of internal components, and enhances color control.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses dye color control equipment, which relates to the technical field of dye treatment and comprises a mixing barrel and a support frame fixedly arranged at the top of the mixing barrel, a vertical pipe is rotatably arranged at the upper end of the support frame in a penetrating manner, a plurality of stirring blades axially and uniformly distributed are fixedly arranged on the pipe wall of the vertical pipe, and a liquid guide barrel is fixedly arranged at the top of the support frame. The inner wall of the liquid guide barrel is in sliding contact with a sealing piston, a pull rod is fixedly arranged at the top of the sealing piston, the lower end of one side of the liquid guide barrel communicates with a liquid inlet pipe, the lower end of the liquid inlet pipe is rotationally arranged in the vertical pipe, the lower end of the other side of the liquid guide barrel communicates with a liquid suction pipe, and the lower end of the liquid suction pipe extends into the mixing barrel; a suction liquid guide mechanism used for driving the sealing piston to move is arranged between the supporting frame and the liquid guide barrel. According to the dye mixing device, when the dye is mixed by the stirring blades, the dye at the lower end in the mixing barrel is sucked and discharged to the upper part of the mixing barrel, so that the dye can be mixed transversely and longitudinally, and the mixing effect is improved.
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Description

A dye color control device Technical Field

[0001] This utility model relates to the field of dye and chemical processing technology, specifically to a dye and chemical color control device. Background Technology

[0002] Dyes and chemicals are a general term for dyeing agents and chemical auxiliaries, widely used in textile, printing and dyeing industries. They are mainly used to impart color to materials or improve their processing performance. In order to ensure that the dyes and chemicals are mixed evenly and to avoid color spots or sedimentation, they are stirred during the processing. The traditional stirring method involves adding the dyes and chemicals into a stirrer and mixing them with the stirring blades in the stirrer. However, the stirring blades inside the existing stirrers rotate in a fixed axial direction during the rotation process. This causes the dyes and chemicals to only rotate in a fixed direction with the stirring blades, which prevents the components of the dyes and chemicals from mixing quickly, reduces the mixing effect, and makes it impossible to effectively control the color of the dyes and chemicals.

[0003] Therefore, we propose a dye color control device to solve the above problems. Summary of the Invention

[0004] In view of the problems existing in the color control equipment for dyes and chemicals, this utility model is proposed.

[0005] Therefore, the purpose of this utility model is to provide a color control device for dyes and chemicals, which solves the problem that the internal components of dyes and chemicals cannot be effectively mixed and deteriorated in the existing color control process.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A dye color control device includes a mixing tank and a support frame fixedly mounted on the top of the mixing tank. A vertical pipe is rotatably inserted through the upper end of the support frame. Multiple axially uniformly distributed stirring blades are fixedly mounted on the wall of the vertical pipe. A liquid guide tank is fixedly mounted on the top of the support frame. A sealing piston is slidably contacted on the inner wall of the liquid guide tank. A pull rod is fixedly mounted on the top of the sealing piston. A liquid inlet pipe is connected to the lower end of one side of the liquid guide tank. The lower end of the liquid inlet pipe is rotatably mounted inside the vertical pipe. A liquid suction pipe is connected to the lower end of the other side of the liquid guide tank. The lower end of the liquid suction pipe extends into the mixing tank.

[0008] A suction and guiding mechanism for driving the movement of the sealing piston is provided between the support frame and the liquid guiding tank.

[0009] Preferably, the suction and guiding mechanism includes a drive screw, which is rotatably disposed inside the support frame. A slider is threadedly sleeved on the wall of the drive screw, and the slider is fixedly sleeved on the outside of the pull rod. The lower end of the drive screw is provided with a stirring transmission mechanism for driving the vertical tube and the drive screw to rotate.

[0010] Preferably, the stirring transmission mechanism includes a forward and reverse rotating motor, which is fixedly mounted on the upper end of the outer wall of the support frame, and the output shaft extends out of the support frame and is fixedly provided with a driving bevel gear. The lower end of the driving screw is fixedly provided with a transmission bevel gear, and the driving bevel gear and the transmission bevel gear are configured to cooperate.

[0011] The upper ends of the drive screw and the vertical tube are jointly fitted with a synchronous pulley, and a synchronous belt is provided on the outer side of the synchronous pulley for transmission.

[0012] Preferably, both the inlet pipe and the suction pipe are fixedly fitted with liquid one-way valves.

[0013] Furthermore, the bottom of the mixing tank is connected to an outlet pipe.

[0014] Preferably, the bottom of the mixing tank is fixedly provided with a plurality of support legs that are evenly distributed axially.

[0015] The technical effects and advantages provided by this utility model in the above technical solution are as follows:

[0016] 1. This utility model, through the provided mixing tank, support frame, vertical pipe, stirring blade, liquid guiding tank, sealing piston, pull rod, liquid suction pipe, liquid guiding pipe and suction guiding mechanism, can draw and discharge the dyes and chemicals located at the lower end of the mixing tank to the upper part of the mixing tank when the stirring blade mixes the dyes and chemicals, so that the dyes and chemicals can be mixed horizontally and vertically, thereby improving the mixing effect.

[0017] 2. This utility model, through its provided liquid suction and guiding mechanism, support frame and stirring transmission mechanism, enables the liquid suction and guiding mechanism to operate synchronously while the vertical pipe rotates, thereby reducing energy consumption and improving the color control effect of dyes and chemicals. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0019] Figure 1 is a three-dimensional structural diagram of this utility model;

[0020] Figure 2 is a side view of this utility model;

[0021] Figure 3 is an enlarged schematic diagram of part A of Figure 2 of this utility model.

[0022] Explanation of reference numerals in the attached figures:

[0023] 1. Mixing tank; 2. Support frame; 3. Vertical pipe; 4. Stirring blade; 5. Liquid guide tank; 6. Sealing piston; 7. Pull rod; 8. Liquid inlet pipe; 9. Liquid suction pipe; 10. Drive screw; 11. Slider; 12. Forward and reverse motor; 13. Drive bevel gear; 14. Transmission bevel gear; 15. Synchronous pulley; 16. Synchronous belt; 17. Liquid check valve; 18. Liquid outlet pipe. Detailed Implementation

[0024] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0025] This utility model discloses a dye color control device.

[0026] This utility model provides a dye color control device as shown in Figures 1-3, including a mixing tank 1 and a support frame 2 fixedly installed on the top of the mixing tank 1. The bottom of the mixing tank 1 is connected to a liquid outlet pipe 18. The bottom of the mixing tank 1 is fixedly provided with multiple support legs evenly distributed axially. The upper end of the support frame 2 is rotatably connected to a vertical pipe 3. The pipe wall of the vertical pipe 3 is fixedly provided with multiple stirring blades 4 evenly distributed axially. The top of the support frame 2 is fixedly provided with a liquid guide tank 5. The inner wall of the liquid guide tank 5 is in sliding contact with a sealing piston 6. The top of the sealing piston 6 is fixedly provided with a pull rod 7. The lower end of one side of the liquid guide tank 5 is connected to a liquid inlet pipe 8. The lower end of the liquid inlet pipe 8 is rotatably installed inside the vertical pipe 3. The lower end of the other side of the liquid guide tank 5 is connected to a liquid suction pipe 9. The pipe walls of both the liquid inlet pipe 8 and the liquid suction pipe 9 are fixedly fitted with liquid one-way valves 17. The lower end of the liquid suction pipe 9 extends into the mixing tank 1.

[0027] A suction and guiding mechanism for driving the movement of the sealing piston 6 is provided between the support frame 2 and the liquid guiding tank 5. The suction and guiding mechanism includes a drive screw 10, which is rotatably located inside the support frame 2. A slider 11 is threadedly sleeved on the rod wall of the drive screw 10, and the slider 11 is fixedly sleeved on the outside of the pull rod 7.

[0028] In order to synchronize the stirring operation of the stirring blade and the liquid suction mechanism, as shown in Figures 1-3, the lower end of the drive screw 10 is provided with a stirring transmission mechanism for driving the vertical pipe 3 and the drive screw 10 to rotate. The stirring transmission mechanism includes a forward and reverse motor 12, which is fixedly mounted on the upper end of the outer wall of the support frame 2. The output shaft of the motor passes through the support frame 2 and is fixedly mounted with a drive bevel gear 13. The lower end of the drive screw 10 is fixedly mounted with a transmission bevel gear 14. The drive bevel gear 13 and the transmission bevel gear 14 are configured to cooperate with each other.

[0029] The upper ends of the drive screw 10 and the vertical tube 3 are jointly fixedly fitted with a synchronous pulley 15, and a synchronous belt 16 is provided on the outer side of the synchronous pulley 15 for transmission.

[0030] Working principle: When controlling the color of dyes and chemicals, the dyes and chemicals are put into the mixing tank 1. Then, the forward and reverse motor 12 is started. The drive bevel gear 13 meshes with the transmission bevel gear 14 to drive the drive screw 10 to rotate. At the same time, the drive screw 10 and the synchronous wheel 15 at the upper end of the vertical tube 3 are linked by the synchronous belt 16 to make the vertical tube 3 rotate. The stirring blades 4 on the wall of the vertical tube 3 rotate with the shaft to apply horizontal shear force to the dyes and chemicals in the mixing tank 1 to achieve transverse mixing.

[0031] When the drive screw 10 rotates, it drives the slider 11 to reciprocate along the screw axis through the threaded engagement. The slider 11 drives the pull rod 7 and the sealing piston 6 to move up and down in the liquid guide tank 5. When moving upward, the dye and chemical material at the bottom of the mixing tank 1 is sucked into the liquid guide tank 5 through the suction pipe 9 (the one-way valve 17 of the suction pipe is open and the one-way valve 17 of the inlet pipe is closed). When moving downward, the dye and chemical material in the liquid guide tank 5 is pressed into the vertical pipe 3 through the inlet pipe 8 and discharged from its upper end to the upper part of the mixing tank 1 (the one-way valve 17 of the inlet pipe is open and the one-way valve 17 of the suction pipe is closed), forming a longitudinal cycle of "bottom of the mixing tank → liquid guide tank 5 → top of the mixing tank". Combined with the transverse stirring, it realizes three-dimensional turbulent mixing of the dye and chemical material, ensuring that the components inside the dye and chemical material are uniformly mixed and improving the color control effect. After the mixing is completed, it is discharged through the liquid outlet pipe 18.

[0032] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A dye color control device, comprising a mixing tank (1) and a support frame (2) fixedly disposed on the top of the mixing tank (1), characterized in that, The upper end of the support frame (2) is rotatably connected to a vertical pipe (3). The wall of the vertical pipe (3) is fixed with a plurality of stirring blades (4) evenly distributed in an axial direction. The top of the support frame (2) is fixedly connected to a liquid guide tank (5). The inner wall of the liquid guide tank (5) is slidably in contact with a sealing piston (6). The top of the sealing piston (6) is fixedly connected to a pull rod (7). The lower end of one side of the liquid guide tank (5) is connected to an inlet pipe (8). The lower end of the inlet pipe (8) is rotatably located inside the vertical pipe (3). The lower end of the other side of the liquid guide tank (5) is connected to a suction pipe (9). The lower end of the suction pipe (9) extends into the mixing tank (1). A suction mechanism for driving the sealing piston (6) to move is provided between the support frame (2) and the liquid guide tank (5).

2. The dye and chemical color control device according to claim 1, characterized in that, The suction and guiding mechanism includes a drive screw (10), which is rotatably disposed inside the support frame (2). The drive screw (10) has a slider (11) threadedly sleeved on its wall. The slider (11) is fixedly sleeved on the outside of the pull rod (7). The lower end of the drive screw (10) is provided with a stirring transmission mechanism for driving the vertical tube (3) and the drive screw (10) to rotate.

3. The dye and chemical color control device according to claim 2, characterized in that, The stirring transmission mechanism includes a forward and reverse motor (12), which is fixedly mounted on the upper end of the outer wall of the support frame (2), and the output shaft end passes through the support frame (2) and is fixedly mounted with a drive bevel gear (13). The lower end of the drive screw (10) is fixedly mounted with a transmission bevel gear (14), and the drive bevel gear (13) and the transmission bevel gear (14) are configured to cooperate. The upper ends of the drive screw (10) and the vertical tube (3) are jointly fixedly mounted with a synchronous pulley (15), and a synchronous belt (16) is driven on the outer side of the synchronous pulley (15).

4. The dye and chemical color control device according to claim 1, characterized in that, The walls of both the inlet pipe (8) and the suction pipe (9) are fixedly fitted with liquid check valves (17).

5. The dye and chemical color control device according to claim 1, characterized in that, The bottom of the mixing tank (1) is connected to an outlet pipe (18).

6. The dye and chemical color control device according to claim 1, characterized in that, The bottom of the mixing tank (1) is fixed with multiple support legs that are evenly distributed axially.