Battery module assembly detection system
By designing a battery module assembly and testing system and adopting automated transmission and testing technologies, the problems of low efficiency and poor accuracy of traditional manual testing have been solved, achieving efficient and accurate battery module testing and reducing labor costs and defect rates.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGDONG HEYU INTELLIGENT TECH CO LTD
- Filing Date
- 2025-04-27
- Publication Date
- 2026-05-01
AI Technical Summary
Traditional battery module assembly and testing mainly rely on manual visual inspection or simple contact testing, which is inefficient, highly subjective, and difficult to guarantee the accuracy and consistency of testing. It is prone to human error, resulting in defective products entering the market. In particular, polarity testing is prone to errors, affecting the safety of battery packs and causing economic losses.
A battery module assembly and testing system was designed, including a frame, a tooling tray, a transmission device, a positioning device, a detection optical fiber, and a testing device. The tooling tray is transported to the testing station by the transmission device, the positioning device is fixed, the detection optical fiber acquires the position signal, and the detection moving mechanism drives the testing camera to perform automatic testing, thereby realizing automated testing.
It improved testing efficiency, reduced labor costs, ensured the accuracy and consistency of testing, reduced human error, and improved the quality management level of battery modules.
Smart Images

Figure CN224189896U_ABST
Abstract
Description
Battery module assembly and testing system Technical Field
[0001] This utility model relates to the field of battery processing equipment technology, and in particular to a battery module assembly and testing system. Background Technology
[0002] With the rapid development of the new energy vehicle and energy storage industries, increasingly higher demands are being placed on the production efficiency and quality inspection of battery modules. Traditional battery module assembly and inspection mainly rely on manual visual inspection or simple contact inspection methods. These methods are inefficient, highly subjective, and difficult to guarantee accuracy and consistency. They are also prone to human error, leading to defective products entering the market, causing safety hazards and economic losses. In particular, the accuracy of battery module polarity testing directly affects the normal operation and safety of the battery pack, and manual inspection is highly susceptible to errors.
[0003] Therefore, it is necessary to address the aforementioned issues in order to change the current situation. Summary of the Invention
[0004] In view of this, the present invention provides a battery module assembly and testing system that can perform automated testing of battery modules with high testing efficiency.
[0005] The first aspect of this application provides a battery module assembly inspection system, comprising:
[0006] The machine frame is equipped with a testing station;
[0007] A tooling tray is movably connected to the frame, and the tooling tray is used to support the battery module to be tested;
[0008] A transmission device is connected to the frame, and the transmission device is used to transport the tooling tray to the inspection station;
[0009] A positioning device is connected to the frame, and the positioning device is used to fix the tooling tray at the inspection station;
[0010] A detection optical fiber, connected to the rack, is disposed on the side of the detection station and used to acquire the position signal of the battery module at the detection station; and
[0011] The testing device includes a testing mounting frame, a testing moving mechanism, and a testing camera. The testing mounting frame is connected to the frame, and the testing moving mechanism is connected to both the testing mounting frame and the testing camera and is used to drive the testing camera to the testing station to test the battery module.
[0012] In one possible implementation, the transmission device includes a transmission rail connected to the frame; the tooling tray includes a tray body, a positioning block, and guide wheels, the guide wheels being rotatably connected to the tray body, and the tray body being slidably engaged with the transmission rail via the guide wheels; the positioning block is connected to the tray body; and when the positioning device is connected to the tooling tray, the positioning device at least partially abuts against the side of the battery module away from the positioning block.
[0013] In one possible implementation, the positioning device includes a lifting assembly and a positioning mechanism. The lifting assembly is located at the bottom of the inspection station and is used to lift or lower the tooling tray. The positioning mechanism is located at the front of the inspection station and is used to abut against the side of the battery module away from the positioning block.
[0014] In one possible implementation, the positioning mechanism includes a positioning mounting frame, a positioning moving component, and a positioning fixing component. The positioning mounting frame is connected to the frame and spans across the testing station. The positioning moving component is connected to both the positioning mounting frame and the positioning fixing component. The positioning moving component is used to drive the positioning fixing component to move to one side of the tooling tray or away from the tooling tray. The positioning fixing component is used to cooperate with the positioning block to clamp or release the battery module.
[0015] In one possible implementation, the positioning and moving assembly includes a positioning and moving guide rail, a positioning and moving frame, and a positioning and moving cylinder. The positioning and moving guide rail is connected to the positioning mounting frame and the positioning and moving frame, respectively. The positioning and moving cylinder is connected to the positioning mounting frame and the positioning and moving frame, respectively. The positioning and fixing assembly is connected to the positioning and moving frame, and the positioning and moving cylinder is used to drive the positioning and fixing assembly to move to one side of the tooling pallet or away from the tooling pallet.
[0016] In one possible implementation, the positioning and fixing assembly includes a positioning and fixing frame, a positioning and fixing block, and a positioning and fixing cylinder. The positioning and fixing frame is connected to the positioning and moving frame, and the positioning and fixing cylinder is connected to the positioning and fixing block and the positioning and fixing frame respectively and is used to drive the positioning and fixing block to cooperate with the positioning block to clamp or release the battery module.
[0017] In one possible implementation, the positioning block includes a first positioning block and a second positioning block, wherein the first positioning block is located on the side of the battery module away from the positioning device, and the second positioning block is located on the side adjacent to the first positioning block.
[0018] In one possible implementation, the detection fiber includes a through-beam fiber and a fiber mounting bracket connected to the rack, wherein the through-beam fiber is detachably connected to the fiber mounting bracket.
[0019] In one possible implementation, the detection moving mechanism includes a first detection moving component, a second detection moving component, and a third detection moving component. The first detection moving component is connected to the detection mounting frame, the second detection moving component is connected to both the first and third detection moving components, and the detection camera is connected to the third detection moving component. The first, second, and third detection moving components are respectively used to drive the detection camera to move along the X, Y, and Z directions.
[0020] In one possible implementation, the first detection moving component includes a first linear drive and a first moving frame, the first linear drive being connected to both the detection mounting frame and the first moving frame; the second detection moving component includes a second linear drive and a second moving frame, the second linear drive being connected to both the first moving frame and the second moving frame; the third detection moving component includes a third linear drive and a third moving frame, the third linear drive being connected to both the third moving frame and the second moving frame; and the detection camera is connected to the third moving frame.
[0021] Implementing the embodiments of this utility model has the following beneficial effects:
[0022] When using the battery module assembly and testing system of this embodiment, the battery module is first placed on a tooling tray. The tooling tray can be moved to the testing station by the cooperation of the transmission device and the tooling tray. When the detection fiber detects that the tooling tray is in place, the positioning device can fix the tooling tray at the testing station. At this time, the detection moving mechanism drives the detection camera to move and align. The detection camera can automatically detect the battery module at the testing station. After the detection is completed, the transmission device can move the battery module to the next station.
[0023] In the battery module assembly and testing system of this embodiment, by setting up a transmission device, a positioning device, a detection optical fiber and a detection camera, the battery module can be automatically tested. Compared with traditional manual testing, it can effectively improve testing efficiency and reduce labor costs. Attached Figure Description
[0024] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0025] in:
[0026] Figure 1 shows a perspective view of the battery module assembly and testing system in an embodiment of the present invention;
[0027] Figure 2 shows a partial structural schematic diagram of the battery module assembly and testing system in an embodiment of this utility model;
[0028] Figure 3 shows a schematic diagram of the combined structure of the tooling tray and the transmission track in an embodiment of this utility model;
[0029] Figure 4 shows a perspective view of the detection device in an embodiment of the present invention;
[0030] Figure label:
[0031] 10 - A battery module assembly and testing system;
[0032] 100-rack;
[0033] 200-Tooling pallet; 210-Plate body; 220-Guide wheel; 230-First positioning block; 240-Second positioning block;
[0034] 300 - Transmission device; 310 - Transmission track;
[0035] 400 - Positioning device; 410 - Lifting assembly; 420 - Positioning mechanism; 421 - Positioning mounting bracket; 422 - Positioning moving assembly; 4221 - Positioning moving guide rail; 4222 - Positioning moving frame; 4223 - Positioning moving cylinder; 423 - Positioning fixing assembly; 4231 - Positioning fixing frame; 4232 - Positioning fixing block; 4233 - Positioning fixing cylinder;
[0036] 500 - Detection fiber; 510 - Through-beam fiber; 520 - Fiber optic mounting bracket;
[0037] 600 - Detection device; 610 - Detection mounting frame; 620 - Detection moving mechanism; 621 - First detection moving assembly; 6211 - First linear drive; 6212 - First moving frame; 622 - Second detection moving assembly; 6221 - Second linear drive; 6222 - Second moving frame; 623 - Third detection moving assembly; 6231 - Third linear drive; 6232 - Third moving frame; 630 - Detection camera;
[0038] 20-Battery Module. Detailed Implementation
[0039] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0040] With the rapid development of the new energy vehicle and energy storage industries, increasingly higher demands are being placed on the production efficiency and quality inspection of battery modules. Traditional battery module assembly and inspection mainly rely on manual visual inspection or simple contact inspection methods. These methods are inefficient, highly subjective, and difficult to guarantee accuracy and consistency. They are also prone to human error, leading to defective products entering the market, causing safety hazards and economic losses. In particular, the accuracy of battery module polarity testing directly affects the normal operation and safety of the battery pack, and manual inspection is highly susceptible to errors.
[0041] Based on this, referring to Figures 1 to 4, this embodiment of the present invention provides a battery module assembly and testing system 10, which includes a frame 100, a tooling tray 200, a transmission device 300, a positioning device 400, a testing optical fiber 500, and a testing device 600; the frame 100 is provided with a testing station; the tooling tray 200 is movably connected to the frame 100 and is used to support the battery module 20 to be tested; the transmission device 300 is connected to the frame 100 and is used to transport the tooling tray 200 to the testing station; the positioning device 400 is connected to the frame. The positioning device 400 is used to fix the tooling tray 200 at the inspection station; the detection fiber 500 is connected to the frame 100, and the detection fiber 500 is located on the side of the inspection station and is used to obtain the position signal of the battery module 20 at the inspection station; the inspection device 600 includes an inspection mounting frame 610, an inspection moving mechanism 620 and an inspection camera 630. The inspection mounting frame 610 is connected to the frame 100, and the inspection moving mechanism 620 is connected to the inspection mounting frame 610 and the inspection camera 630 respectively and is used to drive the inspection camera 630 to move to the inspection station to inspect the battery module 20.
[0042] When using the battery module assembly and testing system 10 of this embodiment, the battery module 20 is first placed on the tooling tray 200. The tooling tray 200 can be moved to the testing station by the cooperation of the transmission device 300 and the tooling tray 200. After the detection fiber optic cable 500 detects that the tooling tray 200 is in place, the positioning device 400 can fix the tooling tray 200 at the testing station. At this time, the detection moving mechanism 620 drives the detection camera 630 to move and align. The detection camera 630 can automatically detect the battery module 20 at the testing station. After the detection is completed, the transmission device 300 can move the battery module 20 to the next station.
[0043] In the battery module assembly and testing system 10 of this embodiment, by setting up a transmission device 300, a positioning device 400, a detection optical fiber 500 and a detection camera 630 in cooperation, the battery module 20 can be automatically tested. Compared with traditional manual testing, it can effectively improve testing efficiency and reduce labor costs.
[0044] Specifically, the transmission device 300 includes a transmission track 310 connected to the frame 100; the tooling tray 200 includes a tray body 210, a positioning block and a guide wheel 220, the guide wheel 220 is rotatably connected to the tray body 210, and the tray body 210 is slidably engaged with the transmission track 310 through the guide wheel 220; the positioning block is connected to the tray body 210; when the positioning device 400 is connected to the tooling tray 200, the positioning device 400 at least partially abuts against the side of the battery module 20 away from the positioning block.
[0045] In this embodiment, the transmission track 310 is provided with grooves corresponding to the tooling tray 200 to ensure that the tooling tray 200 is not easily detached during transmission. In some embodiments, the inner wall surface of the transmission track 310 is coated with a low-friction coefficient material to reduce the frictional resistance of the tooling tray 200 during sliding, thereby improving transmission efficiency. The tray body 210 of the tooling tray 200 can be made of high-strength plastic or metal to ensure good strength and stability during transmission. The positioning block is rectangular in shape. By setting the positioning block to cooperate with the battery module 20, the battery module 20 can be fixed on the tray body 210 when the positioning device 400 contacts the battery module 20. In some embodiments, a rubber pad can also be provided on the side of the positioning block facing the battery module 20 to increase the friction when in contact with the battery module 20, improve positioning accuracy, and avoid squeezing damage to the battery module 20. The guide wheel 220 can be made of polyurethane, which has good wear resistance and elasticity, ensuring that it is not easily worn during long-term use. The diameter of the guide wheel 220 is matched to the width of the transmission track 310 to optimize its sliding performance and stability. Simultaneously, each guide wheel 220 is rotatably connected to the disc body 210 via a bearing component, reducing noise from the tooling pallet 200 during transport. By configuring a positioning device 400 to cooperate with the tooling pallet 200, when the tooling pallet 200 is transported to the inspection station, the positioning device 400 can engage with the positioning block to firmly clamp the battery module 20, preventing displacement during subsequent inspection operations.
[0046] In one embodiment, the positioning device 400 includes a lifting component 410 and a positioning mechanism 420. The lifting component 410 is located at the bottom of the inspection station and is used to lift or lower the tooling tray 200. The positioning mechanism 420 is located at the front of the inspection station and is used to abut against the side of the battery module 20 away from the positioning block.
[0047] In this embodiment, the positioning device 400 includes a lifting assembly 410 and a positioning mechanism 420. The lifting assembly 410 is located at the bottom of the inspection station and is used to lift or lower the tooling tray 200 by hydraulic or electric drive to ensure that the battery module 20 can be moved to the inspection station for alignment with the inspection camera 630 of the inspection device 600, thereby improving inspection accuracy and efficiency. Meanwhile, the positioning mechanism 420 is located at the front of the inspection station and its function is to abut against the side of the battery module 20 away from the positioning block, thereby stabilizing the battery module 20 during inspection and preventing its displacement.
[0048] Specifically, the positioning mechanism 420 includes a positioning mounting frame 421, a positioning moving component 422, and a positioning fixing component 423. The positioning mounting frame 421 is connected to the frame 100 and spans across the testing station, providing necessary support and stability for the entire positioning mechanism 420. The positioning moving component 422 is connected to the positioning mounting frame 421 and the positioning fixing component 423 respectively. The positioning moving component 422 is used to drive the positioning fixing component 423 to move to one side of the tooling tray 200 or away from the tooling tray 200. The positioning fixing component 423 is used to cooperate with the positioning block to clamp or release the battery module 20.
[0049] In this embodiment, by introducing a positioning mounting bracket 421, a positioning moving component 422, and a positioning fixing component 423 into the positioning mechanism 420, precise positioning and stable clamping of the battery module 20 are achieved. First, the design of the positioning mounting bracket 421 ensures the strength and stability of the entire positioning mechanism, thereby improving the positioning accuracy of the battery module 20. Furthermore, the flexibility of the positioning moving component 422 allows the positioning fixing component 423 to be easily moved to one side of the tooling tray 200 or away from it. After the battery module 20 is inspected, the positioning moving component 422 can drive the positioning fixing component 423 to avoid the battery module 20, allowing the transmission device 300 to continue driving the tooling tray 200 along the transmission track 310 to the next station, thus improving production efficiency. Meanwhile, the positioning and fixing component 423 is designed to work in conjunction with the positioning block. When the tooling tray 200 moves the battery module 20 to the testing station, the positioning and fixing component 423 can abut against the side of the battery module 20 away from the positioning block and firmly fix the battery module 20 to the tooling tray 200 to ensure the testing accuracy of the testing device 600.
[0050] Specifically, the positioning and moving component 422 includes a positioning and moving guide rail 4221, a positioning and moving frame 4222, and a positioning and moving cylinder 4223. The positioning and moving guide rail 4221 is connected to the positioning mounting frame 421 and the positioning and moving frame 4222 respectively. The positioning and moving cylinder 4223 is connected to the positioning mounting frame 421 and the positioning and moving frame 4222 respectively. The positioning and fixing component 423 is connected to the positioning and moving frame 4222, and the positioning and moving cylinder 4223 is used to drive the positioning and fixing component 423 to move to one side of the tooling pallet 200 or away from the tooling pallet 200.
[0051] In this embodiment, the precise and stable movement of the positioning and fixing component 423 is achieved by employing a positioning and moving guide rail 4221, a positioning and moving frame 4222, and a positioning and moving cylinder 4223. The positioning and moving guide rail 4221 provides a stable sliding path for the positioning and moving frame 4222, effectively reducing frictional resistance and ensuring the accuracy and rapid response capability of the positioning and fixing component 423 during movement. The positioning and moving cylinder 4223 can drive the positioning and fixing component 423 to move so that it can align with or avoid the battery module 20, thereby improving the working efficiency and accuracy of the entire positioning mechanism 420. This design not only ensures the stability and reliability of the battery module 20 during the positioning process but also reduces positioning errors caused by unstable movement, thus improving the detection accuracy of the battery module 20.
[0052] Furthermore, the positioning and fixing assembly 423 includes a positioning and fixing frame 4231, a positioning and fixing block 4232, and a positioning and fixing cylinder 4233. The positioning and fixing frame 4231 is connected to the positioning and moving frame 4222. The positioning and fixing cylinder 4233 is connected to the positioning and fixing block 4232 and the positioning and fixing frame 4231 respectively and is used to drive the positioning and fixing block 4232 to cooperate with the positioning block to clamp or release the battery module 20.
[0053] By designing the positioning and fixing assembly 423 as consisting of a positioning and fixing frame 4231, a positioning and fixing block 4232, and a positioning and fixing cylinder 4233, this technical solution achieves a more flexible and efficient fixing and releasing process for the battery module 20. The positioning and fixing frame 4231 is connected to the positioning and moving frame 4222, and is driven to move as a whole by the positioning and moving cylinder 4223. The positioning and fixing cylinder 4233 can precisely control the movement of the positioning and fixing block 4232, enabling it to closely cooperate with the positioning block and effectively clamp or release the battery module 20. This design not only improves the reliability of clamping and prevents detachment or displacement during operation, but also shortens the operation cycle and improves production efficiency through the rapid action of the cylinder. In addition, the flexible operation of the positioning and fixing block 4232 allows the equipment to adapt to battery modules 20 of different specifications or shapes, thereby improving the adaptability and versatility of the battery module assembly and testing system 10, meeting the needs of modern manufacturing for flexibility and efficiency.
[0054] In one embodiment, the positioning block includes a first positioning block 230 and a second positioning block 240. The first positioning block 230 is located on the side of the battery module 20 away from the positioning device 400, and the second positioning block 240 is located on the side adjacent to the first positioning block 230.
[0055] By employing a dual-positioning block structure with a first positioning block 230 and a second positioning block 240, the positioning accuracy and stability of the battery module 20 are effectively improved. The first positioning block 230 is located on the side of the battery module 20 furthest from the positioning device 400, allowing the positioning device 400 to more reliably support the battery module 20 and prevent displacement and tilting due to gravity or external forces. The second positioning block 240, adjacent to the first positioning block 230, further strengthens the constraint on the battery module 20, preventing rotation or lateral movement during positioning and ensuring it is in a precise position, thereby improving detection accuracy and efficiency. This dual-positioning block structure design is particularly suitable for applications requiring high positioning accuracy, effectively avoiding error accumulation caused by a single positioning point, ultimately improving product quality and consistency, and reducing defect rates and rework rates due to poor positioning during production.
[0056] Specifically, the detection fiber 500 includes a through-beam fiber 510 and a fiber mounting bracket 520. The fiber mounting bracket 520 is connected to the rack 100, and the through-beam fiber 510 is detachably connected to the fiber mounting bracket 520.
[0057] In this embodiment, the design of a detachable through-beam fiber 510 and fiber mounting bracket 520 facilitates the installation and maintenance of the through-beam fiber 510, reducing maintenance costs and time. The through-beam fiber 510 can be fixed using screw connections, ensuring the reliability and stability of the connection between the through-beam fiber 510 and the fiber mounting bracket 520, avoiding fiber breakage or signal attenuation due to loosening or detachment. Simultaneously, the adjustability of the through-beam fiber 510 allows this solution to adapt to battery modules 20 of different sizes and specifications, as well as different installation environments, improving the flexibility and adaptability of the battery module assembly and testing system 10.
[0058] In one embodiment, the detection moving mechanism 620 includes a first detection moving component 621, a second detection moving component 622, and a third detection moving component 623. The first detection moving component 621 is connected to the detection mounting frame 610. The second detection moving component 622 is connected to the first detection moving component 621 and the third detection moving component 623 respectively. The detection camera 630 is connected to the third detection moving component 623. The first detection moving component 621, the second detection moving component 622, and the third detection moving component 623 are respectively used to drive the detection camera 630 to move along the X direction, the Y direction, and the Z direction.
[0059] The multi-level movement mechanism design, comprising a first detection movement component 621, a second detection movement component 622, and a third detection movement component 623, enables the detection camera 630 to achieve precise movement in three-dimensional space. The first detection movement component 621 moves the detection camera 630 along the X-direction, the second detection movement component 622 further moves the detection camera 630 along the Y-direction, and the third detection movement component 623 moves the detection camera 630 along the Z-direction. This multi-level movement structure ensures that the detection camera 630 achieves precise detection from all directions and angles in three-dimensional space, improving the comprehensiveness and accuracy of the detection. Simultaneously, this design allows the detection camera 630 to flexibly adapt to battery modules 20 of different sizes and shapes, enhancing the versatility and applicability of the detection system. Furthermore, through the cooperation of multi-level moving components, the position and attitude of the inspection camera 630 can be adjusted more precisely, effectively avoiding blind spots caused by movement in one direction, improving inspection accuracy and efficiency, and reducing the defect rate and scrap rate caused by positional errors. This effectively improves the inspection accuracy of the inspection device 600 for the battery module 20, and also enables the inspection device 600 to be applied to the inspection of battery modules 20 of different specifications.
[0060] Specifically, the first detection moving component 621 includes a first linear drive 6211 and a first moving frame 6212. The first linear drive 6211 is connected to the detection mounting frame 610 and the first moving frame 6212 respectively. The second detection moving component 622 includes a second linear drive 6221 and a second moving frame 6222. The second linear drive 6221 is connected to the first moving frame 6212 and the second moving frame 6222 respectively. The third detection moving component 623 includes a third linear drive 6231 and a third moving frame 6232. The third linear drive 6231 is connected to the third moving frame 6232 and the second moving frame 6222 respectively. The detection camera 630 is connected to the third moving frame 6232.
[0061] In this embodiment, the cooperation between the first linear drive 6211 and the first moving frame 6212 of the first detection moving component 621 ensures smooth movement of the camera in the X direction, enabling a larger detection range and reducing missed detections during the detection process. Secondly, the connection between the second linear drive 6221 and the second moving frame 6222 of the second detection moving component 622 allows the detection camera 630 to move quickly and accurately in the Y direction, adapting to battery modules 20 of different shapes and sizes, thereby improving the versatility of the detection device 600. The combination of the third linear drive 6231 and the third moving frame 6232 of the third detection moving component 623 makes the height adjustment of the camera in the Z direction flexible and convenient, thereby optimizing the shooting angle and maximizing the acquisition of image information of the object being detected. In summary, this detection moving mechanism achieves efficient and comprehensive detection capabilities through a multi-layered linear drive system, not only improving detection accuracy and reducing errors caused by manual operation, but also significantly improving overall work efficiency, providing reliable technical support for the quality management of the battery module 20.
[0062] In one embodiment, the first linear drive 6211, the second linear drive 6221, and the third linear drive 6231 can be a linear motor module or an electric actuator, and are not limited to any one of them.
[0063] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A battery module assembly and testing system, characterized in that, include: The frame is equipped with a testing station; a tooling tray is movably connected to the frame and is used to support the battery module to be tested. A transmission device is connected to the frame and is used to transport the tooling tray to the inspection station; a positioning device is connected to the frame and is used to fix the tooling tray at the inspection station; a detection optical fiber is connected to the frame, and the detection optical fiber is disposed on the side of the inspection station and is used to acquire the position signal of the battery module at the inspection station. The device includes a testing mounting frame, a testing moving mechanism, and a testing camera. The testing mounting frame is connected to the frame, and the testing moving mechanism is connected to the testing mounting frame and the testing camera respectively and is used to drive the testing camera to the testing station to test the battery module.
2. The battery module assembly and testing system according to claim 1, characterized in that, The transmission device includes a transmission track connected to the frame; the tooling tray includes a tray body, a positioning block and a guide wheel, the guide wheel is rotatably connected to the tray body, and the tray body is slidably engaged with the transmission track through the guide wheel; the positioning block is connected to the tray body; when the positioning device is connected to the tooling tray, the positioning device at least partially abuts against the side of the battery module away from the positioning block.
3. The battery module assembly and testing system according to claim 2, characterized in that, The positioning device includes a lifting component and a positioning mechanism. The lifting component is located at the bottom of the inspection station and is used to lift or lower the tooling tray. The positioning mechanism is located at the front of the inspection station and is used to abut against the side of the battery module away from the positioning block.
4. The battery module assembly and testing system according to claim 3, characterized in that, The positioning mechanism includes a positioning mounting frame, a positioning moving component, and a positioning fixing component. The positioning mounting frame is connected to the frame and spans across the testing station. The positioning moving component is connected to the positioning mounting frame and the positioning fixing component, and the positioning moving component is used to drive the positioning fixing component to move to one side of the tooling tray or away from the tooling tray. The positioning fixing component is used to cooperate with the positioning block to clamp or release the battery module.
5. The battery module assembly and testing system according to claim 4, characterized in that, The positioning and moving component includes a positioning and moving guide rail, a positioning and moving frame, and a positioning and moving cylinder. The positioning and moving guide rail is connected to the positioning mounting frame and the positioning and moving frame, respectively. The positioning and moving cylinder is connected to the positioning mounting frame and the positioning and moving frame, respectively. The positioning and fixing component is connected to the positioning and moving frame, and the positioning and moving cylinder is used to drive the positioning and fixing component to move to one side of the tooling pallet or away from the tooling pallet.
6. The battery module assembly and testing system according to claim 5, characterized in that, The positioning and fixing assembly includes a positioning and fixing frame, a positioning and fixing block, and a positioning and fixing cylinder. The positioning and fixing frame is connected to the positioning and moving frame. The positioning and fixing cylinder is connected to the positioning and fixing block and the positioning and fixing frame respectively and is used to drive the positioning and fixing block to cooperate with the positioning block to clamp or release the battery module.
7. The battery module assembly and testing system according to claim 2, characterized in that, The positioning block includes a first positioning block and a second positioning block. The first positioning block is located on the side of the battery module away from the positioning device, and the second positioning block is located on the side adjacent to the first positioning block.
8. The battery module assembly and testing system according to claim 1, characterized in that, The detection optical fiber includes a through-beam optical fiber and an optical fiber mounting frame. The optical fiber mounting frame is connected to the rack, and the through-beam optical fiber is detachably connected to the optical fiber mounting frame.
9. The battery module assembly and testing system according to claim 1, characterized in that, The detection moving mechanism includes a first detection moving component, a second detection moving component, and a third detection moving component. The first detection moving component is connected to the detection mounting frame. The second detection moving component is connected to both the first and third detection moving components. The detection camera is connected to the third detection moving component. The first, second, and third detection moving components are used to drive the detection camera to move along the X, Y, and Z directions, respectively.
10. The battery module assembly and testing system according to claim 9, characterized in that, The first detection moving component includes a first linear drive and a first moving frame, the first linear drive being connected to the detection mounting frame and the first moving frame respectively. The second detection moving component includes a second linear drive and a second moving frame, the second linear drive being connected to the first moving frame and the second moving frame respectively. The third detection moving component includes a third linear drive and a third moving frame, the third linear drive being connected to the third moving frame and the second moving frame respectively. The detection camera is connected to the third moving frame.