ALC plate cleaning device

Abstract

The utility model discloses an ALC plate cleaning device. Which comprises a belt conveyor connected with a controller, and is characterized by further comprising a table plate, a through groove is formed in the middle of the table plate and penetrates through the table plate towards the right side, the belt conveyor is installed in the through groove, a support and two plate side cleaning assemblies are welded to the bottom of the table plate, and the two plate side cleaning assemblies are symmetrically arranged. The two plate side cleaning assemblies are located on the two sides of the through groove respectively, and the distance between the two plate side cleaning assemblies is adjustable; the dust suction pipe is fixed to the bottom of the table plate, one end of the dust suction pipe is closed, the other end of the dust suction pipe is used for being connected with a dust collector, and the plate side cleaning assembly is matched with the dust suction pipe; the spacing of the device is adjustable so as to adapt to ALC plates with different widths, floating ash can be absorbed, and secondary pollution is avoided.

Description

Technical Field

[0001] This utility model relates to an ALC board cleaning device. Background Technology

[0002] Before installation, ALC panels need to have their side joint grooves cleaned. Traditional manual dusting is inefficient and incomplete. Existing cleaning equipment mostly uses fixed-gap roller brushes, which cannot adapt to panels of different widths (common widths are 600-1200mm) and lacks dust collection capabilities, leading to secondary pollution.

[0003] Based on the above problems, we designed an ALC board cleaning device with adjustable spacing to accommodate ALC boards of different widths, and which can absorb floating dust and avoid secondary pollution. Utility Model Content

[0004] The purpose of this invention is to provide an ALC board cleaning device with adjustable spacing to accommodate ALC boards of different widths, and which can absorb floating dust and avoid secondary pollution.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An ALC board cleaning device includes a belt conveyor connected to a controller, characterized in that it further includes...

[0007] The platform has a through groove in its middle, which extends to the right through the platform. The belt conveyor is installed in the through groove, and a support is welded to the bottom of the platform.

[0008] The plate side cleaning assembly has two symmetrically arranged components, located on both sides of the through groove, and the spacing between the two plate side cleaning assemblies is adjustable.

[0009] A vacuum hose is fixed to the bottom of the platform, with one end of the vacuum hose closed and the other end used to connect to a vacuum cleaner. The platform side cleaning assembly cooperates with the vacuum hose.

[0010] A rotary trigger assembly is connected to the controller. The rotary trigger assembly is installed on the top of the platform and located on the left side of the through slot. After being conveyed to the rotary trigger assembly via a belt conveyor on the side of the ALC, the controller controls the belt conveyor to rotate until the belt conveyor is stopped by manual operation of the controller.

[0011] Preferably, the plate-side cleaning assembly includes an air box with an air intake on the side of the air box facing the belt conveyor, the air intake facing the plate inlet direction. A support plate is fixed to the right side of the air box, and a frame plate is mounted on the support plate. A motor is fixedly mounted on the top of the frame plate, and a roller brush is mounted on the output end of the motor. The lower end face of the roller brush is close to the conveyor belt of the belt conveyor. A first frame is mounted on the frame plate, and a vertical shaft is mounted on the first frame. A guide roller is coaxially rotatably fitted to the outside of the vertical shaft. A negative pressure connecting pipe is provided on the left side of the air box, and a flexible hose is fitted between the negative pressure connecting pipe and the suction pipe. A drive bracket is fixedly mounted on the outer end face of the air box. A guide rod and a screw are mounted on the outer side of the platform, and a bearing is fitted between the screw and the platform. The guide rod passes through the drive bracket, and the drive bracket has a threaded hole that mates with the screw. A crank handle is mounted at the end of the screw.

[0012] Preferably, a stepped groove is machined on the top of the air box, and a cover plate is inserted in the stepped groove.

[0013] Preferably, the rotation trigger assembly includes a limit switch and a contact plate. The limit switch is installed on the top of the platform and close to the belt conveyor. Two vertical frames, one in front and one in back, are installed on the top of the platform. A first guide rod is welded to the side of the contact plate away from the belt conveyor. The first guide rod passes through the vertical frame and engages with a limit nut. A spring is sleeved on the first guide rod, and the spring acts between the vertical frame and the contact plate. When the ALC sheet material overtravels and impacts the contact plate under the conveyor belt, the contact plate moves and compresses the spring, simultaneously triggering the limit switch. The limit switch is connected to the controller, which controls the rotation of the belt conveyor.

[0014] Preferably, a metal mesh is welded to the lower end of the cover plate, and the metal mesh intercepts the large pieces of debris that fall off when cleaning the ALC plate.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] Two-way cleaning mechanism: The conveyor belt drives the plate to move back and forth in both directions, and the cleaning of both sides of the channel can be completed in a single clamping, improving efficiency by more than 50%.

[0017] Adaptive adjustment system: The screw-guide rod linkage mechanism realizes stepless adjustment of the panel cleaning component, with an adjustment accuracy of ±2mm, and is suitable for any standard width of panel.

[0018] Negative pressure dust removal closed loop: By connecting the suction pipe to a mature industrial vacuum cleaner, high suction power can be achieved to avoid secondary dust pollution. Attached Figure Description

[0019] Figure 1 This is a top view of the device;

[0020] Figure 2 A perspective view of the panel side cleaning assembly;

[0021] Figure 3 This is a schematic diagram of the installation of the panel cleaning assembly;

[0022] Figure 4 This is a structural diagram of the rotary trigger component. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please refer to Figure 1 As shown, this utility model is an ALC plate cleaning device, including a belt conveyor 1, which is connected to a controller. Its distinguishing feature is that it also includes...

[0025] The platform 2 has a through groove 21 in its middle, which extends to the right through the platform 2. The belt conveyor 1 is installed in the through groove 21. A support is welded to the bottom of the platform 2.

[0026] Two plate-side cleaning components 3 are symmetrically arranged and located on both sides of the through groove 21, and the spacing between the two plate-side cleaning components 3 is adjustable.

[0027] The vacuum pipe 4 is fixed to the bottom of the platform 2. One end of the vacuum pipe 4 is closed and the other end is used to connect to a vacuum cleaner. The side cleaning assembly 3 cooperates with the vacuum pipe 4.

[0028] A rotary trigger assembly 5 is connected to the controller. The rotary trigger assembly 5 is installed on the top of the platform 2 and located on the left side of the through groove 21. After being conveyed to the rotary trigger assembly 5 via the belt conveyor 1 on the side of ALC, the controller controls the belt conveyor 1 to rotate until the belt conveyor 1 is stopped by manual operation of the controller.

[0029] In the above technical solution, the position-adjustable plate side cleaning component 3 can adaptively adjust the spacing between the two plate side cleaning components 3 according to the width of the ALC plate being cleaned, so that the ALC plate conveyed by the belt conveyor 1 passes between the two plate side cleaning devices 3.

[0030] When passing through, clean the grooves on both sides of the ALC board to remove any loose dust particles.

[0031] Each ALC board will undergo cleaning on both sides. During the first cleaning, the ALC board is transported to the end by the belt conveyor 1 and then comes into contact with the rotary trigger component 5. At this time, the ALC board will be returned to the right side of the platform 2.

[0032] The process involves two cleaning cycles to effectively clean the grooves on both sides of the ALC board.

[0033] See Figure 1 , Figure 2 and Figure 3 As shown, the plate-side cleaning assembly 3 includes an air box 31. An air intake 32 is provided on the side of the air box 31 facing the belt conveyor 1, with the air intake 32 facing the plate inlet direction. A support plate 33 is fixed to the right side of the air box 31, and a frame plate 34 is mounted on the support plate 33. A motor 35 is fixedly mounted on the top of the frame plate 34, and a roller brush 36 is mounted on the output end of the motor 35. The lower end face of the roller brush 36 is close to the conveyor belt of the belt conveyor 1. A first frame 37 is mounted on the frame plate 34, and a vertical shaft 38 is mounted on the first frame 37. The external coaxial rotating part is equipped with a guide roller 39; a negative pressure connecting pipe 310 is provided on the left side of the air box 31, and a flexible hose 3111 is connected between the negative pressure connecting pipe 310 and the dust suction pipe 4; a drive bracket 311 is fixedly installed on the outer end face of the air box 31; a guide rod 24 and a screw 22 are installed on the outer side of the platform 2; a bearing 2221 is connected between the screw 22 and the platform 2; the guide rod 24 passes through the drive bracket 311; the drive bracket 311 has a threaded hole 312 that mates with the screw 22; a crank handle 23 is installed at the end of the screw 22.

[0034] In the above technical solution, the movement of the ALC sheet is oriented and shaped by the guide rollers 39, and at least two guide rollers 39 are provided on one side.

[0035] Under the action of the guide rollers 39 on both sides, the ALC sheet passes through in an orderly manner, so that the front and rear rollers can effectively clean both sides of the ALC sheet.

[0036] The cleaned-out dust particles are captured by negative pressure, preventing them from adhering to the grooves of the ALC board.

[0037] The guide rod 24 uses a chrome-plated optical shaft (20mm in diameter), and the clearance fit between it and the drive bracket 311 is H7 / g6.

[0038] The 3111 hose is an antistatic PVC steel wire hose (inner diameter 50mm).

[0039] See Figure 2 As shown, a stepped groove 331 is machined on the top of the air box 31, and a cover plate 332 is inserted into the stepped groove 331.

[0040] In the above technical solution, the cover plate 332 can be opened to facilitate cleaning of the inside of the air box 31.

[0041] See Figure 1 and Figure 4 As shown, the rotation trigger assembly 5 includes a limit switch 51 and a contact plate 52. The limit switch 51 is installed on the top of the platform 2 and close to the belt conveyor 1. Two vertical frames 53 are installed on the top of the platform 2. A first guide rod 54 is welded to the side of the contact plate 52 away from the belt conveyor 1. The first guide rod 54 passes through the vertical frame 53 and is fitted with a limit nut 55. A spring 56 is sleeved on the first guide rod 54. The spring 56 acts between the vertical frame 53 and the contact plate 52. When the ALC sheet material is conveyed by the belt conveyor 1 and hits the contact plate 52 beyond its travel distance, the contact plate 52 moves and compresses the spring 56, thereby triggering the limit switch 51. The limit switch 51 is connected to the controller, which controls the rotation of the belt conveyor 1.

[0042] In the above technical solution, a simple limit switch is used to realize the return of the belt conveyor 1, so that one worker can operate the entire machine.

[0043] See Figure 2 As shown, a metal mesh 333 is welded to the lower end of the cover plate 332. The metal mesh 333 intercepts the large pieces of debris that fall off when cleaning the ALC plate.

[0044] This technical solution is mainly designed to intercept large debris, preventing it from entering the hose and causing blockage.

[0045] The metal mesh 333 has 2mm × 2mm square holes.

[0046] Typical operation example

[0047] Taking the cleaning of a 600mm wide ALC board as an example:

[0048] Rotate the crank 23 to adjust the distance between the two side panel cleaning components 3 to 610mm (leaving a 10mm gap).

[0049] Turn on the vacuum cleaner (use an existing industrial vacuum cleaner) (recommended airflow ≥200m³ / h);

[0050] Place the sheet material on the right side of belt conveyor 1 and start the conveyor;

[0051] The board material automatically returns after touching the rotary trigger component 5;

[0052] When removing the sheet material, check the cleanliness of the channel; repeat the process if necessary.

[0053] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0054] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An ALC board cleaning device, comprising a belt conveyor (1), wherein the belt conveyor (1) is connected to a controller, characterized in that, It also includes, A platform (2) has a through groove (21) in the middle, which extends to the right through the platform (2). The belt conveyor (1) is installed in the through groove (21). A support is welded to the bottom of the platform (2). The plate side cleaning assembly (3) is provided in two symmetrical arrangements, located on both sides of the through groove (21), and the distance between the two plate side cleaning assemblies (3) is adjustable. The vacuum tube (4) is fixed to the bottom of the platform (2). One end of the vacuum tube (4) is closed and the other end is used to connect to a vacuum cleaner. The side cleaning assembly (3) cooperates with the vacuum tube (4). A rotary trigger assembly (5) is connected to the controller. The rotary trigger assembly (5) is installed on the top of the platform (2) and located on the left side of the through groove (21). After being conveyed to the rotary trigger assembly (5) via the belt conveyor (1) on the side of ALC, the controller controls the belt conveyor (1) to rotate until the belt conveyor (1) is stopped by manual operation of the controller.

2. The ALC board cleaning device according to claim 1, characterized in that, The plate-side cleaning assembly (3) includes a bellows (31), and an air inlet (32) is provided on the side of the bellows (31) facing the belt conveyor (1). The air inlet (32) faces the plate inlet direction. A support plate (33) is fixed to the right side of the bellows (31). A frame plate (34) is installed through the support plate (33). A motor (35) is fixedly installed on the top of the frame plate (34). A roller brush (36) is installed at the output end of the motor (35). The lower end face of the roller brush (36) is close to the conveyor belt of the belt conveyor (1). A first frame (37) is installed through the frame plate (34). A vertical shaft (38) is installed through the first frame (37). 8) is coaxially rotated with a guide roller (39); a negative pressure connecting pipe (310) is provided on the left side of the air box (31), and a hose (3111) is connected between the negative pressure connecting pipe (310) and the dust suction pipe (4); a drive bracket (311) is fixedly installed on the outer end face of the air box (31), a guide rod (24) and a screw (22) are installed on the outer side of the platform (2), a bearing is connected between the screw (22) and the platform (2), the guide rod (24) passes through the drive bracket (311), and the drive bracket (311) has a threaded hole (312) that matches the screw (22); a crank (23) is installed at the end of the screw (22).

3. The ALC board cleaning device according to claim 2, characterized in that, A stepped groove (331) is machined on the top of the bellows (31), and a cover plate (332) is inserted in the stepped groove (331).

4. The ALC board cleaning device according to claim 1, characterized in that, The rotation trigger assembly (5) includes a limit switch (51) and a contact plate (52). The limit switch (51) is installed on the top of the platform (2) and close to the belt conveyor (1). Two vertical frames (53) are installed on the top of the platform (2). A first guide rod (54) is welded to the side of the contact plate (52) away from the belt conveyor (1). The first guide rod (54) passes through the vertical frame (53) and is fitted with a limit nut (55). A spring (56) is sleeved on the first guide rod (54). The spring (56) acts between the vertical frame (53) and the contact plate (52). When the ALC plate is conveyed by the belt conveyor (1) and hits the contact plate (52) beyond its travel distance, the contact plate (52) moves and compresses the spring (56), triggering the limit switch (51). The limit switch (51) is connected to the controller, which controls the rotation of the belt conveyor (1).

5. The ALC board cleaning device according to claim 3, characterized in that, A metal mesh (333) is welded to the lower end of the cover plate (332), and the metal mesh (333) intercepts between the negative pressure connecting pipe (310) and the air intake (32); so that large pieces of debris that fall off when cleaning ALC plates are intercepted by the metal mesh (333).

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