Anti-blocking ceramic filter tube catalytic reactor

By introducing an anti-clogging filtration mechanism into the ceramic filter tube catalytic reactor, and utilizing a suction pump and motor-driven backflushing air and oscillation structure, the problem of filter clogging is solved, achieving efficient cleaning and anti-clogging effects for the filter.

CN224194453UActive Publication Date: 2026-05-05江苏峰峰鸿运环保科技发展有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
江苏峰峰鸿运环保科技发展有限公司
Filing Date
2025-05-12
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

Existing ceramic filter tube catalytic reactors are prone to filter clogging due to the adhesion of particulate impurities during long-term use.

Method used

A clog-resistant ceramic filter tube catalytic reactor was designed. By setting up an anti-clogging filtration mechanism, including a suction pump, a nozzle, a motor, a squeezing rod, and a spring structure, the filter screen is cleaned by backflushing air and impurities are removed by oscillation, thus preventing the filter screen from clogging.

Benefits of technology

It effectively prevents filter clogging, maintains flue gas flow, simplifies the filter cleaning process, and avoids equipment failure caused by loose bolts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of ceramic filter tube catalytic reactors, and particularly relates to an anti-blocking ceramic filter tube catalytic reactor which comprises a reaction kettle, the upper end of the reaction kettle is in contact with an upper cover, the inner wall of the upper cover is fixedly connected with an air inlet pipe, the lower end of the reaction kettle is fixedly connected with a lower cover, and the inner wall of the lower cover is fixedly connected with an air outlet pipe. A mounting lug is fixedly connected to the side surface of the upper cover, a mounting plate is fixedly connected to the side surface of the reaction kettle, and the mounting plate is in contact with the mounting lug. Through the arrangement of the filter screen, large-particle impurities such as input smoke can be filtered out in advance for use, air injection reverse cleaning can be conducted on impurities attached to the filter screen under the structures of the suction pump, the conveying pipe and the like, and the filter screen can continuously oscillate under the structures of the motor, the extrusion rod, the second spring and the like; and particle impurities attached to the filter screen are cleaned in an auxiliary manner, so that the liquidity of the filter screen is ensured, and the problem of blockage of the filter screen is solved.
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Description

Technical Field

[0001] This utility model relates to the field of ceramic filter tube catalytic reactor technology, specifically an anti-clogging ceramic filter tube catalytic reactor. Background Technology

[0002] A ceramic filter catalytic reactor (CFCR) is an advanced environmental protection device that combines high-temperature filtration with catalytic reaction, primarily used for flue gas purification (such as denitrification, dioxin degradation, and VOCs treatment). Its core feature is the use of porous ceramic filter tubes as a carrier to load catalysts, achieving integrated dust removal and chemical reaction treatment.

[0003] The utility model patent with patent authorization announcement number CN220126174U discloses a ceramic filter tube catalytic reactor, including a reaction vessel body and a ceramic outer tube. A partition layer is fixedly installed in the reaction vessel body, and the partition layer divides the reaction vessel body into two spaces, namely a first medium chamber and a second medium chamber. A connected ceramic outer tube is fixedly installed in the reaction vessel body, and the ceramic outer tube is located in the second medium chamber. An upper filter assembly is fixedly installed in the ceramic outer tube. A flow guiding structure is installed at the bottom of the upper filter assembly. A lower filter assembly is fixedly installed in the ceramic outer tube below the flow guiding structure.

[0004] However, existing ceramic filter tube catalytic reactors also have certain shortcomings. Although existing ceramic filter tube catalytic reactors use filter screens to pre-filter flue gas, the filter screens will become clogged after long-term use due to the adhesion characteristics of particulate impurities. Utility Model Content

[0005] The purpose of this invention is to provide an anti-clogging ceramic filter tube catalytic reactor, which solves the problem that existing ceramic filter tube catalytic reactors, although using filter screens to pre-filter flue gas, will cause filter screen clogging after long-term use due to the adhesion characteristics of particulate impurities.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a clog-resistant ceramic filter tube catalytic reactor, comprising a reaction vessel, an upper cover contacting the upper end of the reaction vessel, an inlet pipe fixedly connected to the inner wall of the upper cover, a lower cover fixedly connected to the lower end of the reaction vessel, an outlet pipe fixedly connected to the inner wall of the lower cover, a mounting lug fixedly connected to the side of the upper cover, a mounting plate fixedly connected to the side of the reaction vessel, the mounting plate contacting the mounting lug, a nut fixedly connected to the lower end of the mounting plate, a bolt movably connected to the inner wall of the mounting lug, an annular groove formed on the surface of the bolt, and an anti-clogging filtration mechanism provided inside the reaction vessel.

[0007] Preferably, an end rod is fixedly connected to the inner side wall of the mounting plate, and a movable plate is slidably sleeved on the outer side of the end rod. The movable plate is slidably connected to the mounting plate. A spring is provided on the outer side of the end rod, and an insertion rod is fixedly connected to the inner wall of the movable plate. The insertion rod is slidably connected to an annular groove. Through the cooperation of the insertion rod and the annular groove, the bolt can be inserted and limited.

[0008] Preferably, one end of the spring is welded to the mounting plate, and the other end of the spring is welded to the movable plate. The movable plate can be connected and used by means of the spring.

[0009] Preferably, the bolt is movably connected to the mounting plate, and the bolt and nut are connected by threads. By using the bolt and nut together, the mounting lug and the mounting plate can be locked together.

[0010] Preferably, the anti-clogging filtration mechanism includes a conveying pipe, which is fixedly connected to the inner wall of the reactor. A suction pump is installed on the outer side of the conveying pipe, and a spray pipe is fixedly connected to the upper side of the conveying pipe and to the left of the suction pump. Two evenly distributed support rods are fixedly connected to the inner wall of the reactor and to the upper side of the conveying pipe. A motor is fixedly installed on the end face of the two support rods, and a squeezing rod is fixedly connected to the output shaft of the motor. A fixed ring is fixedly connected to the inner wall of the reactor, and a moving ring is slidably connected to the inner wall of the fixed ring. A filter screen is fixedly connected to the inner wall of the moving ring. A limiting piece is fixedly connected to the upper end of the fixed ring, and a support piece is fixedly connected to the inner wall of the reactor. A spring is welded to the lower end of the support piece, and the other end of the spring is welded to the moving ring. Through the suction pump and the spray pipe, the filter screen can be cleaned by backflushing air. Under the action of the motor, the squeezing rod, and other structures, the moving ring can drive the filter screen to shake back and forth, thus assisting in the oscillation and impurity removal of the filter screen.

[0011] Preferably, the lower end of the movable ring is fixedly connected to a protrusion, which contacts the extrusion rod. The protrusion can be used in conjunction with the extrusion rod for extrusion.

[0012] Preferably, a limiting piece is fixedly connected to the lower end of the fixed ring, and the limiting piece contacts the moving ring. By setting the limiting piece, the moving ring can be limited in contact.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] 1. This utility model, through the setting of the filter screen, can pre-filter out large particulate impurities such as incoming flue gas. With the structure of suction pump, delivery pipe, etc., the impurities attached to the filter screen can be back-cleaned by air jet. With the structure of motor, extrusion rod, spring, etc., the filter screen can be continuously vibrated to assist in cleaning the particulate impurities attached to the filter screen, so as to ensure the flow of the filter screen and avoid the problem of filter screen clogging.

[0015] 2. This utility model can lock the top cover to the reaction vessel by setting up structures such as bolts and mounting ears. Under the action of structures such as limiting ring groove, insertion rod, and spring, the bolts can be inserted to avoid the problem of bolt vibration and loosening. Attached Figure Description

[0016] Figure 1 This is a perspective view of the overall structure of this utility model;

[0017] Figure 2 This utility model Figure 1 A bottom view;

[0018] Figure 3 This utility model Figure 1 A front sectional view;

[0019] Figure 4 This utility model Figure 2 Enlarged view of the mounting plate;

[0020] Figure 5 This utility model Figure 3 Enlarged view of the anti-clogging filter mechanism.

[0021] In the diagram: 1. Reactor; 2. Top cover; 3. Inlet pipe; 4. Bottom cover; 5. Outlet pipe; 6. Mounting lug; 7. Mounting plate; 8. Nut; 9. Bolt; 10. Annular groove; 11. End rod; 12. Moving plate; 13. Spring 1; 14. Insert rod; 15. Anti-clogging filter mechanism; 150. Delivery pipe; 151. Suction pump; 152. Nozzle; 153. Support rod; 154. Motor; 155. Extrusion rod; 156. Fixed ring; 157. Moving ring; 158. Filter screen; 159. Protrusion; 160. Limiting plate 1; 161. Limiting plate 2; 162. Support plate; 163. Spring 2. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 A clog-resistant ceramic filter tube catalytic reactor includes a reactor vessel 1. An upper cover 2 is attached to the upper end of the reactor vessel 1. An inlet pipe 3 is fixedly connected to the inner wall of the upper cover 2. A lower cover 4 is fixedly connected to the lower end of the reactor vessel 1. An outlet pipe 5 is fixedly connected to the inner wall of the lower cover 4. A mounting lug 6 is fixedly connected to the side of the upper cover 2. A mounting plate 7 is fixedly connected to the side of the reactor vessel 1, and the mounting plate 7 contacts the mounting lug 6. A nut 8 is fixedly connected to the lower end of the mounting plate 7. A bolt 9 is movably connected to the inner wall of the mounting lug 6, and the bolt 9 is movably connected to the mounting plate 7. The bolt 9 and the nut 8 are connected by threads. The bolt 9 and the nut 8 can be used to lock the mounting lug 6 and the mounting plate 7 together. An annular groove 10 is formed on the surface of the bolt 9.

[0024] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 An end rod 11 is fixedly connected to the inner wall of the mounting plate 7. A movable plate 12 is slidably sleeved on the outer side of the end rod 11. The movable plate 12 is slidably connected to the mounting plate 7. A spring 13 is provided on the outer side of the end rod 11. One end of the spring 13 is welded to the mounting plate 7, and the other end of the spring 13 is welded to the movable plate 12. The movable plate 12 can be connected and used through the setting of the spring 13. An insertion rod 14 is fixedly connected to the inner wall of the movable plate 12. The insertion rod 14 is slidably connected to the annular groove 10. The bolt 9 can be inserted and limited through the cooperation of the insertion rod 14 and the annular groove 10.

[0025] Please see Figure 1 , Figure 2 , Figure 3 , Figure 5The reactor 1 is equipped with an anti-clogging filter mechanism 15, which includes a conveying pipe 150. The conveying pipe 150 is fixedly connected to the inner wall of the reactor 1. A suction pump 151 is installed on the outer side of the conveying pipe 150. A spray pipe 152 is fixedly connected to the upper side of the conveying pipe 150 and to the left of the suction pump 151. Two evenly distributed support rods 153 are fixedly connected to the inner wall of the reactor 1 and to the upper side of the conveying pipe 150. A motor 154 is fixedly installed on the end face of the two support rods 153. A squeezing rod 155 is fixedly connected to the output shaft of the motor 154. A fixing ring 156 is fixedly connected to the inner wall of the reactor 1. A movable ring 157 is slidably connected to the inner wall of the fixed ring 156. A filter screen 158 is fixedly connected to the inner wall of the movable ring 157. A limiting piece 161 is fixedly connected to the upper end of the fixed ring 156. A support piece 162 is fixedly connected to the inner wall of the reactor 1. A spring 163 is welded to the lower end of the support piece 162. The other end of the spring 163 is welded to the movable ring 157. With the installation of the suction pump 151 and the nozzle 152, the filter screen 158 can be cleaned by backflushing air. With the action of the motor 154, the extrusion rod 155 and other structures, the movable ring 157 can drive the filter screen 158 to shake back and forth, and perform auxiliary vibration to remove impurities from the filter screen 158.

[0026] Please see Figure 1 , Figure 2 , Figure 3 , Figure 5 The lower end of the movable ring 157 is fixedly connected to a protrusion 159, which contacts the extrusion rod 155. The protrusion 159 can be used to extrude the extrusion rod 155. The lower end of the fixed ring 156 is fixedly connected to a limiting piece 160, which contacts the movable ring 157. The limiting piece 160 can limit the contact of the movable ring 157.

[0027] The specific implementation process of this utility model is as follows: When in use, the filter screen 158 can be used to pre-filter out large particles in the input flue gas. With the cooperation of the suction pump 151 and the delivery pipe 150, air can be input into the nozzle 152 to perform air jet back cleaning on the filter screen 158.

[0028] The output shaft is driven by motor 154 to rotate, which in turn drives the extrusion rod 155 to rotate. The extrusion part of the extrusion rod 155 extrudes the protrusion 159, pushing the moving ring 157 upward along the inner wall of the fixed ring 156. This causes the second spring 163 to deform and the moving ring 157 to disengage from the first limiting piece 160. Finally, the moving ring 157 contacts the second limiting piece 161. When the extrusion rod 155 disengages from the protrusion 159, the second spring 163 returns to its original shape, pushing the moving ring 157 downward. This causes the filter screen 158 to move, and the moving ring 157 contacts the first limiting piece 160, vibrating the filter screen 158. This helps to clean the particulate impurities attached to the filter screen 158, ensuring the flowability of the filter screen 158 and preventing clogging.

[0029] By pulling the movable plate 12 away from the mounting plate 7, the movable plate 12 slides stably along the surface of the end rod 11, and the spring 13 deforms. When the movable plate 12 moves, it can drive the insertion rod 14 to move, and finally the insertion rod 14 is disengaged from the bolt 9, so that the bolt 9 can be removed, and then the upper cover 2 can be disassembled, which is convenient for operators to regularly and thoroughly clean the particulate impurities accumulated inside the reactor 1.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A clog-resistant ceramic filter tube catalytic reactor, comprising a reaction vessel (1), characterized in that: The upper end of the reactor (1) is in contact with the upper cover (2), and the inner wall of the upper cover (2) is fixedly connected with the air inlet pipe (3). The lower end of the reactor (1) is fixedly connected with the lower cover (4), and the inner wall of the lower cover (4) is fixedly connected with the air outlet pipe (5). The side of the upper cover (2) is fixedly connected with the mounting ear (6), and the side of the reactor (1) is fixedly connected with the mounting plate (7). The mounting plate (7) is in contact with the mounting ear (6). The lower end of the mounting plate (7) is fixedly connected with the nut (8). The inner wall of the mounting ear (6) is movably connected with the bolt (9). The surface of the bolt (9) is provided with an annular groove (10). The reactor (1) is provided with an anti-clogging filter mechanism (15).

2. The anti-clogging ceramic filter tube catalytic reactor according to claim 1, characterized in that: An end rod (11) is fixedly connected to the inner wall of the mounting plate (7). A movable plate (12) is slidably sleeved on the outer side of the end rod (11). The movable plate (12) is slidably connected to the mounting plate (7). A spring (13) is provided on the outer side of the end rod (11). An insertion rod (14) is fixedly connected to the inner wall of the movable plate (12). The insertion rod (14) is slidably connected to the annular groove (10).

3. The anti-clogging ceramic filter tube catalytic reactor according to claim 2, characterized in that: One end of the spring (13) is welded to the mounting plate (7), and the other end of the spring (13) is welded to the movable plate (12).

4. The anti-clogging ceramic filter tube catalytic reactor according to claim 1, characterized in that: The bolt (9) is movably connected to the mounting plate (7), and the bolt (9) is threadedly connected to the nut (8).

5. The anti-clogging ceramic filter tube catalytic reactor according to claim 1, characterized in that: The anti-clogging filter mechanism (15) includes a conveying pipe (150). The conveying pipe (150) is fixedly connected to the inner wall of the reactor (1). A suction pump (151) is provided on the outer side of the conveying pipe (150). A spray pipe (152) is fixedly connected to the upper side of the conveying pipe (150) and to the left of the suction pump (151). Two evenly distributed support rods (153) are fixedly connected to the inner wall of the reactor (1) and to the upper side of the conveying pipe (150). A motor (154) is fixedly installed on the end face of the two support rods (153). The motor (154) outputs... A pressing rod (155) is fixedly connected to the output shaft. A fixed ring (156) is fixedly connected to the inner wall of the reactor (1). A moving ring (157) is slidably connected to the inner wall of the fixed ring (156). A filter screen (158) is fixedly connected to the inner wall of the moving ring (157). A limiting piece (161) is fixedly connected to the upper end of the fixed ring (156). A support piece (162) is fixedly connected to the inner wall of the reactor (1). A spring (163) is welded to the lower end of the support piece (162). The other end of the spring (163) is welded to the moving ring (157).

6. The anti-clogging ceramic filter tube catalytic reactor according to claim 5, characterized in that: The lower end of the moving ring (157) is fixedly connected to a protrusion (159), which contacts the extrusion rod (155).

7. The anti-clogging ceramic filter tube catalytic reactor according to claim 5, characterized in that: The lower end of the fixed ring (156) is fixedly connected to a limiting piece (160), and the limiting piece (160) is in contact with the moving ring (157).

Citation Information

Patent Citations

  • Ceramic filter tube catalytic reactor

    CN220126174U