Smart home panel shell assembling device

Abstract

The utility model discloses a smart home panel shell assembly device, which relates to the technical field of assembly, and comprises a positioning module, a placement area arranged on one side of the positioning module, a discharge area arranged on the other side of the positioning module, and an assembly module arranged on the upper part of the positioning module and used for completing assembly work. The assembling module achieves high-precision operation through an electric sliding table, an angle-adjustable adjusting assembly and a multi-degree-of-freedom assembling assembly, and manual errors are effectively reduced through cooperative control of a servo motor, a lead screw and a capture probe. And in the aspect of dynamic adjustment, the electric driver and the lifting motor endow the assembling component with horizontal rotating and vertical lifting capabilities, and the stability of complex assembling actions is ensured by combining stable guiding of the sliding rail and the limiting rod. In addition, the modularized design is convenient for maintenance and function extension, and the reliability and maintainability of the system are further improved by the application of the direct current motor drive and the standardized probe assembly.

Description

Technical Field

[0001] This utility model relates to the field of assembly technology, specifically to an assembly device for a smart home panel shell. Background Technology

[0002] With the increasing popularity of smart homes, the demand for various smart control panels (such as lighting control panels, range hood control panels, and temperature control panels) is growing rapidly. These panels typically consist of a housing and internal electronic components. The housing needs a precise assembly structure to ensure waterproofing, dustproofing, and aesthetics. Traditional housing assembly mainly relies on manual operation or simple clamps, which presents the following problems:

[0003] Poor adaptability: Different models of smart home panels vary in size and shape, and traditional fixed fixtures are difficult to adjust flexibly, resulting in low production changeover efficiency and difficulty in meeting the production needs of small batches and multiple varieties.

[0004] Insufficient assembly precision: Manual assembly is easily affected by operating experience, which can easily lead to problems such as misalignment and uneven gaps, affecting the product's sealing performance and appearance quality.

[0005] Low level of automation: Existing assembly equipment mostly relies on positioning in a single direction and lacks multi-degree-of-freedom adjustment capabilities, making it difficult to meet the assembly needs of complex curved surfaces or irregularly shaped panels.

[0006] Insufficient stability: Traditional clamping mechanisms are prone to loosening or shifting during assembly, resulting in misalignment between the outer shell and the base, increasing the rework rate.

[0007] Currently, although there are some automated assembly equipment on the market, most of them are complex in structure, expensive, and difficult to meet the requirements of flexibility and high precision. Therefore, there is a need for a smart home panel shell assembly device. Utility Model Content

[0008] The purpose of this utility model is to provide a smart home panel shell assembly device, which significantly improves assembly efficiency and adaptability through modular design and intelligent adjustment function, so as to solve the technical problems mentioned in the background art.

[0009] To achieve the above objectives, the present invention provides the following technical solution: a smart home panel shell assembly device, comprising a positioning module, a placement area installed on one side of the positioning module, a material discharge area installed on the other side of the positioning module, and an assembly module installed on the upper part of the positioning module for completing the assembly work.

[0010] The positioning module includes a positioning base for bearing weight and two sets of L-shaped positioning clamps that are slidably installed inside the positioning base.

[0011] The assembly module includes an electric slide table installed on both sides of the positioning base for driving the adjustment components to move, and an assembly component for completing the assembly work is installed between the two sets of adjustment components.

[0012] The assembly assembly includes a positioning plate, a rotating plate rotatably mounted on the lower part of the positioning plate, and connecting blocks movably mounted on both ends of the rotating plate. A set of DC motor drives is clamped and installed in the middle of the outer end of each set of connecting blocks, and a set of positioning probes is installed at the outer end of each set of DC motor drives.

[0013] Preferably, the bottom of the two sets of L-shaped positioning clamps inside the positioning base is embedded with several sets of ball screws, and the bottom of each set of L-shaped positioning clamps is equipped with an inner slider for use with each set of ball screws.

[0014] Preferably, each of the two sets of electric slides has a set of sliding seats installed on its upper part;

[0015] The adjustment assembly includes a base mounted on the upper surface of the sliding seat, a limiting platform rotatably mounted on the upper part of the base, and a set of electric actuators mounted on the outer side of each set of bases, the output end of the electric actuators being keyed to the central shaft of the base.

[0016] Preferably, each of the two sets of limiting platforms has a set of lifting slides on its corresponding side, a set of sliders is slidably installed on the outside of each set of lifting slides, a set of lifting motors for controlling the lifting of the sliders is installed inside each set of lifting slides, and a set of first capture probes is installed on the surface of each set of sliders.

[0017] Preferably, the positioning plate is mounted on a set of slider surfaces at both ends, a protective sleeve for protecting the output of the servo motor is installed through the middle of the positioning plate, and two sets of limiting rods for limiting the position are symmetrically installed on the lower surface of the positioning plate.

[0018] Preferably, two sets of auxiliary rods for limiting the position of the connecting blocks are movably inserted on both sides of the rotating plate. Two sets of clamping plates for holding the connecting blocks are symmetrically installed at the bottom of each set. A set of lead screws is installed at the end of each set of DC motors that rotates away from the positioning probe, with the end of the lead screw extending into the rotating plate and threaded inwards.

[0019] Preferably, a support base is installed on the outer side of the rotating plate, a second capture probe is installed at the bottom of the support base, and a set of slide rails is installed at the top of the support base on the upper surface of the rotating plate, with the bottom end of the limiting rod extending into the slide rails for rotational installation.

[0020] Compared with the prior art, the beneficial effects of this utility model are:

[0021] This smart home panel housing assembly device significantly improves assembly efficiency and adaptability through modular design and intelligent adjustment functions. Its core advantages lie in multi-specification compatibility, high-precision assembly, and dynamic adjustment capabilities. The assembly module achieves high-precision operation through an electric slide table, angle-adjustable adjustment components, and multi-degree-of-freedom assembly components. The coordinated control of servo motors, lead screws, and capture probes effectively reduces human error. In terms of dynamic adjustment, electric drives and lifting motors enable horizontal rotation and vertical lifting of the assembly components. Combined with the stable guidance of slide rails and limit rods, this ensures the stability of complex assembly movements.

[0022] Furthermore, the modular design facilitates maintenance and functional expansion, while the application of DC motor drives and standardized probe components further enhances the system's reliability and maintainability. The overall device, through deep integration of mechanical structure and intelligent control, achieves automated, precise, and flexible production of smart home panel housings. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the structure of this utility model;

[0024] Figure 2 This is a schematic diagram showing the overall structure of the positioning module of this utility model.

[0025] Figure 3 This is a schematic diagram of the overall structure of the assembly module of this utility model;

[0026] Figure 4 This is a schematic diagram showing the disassembled installation structure of the limiting platform of this utility model;

[0027] Figure 5 This is a schematic diagram showing the disassembled installation structure of the rotating plate of this utility model;

[0028] Figure 6 This is a schematic diagram of the installation structure of the second capture probe of this utility model.

[0029] In the diagram: 1. Positioning module; 2. Placement area; 3. Discharge area; 4. Assembly module; 5. Positioning base; 6. Ball screw; 7. L-shaped positioning clamp; 8. Inner slider; 9. Electric slide table; 10. Sliding seat; 11. Base; 12. Electric driver; 13. Limiting table; 14. Lifting slide rail; 15. Slider; 16. First capture probe; 17. Positioning plate; 18. Protective sleeve; 19. Limiting rod; 20. Servo motor; 21. Rotating plate; 22. Auxiliary rod; 23. Connecting block; 24. Clamping plate; 25. DC motor drive; 26. Screw; 27. Positioning probe; 28. Support seat; 29. ​​Second capture probe; 30. Slide rail. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] This utility model provides: a smart home panel housing assembly device, such as... Figures 1-6 As shown, the system includes a positioning module 1, a placement area 2 installed on one side of the positioning module 1, a discharge area 3 installed on the other side of the positioning module 1, and an assembly module 4 installed on the upper part of the positioning module 1 for completing the assembly work. The placement area 2 and the discharge area 3 are placement areas for assembling the shell material and the assembled shell. The positioning module 1 is designed to clamp smart home panels of different specifications, including vertical control screen panels for controlling smart home devices and smart panels for controlling range hoods. It controls the base according to different sizes and requirements. The assembly module 4 completes the assembly of the control panel shell through the cooperation of the drive adjustment component and the assembly component. The stable assembly of the panel shell is achieved by rotating the overall angle and clamping direction of the assembly module 4.

[0032] Positioning module 1 includes a positioning base 5 for load bearing and two sets of L-shaped positioning clamps 7 slidably installed inside the positioning base 5. The positioning base 5 limits the L-shaped positioning clamps 7 to ensure that the L-shaped positioning clamps 7 can stably clamp the base. Since there is a gap between the two sets of L-shaped positioning clamps 7, the size of products of different specifications can be adapted by the contraction of the two sets of L-shaped positioning clamps 7.

[0033] Assembly module 4 includes electric slides 9 installed on both sides of positioning base 5 for driving the movement of adjustment components. A set of assembly components for completing assembly work is installed between the two sets of adjustment components. The electric slides 9 control the movement of adjustment components, thereby stabilizing the overall position of the assembly components and enabling the assembly components to be stably assembled onto the product base after being clamped to the product shell.

[0034] The assembly components include a positioning plate 17, a rotating plate 21 rotatably mounted on the lower part of the positioning plate 17, and connecting blocks 23 movably mounted on both ends of the rotating plate 21. Each set of connecting blocks 23 has a set of DC motor drives 25 clamped in the middle of its outer end, and each set of DC motor drives 25 has a set of positioning probes 27 mounted on its outer end. The rotating plate 21 mounted on the lower part of the positioning plate 17 limits the movement of the connecting blocks 23, while the DC motor drives 25 embedded on the outer side of the connecting blocks 23 are used to control the rotation of the lead screw 26, thereby controlling the position of the connecting blocks 23 and ensuring the clamping of the panel shell. In addition, the installed positioning probes 27 and supporting components are commercially available and publicly available products, and are not protected. Their main purpose is to assist the device in positioning.

[0035] Preferably, the bottom of the two sets of L-shaped positioning clamps 7 inside the positioning base 5 is embedded with several sets of ball screws 6. The bottom of each set of ball screws 6 is equipped with an inner slider 8 for use with it. The ball screws 6 installed inside the positioning base 5 are driven by a stepper motor to control the adjustment of the distance between the two sets of L-shaped positioning clamps 7, so as to complete the clamping and fixing of the smart home panel.

[0036] Furthermore, a set of sliding seats 10 are respectively installed on the upper part of the two sets of electric sliding tables 9;

[0037] The adjustment assembly includes a base 11 mounted on the upper surface of the sliding seat 10. A limiting platform 13 is rotatably mounted on the upper part of the base 11. A set of electric actuators 12 is mounted on the outer side of each set of bases 11. The output end of the electric actuator 12 is keyed to the central shaft of the base 11. The sliding seat 10 is used to limit the base 11 and the electric actuator 12. The electric actuator 12 can control the rotation angle of the central shaft inside the base 11, thereby controlling the rotation direction and rotation state of the limiting platform 13, so that the assembly assembly can be used at a larger angle.

[0038] Furthermore, each of the two sets of limiting platforms 13 has a set of lifting slides 14 on its corresponding side. A set of sliders 15 is slidably installed on the outside of each set of lifting slides 14. A set of lifting motors for controlling the lifting of sliders 15 is installed inside each set of lifting slides 14. A set of first capture probes 16 is installed on the surface of each set of sliders 15. The lifting height of sliders 15 is controlled by the lifting motors, so that the two sets of sliders 15 can stably control the positioning plate 17 to complete the lifting and lowering, thereby better controlling the height of the panel shell. The installed first capture probes 16 and supporting components are commercially available and publicly available products, and are not protected. Their main purpose is to assist in determining the usage position of the positioning plate 17.

[0039] It is worth noting that the two ends of the positioning plate 17 are respectively installed on the surface of a set of sliders 15. A protective sleeve 18 for protecting the output of the servo motor 20 is installed through the middle of the positioning plate 17. Two sets of limit rods 19 for limiting are symmetrically installed on the lower surface of the positioning plate 17. The protective sleeve 18 installed in the middle of the positioning plate 17 avoids the friction caused by the servo motor 20 when the rotating plate 21 is rotated. The limit rods 19 installed at the bottom of the positioning plate 17 can be used in conjunction with the slide rail 30 to improve the stability of the rotation of the rotating plate 21.

[0040] Specifically, two sets of auxiliary rods 22 for limiting the position of the connecting blocks 23 are movably inserted on both sides of the rotating plate 21. Two sets of clamping plates 24 for clamping are symmetrically installed at the bottom of each connecting block 23. A set of lead screws 26 is rotatably installed at the end of each DC motor drive 25 away from the positioning probe 27. The end of the lead screw 26 extends into the inside of the rotating plate 21 and is threaded. The DC motor drive 25 controls the rotation of the lead screw 26, so that the lead screw 26 rotates threadedly inside the rotating plate 21, thereby controlling the movement of the connecting blocks 23. The positioning probe 27 and the matching components are commercially available and publicly available products, and are not protected. Their main purpose is to help determine the usage position of the two sets of connecting blocks 23.

[0041] In addition, a support base 28 is installed on the outside of the rotating plate 21, and a second capture probe 29 is installed at the bottom of the support base 28. A set of slide rails 30 is installed on the top of the support base 28 on the upper surface of the rotating plate 21. The bottom end of the limiting rod 19 extends into the slide rail 30 and is rotatably installed. The second capture probe 29 is the same as the first capture probe 16. The purpose of the second capture probe 29 is to ensure that the two sets of clamping plates 24 can be stably clamped to the panel shell. In addition, the slide rails 30 and the limiting rod 19 can improve the stability of the rotation of the rotating plate 21 and prevent it from loosening when clamping the panel shell.

[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A smart home panel housing assembly device, characterized in that: It includes a positioning module (1), a placement area (2) installed on one side of the positioning module (1), a discharge area (3) installed on the other side of the positioning module (1), and an assembly module (4) installed on the upper part of the positioning module (1) for completing the assembly work. The positioning module (1) includes a positioning base (5) for bearing weight and two sets of L-shaped positioning clamps (7) that are slidably installed inside the positioning base (5); The assembly module (4) includes an electric slide (9) installed on both sides of the positioning base (5) for driving the adjustment components to move, and an assembly component for completing the assembly work is installed between the two sets of adjustment components. The assembly assembly includes a positioning plate (17), a rotating plate (21) rotatably mounted on the lower part of the positioning plate (17), and connecting blocks (23) movably mounted on both ends of the rotating plate (21). A set of DC motor drives (25) is clamped and mounted in the middle of the outer end of each set of connecting blocks (23), and a set of positioning probes (27) is mounted on the outer end of each set of DC motor drives (25).

2. The smart home panel housing assembly device according to claim 1, characterized in that: Inside the positioning base (5), several sets of ball screws (6) are embedded in the bottom of the two sets of L-shaped positioning clamps (7). The bottom of the L-shaped positioning clamps (7) is equipped with an inner slider (8) for each set of ball screws (6).

3. The smart home panel housing assembly device according to claim 2, characterized in that: Each of the two sets of electric slide tables (9) has a set of sliding seats (10) installed on its upper part; The adjustment assembly includes a base (11) mounted on the upper surface of the sliding seat (10), a limiting platform (13) rotatably mounted on the upper part of the base (11), and a set of electric actuators (12) mounted on the outer side of each set of bases (11), the output end of the electric actuators (12) being keyed to the central shaft of the base (11).

4. The smart home panel housing assembly device according to claim 3, characterized in that: Each of the two sets of limiting platforms (13) has a set of lifting slides (14) on the corresponding side. A set of sliders (15) is slidably installed on the outside of each set of lifting slides (14). A set of lifting motors for controlling the lifting of sliders (15) is installed inside each set of lifting slides (14). A set of first capture probes (16) is installed on the surface of each set of sliders (15).

5. The smart home panel housing assembly device according to claim 4, characterized in that: The positioning plate (17) is mounted on the surface of a set of sliders (15) at both ends. A protective sleeve (18) for protecting the output of the servo motor (20) is installed through the middle of the positioning plate (17). Two sets of limiting rods (19) for limiting are symmetrically installed on the lower surface of the positioning plate (17).

6. The smart home panel housing assembly device according to claim 5, characterized in that: Two sets of auxiliary rods (22) for limiting the connection block (23) are movably inserted on both sides of the rotating plate (21). Two sets of clamping plates (24) for clamping are symmetrically installed at the bottom of each set of connection blocks (23). A set of lead screws (26) is rotatably installed at the end of each set of DC motor drive (25) away from the positioning probe (27). The end of the lead screw (26) extends into the rotating plate (21) and is threaded.

7. The smart home panel housing assembly device according to claim 6, characterized in that: A support base (28) is installed on the outside of the rotating plate (21). A second capture probe (29) is installed at the bottom of the support base (28). A set of slide rails (30) is installed on the top of the support base (28) on the upper surface of the rotating plate (21). The bottom end of the limiting rod (19) extends into the slide rails (30) and is rotatably installed.

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