Resistor forming machine for sensor production

Abstract

The utility model discloses a resistor forming machine for sensor production, which relates to the technical field of sensor production and comprises a support, a vibration feeding disc mounted above the support and a forming component. The support comprises a bottom plate, a tray fixed to one end of the upper side of the bottom plate and a side plate fixed to the other end of the upper side of the bottom plate. The vibration feeding disc comprises a machine body, a spiral feeding disc arranged on the upper portion of the machine body and a material guiding groove plate connected with a discharging port of the spiral feeding disc. The forming assembly comprises a feeding port located below the tail end of the guide groove plate, an inclined pipe fixed to the lower portion of the feeding port, a rotating disc located at the tail end of the inclined pipe, a shaft rod in transmission connection with the rotating disc and a forming tool fixed to the outer side of the shaft rod. The limiting groove is formed in the side face of the inclined pipe, so that the stability and directivity of materials in the conveying process can be kept, it is guaranteed that the materials can enter a forming cutter to be machined in a correct posture, and the accuracy of material treatment in the forming process is improved.

Description

A resistor forming machine for sensor production Technical Field

[0001] This utility model belongs to the field of sensor manufacturing technology, and in particular relates to a resistor forming machine for sensor manufacturing. Background Technology

[0002] Resistors, as one of the most fundamental and widely used key components in the field of electronic components, play an indispensable role in the sensor manufacturing process. With the trend towards miniaturization and high performance in electronic devices, more stringent requirements are being placed on the dimensional accuracy and performance stability of resistors.

[0003] In traditional resistor forming processes, cutting and forming operations are primarily accomplished manually or through semi-automatic machinery. This method is not only inefficient but also significantly inadequate in ensuring product consistency and precision, especially when processing miniature or high-precision resistors. Furthermore, early resistor forming equipment generally lacked efficient vibration feeding devices, making uneven material transport or blockages highly likely, negatively impacting subsequent processing steps. Simultaneously, many traditional forming machines have low levels of automation, requiring significant manual intervention in material loading, unloading, and finished product collection. This not only increases labor costs but also restricts the overall production line efficiency.

[0004] In view of this, this application provides a resistor forming machine for sensor production, which aims to effectively solve the problems existing in the prior art. Summary of the Invention

[0005] The purpose of this invention is to provide a resistor forming machine for sensor production. By combining a vibrating feeding plate with a forming component, the invention solves the problems of low processing efficiency and cumbersome operation of existing resistor forming processes.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0007] This utility model relates to a resistor forming machine for sensor production, comprising a support, a vibrating feeder mounted on the support, and a forming assembly; the support includes a base plate, a tray fixed to one upper end of the base plate, and a side plate fixed to the other upper end of the base plate; the vibrating feeder includes a machine body placed on the tray, a spiral feeder disposed on the upper part of the machine body, and a guide trough plate connected to the discharge port of the spiral feeder; the forming assembly includes a feed inlet located below the end of the guide trough plate, an inclined tube fixed below the feed inlet, a turntable located at the end of the inclined tube, a shaft connected to the turntable for transmission, and a forming cutter fixed to the outside of the shaft.

[0008] The present invention is further configured such that a drive box is provided in the middle of the upper side of the base plate, the drive box is located between the vibrating feeder and the forming component, and the drive box is connected to the machine body via a connecting line. An indicator light and a control knob are integrated on the front of the drive box.

[0009] The present invention is further configured such that the side output shaft of the drive box is connected to the turntable, and a connecting rod is connected between the side of the drive box and the side plate.

[0010] The present invention is further configured such that a fixing rod is connected between the drive box and the side plate, and a collecting inclined plate is fixed to the fixing rod, the upper end of the collecting inclined plate being located below the forming cutter.

[0011] The present invention is further configured such that a limiting groove is formed on the side of the inclined tube, and the forming tool is in contact with the side of the inclined tube.

[0012] The present invention is further configured such that a collection frame is provided between the drive box and the side plate, the collection frame is located at one upper end of the bottom plate, and the collection frame is located below the collection inclined plate.

[0013] The present invention is further configured such that a conical guide structure is provided inside the feed inlet, and the feed inlet is connected to the inclined tube.

[0014] This utility model has the following beneficial effects:

[0015] 1. This utility model, by opening a limiting groove on the side of the inclined tube, not only helps to maintain the stability and directionality of the material during the conveying process, but also ensures that the material can enter the forming tool in the correct posture for processing, thereby improving the accuracy of material handling during the forming process. The motor in the drive box drives the turntable to rotate and transmits power to the forming tool through the shaft, thus realizing an efficient and precise forming process.

[0016] 2. This utility model, by setting up a vibrating feeding plate, enables the resistive material to be transported evenly and orderly to the next process, effectively improving the efficiency and accuracy of feeding, reducing material blockage or misalignment, and ensuring the smoothness of subsequent processing; the feed inlet is equipped with a conical guiding structure and a limiting groove opened on the side of the inclined tube, ensuring that the resistive material can accurately enter the forming tool for cutting or forming operations, thereby ensuring the processing accuracy and quality consistency of the final product. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0018] Figure 1 is a side view of the overall structure of a resistor forming machine for sensor production.

[0019] Figure 2 is a schematic diagram of the other side of the overall structure of a resistor forming machine for sensor production.

[0020] Figure 3 is a top view of the overall structure of a resistor forming machine for sensor production.

[0021] Figure 4 is a front view of the overall structure of a resistor forming machine for sensor production.

[0022] The attached diagram lists the components represented by each number as follows:

[0023] 100. Support frame; 101. Base plate; 102. Tray; 103. Connecting rod; 104. Side plate; 200. Vibrating feeder; 201. Machine body; 202. Spiral feeder; 203. Guide trough plate; 300. Forming assembly; 301. Feed inlet; 302. Inclined tube; 303. Collection frame; 304. Shaft; 305. Forming cutter; 306. Turntable; 307. Fixing rod; 308. Collection inclined plate; 400. Drive box. Detailed Implementation

[0024] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0025] Example

[0026] Please refer to Figures 1-4. This utility model is a resistor forming machine for sensor production, including a support 100, a vibrating feeder 200 mounted on the support 100, and a forming assembly 300. The support 100 includes a base plate 101, a tray 102 fixed to one end of the upper side of the base plate 101, and a side plate 104 fixed to the other end of the upper side of the base plate 101. The vibrating feeder 200 includes a machine body 201 placed on the upper side of the tray 102, a spiral feeder 202 disposed on the upper part of the machine body 201, and a guide trough plate 203 connected to the discharge port of the spiral feeder 202. The forming assembly 300 includes a feed inlet 301 located below the end of the guide trough plate 203, an inclined tube 302 fixed to the lower part of the feed inlet 301, a turntable 306 located at the end of the inclined tube 302, a shaft 304 connected to the turntable 306, and a forming cutter 305 fixed to the outside of the shaft 304.

[0027] The vibrating feeder 200 uses the principle of vibration to uniformly transport the resistive material to be processed to the next process. The spiral feeder 202 can effectively arrange the material in sequence and guide it to the forming component 300 through the guide trough 203, which improves the feeding efficiency and accuracy. The bracket 100 provides stable support for the vibrating feeder 200 and the forming component 300.

[0028] Specifically, a drive box 400 is provided in the middle of the upper side of the base plate 101. The drive box 400 is located between the vibrating feed plate 200 and the forming component 300, and the drive box 400 is connected to the machine body 201 via a connecting line. An indicator light and a control knob are integrated on the front of the drive box 400. The output shaft of the side of the drive box 400 is connected to the turntable 306, and a connecting rod 103 is connected between the side of the drive box 400 and the side plate 104. The drive box 400 has a built-in rotary drive, such as a motor. At the same time, the drive box 400 also serves as the control structure of the equipment, used to control various electrical components. The turntable 306 rotates under the action of the drive box 400, and the rotation drive of the forming tool 305 is realized through the transmission system connected to the shaft 304, which is used for the forming and processing of resistance raw material wire.

[0029] Furthermore, a fixing rod 307 is connected between the drive box 400 and the side plate 104, and a collecting inclined plate 308 is fixed to the fixing rod 307. The upper end of the collecting inclined plate 308 is located below the forming cutter 305. A collecting frame 303 is provided between the drive box 400 and the side plate 104. The collecting frame 303 is located at one end of the upper side of the bottom plate 101 and is located below the collecting inclined plate 308. The collecting inclined plate 308 and the collecting frame 303 form the collecting system of the equipment, which ensures that the formed resistor products can be effectively collected, reduces the need for manual intervention, and improves the overall automation level of the production line.

[0030] The feed inlet 301 is equipped with a conical guide structure and is connected to the inclined tube 302. A limiting groove is provided on the side of the inclined tube 302 to ensure that the material enters the inclined tube 302 smoothly and finally reaches the forming tool 305 for cutting or forming operations. The forming tool 305 fits against the side of the inclined tube 302 to ensure processing accuracy.

[0031] The operation process of this embodiment is as follows: First, the resistive material to be processed is placed in the spiral feeder 202 of the vibrating feeder 200. After the equipment is started, the vibrating feeder 200 begins to work, and the resistive material is evenly conveyed to the spiral feeder 202 through vibration and arranged in sequence. As the spiral feeder 202 rotates, the resistive material is gradually guided to the guide trough 203 and slides down along the guide trough 203 to the feed inlet 301 of the forming component 300. The feed inlet 301 is provided with a conical guide structure to ensure that the material can smoothly enter the inclined tube 302. Under the action of the limiting groove, the resistive material accurately passes through the inclined tube 302 to the forming cutter 305. At this time, the motor in the drive box 400 drives the turntable 306 to rotate, and drives the forming cutter 305 to rotate through the shaft 304 to cut or form the resistive material. The processed resistive product falls onto the collecting inclined plate 308 and slides down the inclined surface into the collecting frame 303 to achieve automatic collection.

[0032] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

Claims

1. A resistor forming machine for sensor production, comprising a support (100), a vibrating feeder (200) mounted above the support (100), and a forming assembly (300); characterized in that: The bracket (100) includes a base plate (101), a tray (102) fixed to one end of the upper side of the base plate (101), and a side plate (104) fixed to the other end of the upper side of the base plate (101); the vibrating feeder (200) includes a body (201) placed on the upper side of the tray (102), a spiral feeder (202) set on the upper part of the body (201), and a guide trough plate (203) connected to the discharge port of the spiral feeder (202); the forming component (300) includes a feed inlet (301) located below the end of the guide trough plate (203), an inclined tube (302) fixed to the lower part of the feed inlet (301), a turntable (306) located at the end of the inclined tube (302), a shaft (304) connected to the turntable (306) for transmission, and a forming cutter (305) fixed to the outside of the shaft (304).

2. The resistor forming machine for sensor production according to claim 1, characterized in that, A drive box (400) is provided on the upper middle part of the base plate (101). The drive box (400) is located between the vibrating feeder (200) and the forming component (300). The drive box (400) is connected to the machine body (201) via a connecting line. An indicator light and a control knob are integrated on the front of the drive box (400).

3. The resistor forming machine for sensor production according to claim 2, characterized in that, The side output shaft of the drive box (400) is connected to the turntable (306), and a connecting rod (103) is connected between the side of the drive box (400) and the side plate (104).

4. A resistor forming machine for sensor production according to claim 2, characterized in that, A fixing rod (307) is also connected between the drive box (400) and the side plate (104), and a collecting inclined plate (308) is fixed on the fixing rod (307). The upper end of the collecting inclined plate (308) is located below the forming cutter (305).

5. A resistor forming machine for sensor production according to claim 1, characterized in that, The inclined tube (302) has a limiting groove on its side, and the forming tool (305) is in contact with the side of the inclined tube (302).

6. A resistor forming machine for sensor production according to claim 4, characterized in that, A collection frame (303) is provided between the drive box (400) and the side plate (104). The collection frame (303) is located at one end of the upper side of the bottom plate (101) and below the collection ramp (308).

7. A resistor forming machine for sensor production according to claim 1, characterized in that, The feed inlet (301) is provided with a conical guide structure, and the feed inlet (301) is connected to the inclined tube (302).

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