Integrated intelligent workstation for door and window processing

Abstract

The utility model discloses an integrated intelligent workstation for door and window processing, which comprises a feeding table, a transfer table arranged on the right side of the feeding table, a drilling table arranged on the rear side of the transfer table, a cutting table arranged at the rear end of the drilling table, and an auxiliary feeding mechanism, the auxiliary feeding mechanism comprises fixing columns, rotating handles, connecting discs, rotating cavities and connecting handles, the fixing columns are fixedly connected to the left ends of the surfaces of the front side and the rear side of the feeding table correspondingly, the rotating handles are rotationally connected to the middles of the fixing columns correspondingly, the connecting discs are fixedly connected to the left ends of the rotating handles correspondingly, and the rotating cavities are formed in the connecting discs correspondingly; according to the integrated intelligent work station for door and window machining, rapid feeding of door and window aluminum materials is achieved through the auxiliary rollers with the inclined angle, personnel do not need to carry the door and window aluminum materials, in the unused state, the auxiliary rollers can be collected, and the working efficiency is improved. And excessive working space does not need to be continuously occupied.

Description

Technical Field

[0001] This utility model relates to the field of door and window processing technology, specifically to an integrated intelligent workstation for door and window processing. Background Technology

[0002] With the continuous advancement of technology, door and window processing has evolved from the original independent processing of each step to the drilling and cutting of aluminum materials for doors and windows by an integrated intelligent workstation, which greatly improves the efficiency of door and window production. The integrated intelligent workstation for door and window processing is an important manifestation of the upgrading of modern manufacturing industry towards intelligence and automation. By integrating multiple process equipment and intelligent control systems, it significantly improves production efficiency, processing accuracy and product quality.

[0003] Existing integrated intelligent workstations for door and window processing use baffles on the outer surface of a rotating conveyor belt to ensure the orderly arrangement and transport of aluminum materials for doors and windows. Then, under the action of a transfer unit, the aluminum materials are transferred according to the processing direction. Drilling and cutting of the aluminum materials are then carried out by automatic drilling and cutting machines. During this process, personnel need to move the aluminum materials to the top of the loading platform in batches and then load them in an orderly manner. The operation is slow, increases the workload of the staff, and affects the continuity of aluminum material processing. Utility Model Content

[0004] The technical problem to be solved by this utility model is to overcome the existing defects and provide an integrated intelligent workstation for door and window processing. It uses an auxiliary roller with an inclined angle to realize the rapid feeding of aluminum materials for doors and windows, eliminating the need for personnel to handle the aluminum materials. Moreover, when not in use, the auxiliary roller can be retracted, without continuously occupying too much workspace, which can effectively solve the problems in the background technology.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an integrated intelligent workstation for door and window processing, including a loading platform, a transfer platform on the right side of the loading platform, a drilling platform on the rear side of the transfer platform, a cutting platform at the rear end of the drilling platform, and an auxiliary loading mechanism.

[0006] Auxiliary feeding mechanism: It includes a fixed column, a rotating handle, a connecting plate, a rotating cavity, and a connecting handle. The fixed column is fixedly connected to the left end of the front and rear surfaces of the feeding platform. The rotating handle is rotatably connected to the middle of the fixed column. The left end of the rotating handle is fixedly connected to the connecting plate. The interior of the connecting plate is provided with a rotating cavity. The interior of the rotating cavity is rotatably connected to the right end of the connecting handle through a pin. An auxiliary roller is rotatably connected between the two rotating handles and the two connecting handles. The inclined auxiliary roller realizes the rapid feeding of aluminum materials for doors and windows, eliminating the need for personnel to handle the aluminum materials. When not in use, the auxiliary roller can be retracted, without continuously occupying too much workspace.

[0007] Furthermore, the auxiliary feeding mechanism also includes a disc, an annular groove, a rotating ring, and a ground plate. The discs are all fixedly connected to the left end of the connecting handle. The discs are all provided with an annular groove inside. The rotating ring is rotatably connected inside the annular groove. The left end of the outer arc surface of the rotating ring is fixedly connected to the ground plate to improve the stability of the connecting handle in contact with the ground.

[0008] Furthermore, a controller is installed on the front side of the loading platform. The input terminal of the controller is electrically connected to an external power source to control various electrical appliances.

[0009] Furthermore, an automatic drilling machine is installed at the upper end of the drilling table, and an automatic cutting machine is installed at the upper end of the cutting table. The input ends of both the automatic drilling machine and the automatic cutting machine are electrically connected to the output end of the controller, thereby realizing automatic drilling and automatic cutting of aluminum materials for doors and windows.

[0010] Furthermore, the lower end of the transfer platform is equipped with two telescopic cylinders, the upper ends of the piston rods of the two telescopic cylinders are fixedly connected to the lower end of the transfer frame, the upper end of the transfer frame is rotatably connected with evenly distributed transfer rollers, the upper end of the front surface of the transfer platform is equipped with a telescopic cylinder, the rear end of the piston rod of the telescopic cylinder is fixedly connected to a push plate, the air ports of the two telescopic cylinders and the telescopic cylinder are all connected to the air outlet of an external air pump through air pipes, the input end of the external air pump is electrically connected to the output end of the controller, so as to realize the transfer of aluminum materials for doors and windows.

[0011] Furthermore, both the left and right ends of the loading platform are rotatably connected to conveyor rollers, and the two conveyor rollers are connected by a uniformly distributed conveyor belt. The outer surface of the conveyor belt is provided with uniformly distributed baffles, and the upper end of the conveyor belt is placed with uniformly distributed door and window frames to achieve orderly loading of door and window aluminum materials.

[0012] Furthermore, a motor is installed at the right end of the front surface of the loading platform. The rear end of the motor output shaft is fixedly connected to the front end of the right-side conveyor roller. The input end of the motor is electrically connected to the output end of the controller, providing driving force for the orderly loading of aluminum materials for doors and windows.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This integrated intelligent workstation for door and window processing has the following advantages:

[0014] The auxiliary roller with an inclined angle enables rapid feeding of aluminum materials for doors and windows, eliminating the need for personnel to handle the aluminum materials. When not in use, the auxiliary roller can be retracted by rotating the connecting handle and the rotating handle to the right, without continuously occupying too much workspace, thus improving the feeding efficiency of aluminum material processing for doors and windows. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a cross-sectional view of the internal structure of this utility model;

[0017] Figure 3 This is a cross-sectional view of the structure on the right side of this utility model;

[0018] Figure 4 This is an enlarged structural diagram of point A in this utility model.

[0019] In the diagram: 1. Loading platform, 2. Transfer platform, 3. Drilling platform, 4. Cutting platform, 5. Auxiliary loading mechanism, 51. Fixed column, 52. Rotating handle, 53. Connecting plate, 54. Rotating cavity, 55. Connecting handle, 56. Disc, 57. Circular groove, 58. Rotating ring, 59. Grounding plate, 6. Conveying roller, 7. Conveying belt, 8. Door and window frame, 9. Automatic drilling machine, 10. Auxiliary roller, 11. Motor, 12. Transfer frame, 13. Transfer roller, 14. Telescopic cylinder one, 15. Telescopic cylinder two, 16. Controller, 17. Automatic cutting machine. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-4 This embodiment provides a technical solution: an integrated intelligent workstation for door and window processing, including a loading platform 1, a transfer platform 2 on the right side of the loading platform 1, a drilling platform 3 on the rear side of the transfer platform 2, a cutting platform 4 on the rear end of the drilling platform 3, a controller 16 on the front side of the loading platform 1, the input end of the controller 16 being electrically connected to an external power supply, and also includes an auxiliary loading mechanism 5.

[0022] Auxiliary feeding mechanism 5: It includes fixed columns 51, rotating handles 52, connecting plates 53, rotating cavities 54, and connecting handles 55. The fixed columns 51 are fixedly connected to the left ends of the front and rear surfaces of the feeding platform 1, respectively. The middle of each fixed column 51 is rotatably connected to a rotating handle 52. The left end of each rotating handle 52 is fixedly connected to a connecting plate 53. Each connecting plate 53 has a rotating cavity 54 inside. The inside of each rotating cavity 54 is rotatably connected to the right end of the connecting handle 55 through a pin. The two rotating handles 52 and the two connecting handles 55 are connected together. Auxiliary rollers 10 are rotatably connected between each of the 5 components. The auxiliary feeding mechanism 5 also includes a disc 56, an annular groove 57, a rotating ring 58, and a base plate 59. Each disc 56 is fixedly connected to the left end of the connecting handle 55. Each disc 56 has an annular groove 57 inside, and a rotating ring 58 is rotatably connected inside each annular groove 57. The left end of the outer arc surface of each rotating ring 58 is fixedly connected to the base plate 59. Rotating the rotating handle 52 outward causes each rotating handle 52 to rotate outward around the central axis of the corresponding fixed column 51. When the rotating handle... When the rotating handle 52 is rotated to a certain angle, stop rotating the rotating handle 52 and hold the rotating handle 52 with one hand, while rotating the connecting handle 55 to the left with the other hand. The connecting handle 55 rotates to the left around the central axis of the corresponding pin. When the upper surface of the connecting handle 55 is in contact with the upper inner wall of the recess of the adjacent rotating cavity 54, stop rotating the connecting handle 55, and then release the rotating handle 52. The ground plate 59 contacts the working surface, and at the same time, the rotating rings 58 adjacent to the ground plate 59 rotate inside the corresponding annular grooves 57, so that the connecting... The floor 59 can make stable contact with the working surface, and then the auxiliary roller 10 will realize the rapid feeding of the aluminum material of the door and window, eliminating the need to handle the aluminum material of the door and window, effectively reducing the workload, and can adapt to working surfaces of different heights. When the aluminum material of the door and window moves at the upper end of the auxiliary roller 10, the weight of the aluminum material of the door and window is applied to the connection between the connecting handle 55 and the adjacent rotating handle 52, so that the upper surface of the connecting handle 55 fits more tightly with the upper inner wall of the recess of the adjacent rotating cavity 54, improving the stability of the auxiliary feeding mechanism 5.

[0023] The drilling table 3 is equipped with an automatic drilling machine 9 at its upper end, and the cutting table 9 is equipped with an automatic cutting machine 17 at its upper end. The input ends of both the automatic drilling machine 9 and the automatic cutting machine 17 are electrically connected to the output end of the controller 16. The controller 16 enables the automatic drilling machine 9 to operate. The motor of the automatic drilling machine 9 rotates to rotate the drill bit and drill holes on the upper side of the aluminum material of the door and window. At the same time, the laser cutting head on the side of the automatic drilling machine 9 drills and cuts the aluminum material of the door and window. After drilling, the aluminum material of the door and window enters the upper end of the cutting table 3. The controller 16 enables the automatic cutting machine 17 to operate. The saw blade of the automatic cutting machine 17 moves vertically to cut the aluminum material of the door and window at a specified angle, thereby realizing the integrated processing of door and window production.

[0024] The transfer platform 2 has two telescopic cylinders 14 at its lower end. The upper ends of the piston rods of the two telescopic cylinders 14 are fixedly connected to the lower end of the transfer frame 12. The upper end of the transfer frame 12 is rotatably connected to evenly distributed transfer rollers 13. The upper end of the front surface of the transfer platform 2 has a telescopic cylinder 15. The rear end of the piston rod of the telescopic cylinder 15 is fixedly connected to a push plate. The air ports of the two telescopic cylinders 14 and the telescopic cylinder 15 are connected to the air outlet of an external air pump through air pipes. The input end of the external air pump is electrically connected to the output end of the controller 16. When the aluminum material of the door and window reaches the upper end of the transfer frame 12, the controller 16 realizes the external... When the air pump is running, the external air pump supplies air to the telescopic cylinder 14 through the air pipe, causing the piston rod of the telescopic cylinder 14 to extend and push the transfer frame 12 upward, thereby pushing the aluminum material of the door and window upward. When the aluminum material of the door and window reaches the designated height, the external air pump stops supplying air to the telescopic cylinder 14 and supplies air to the telescopic cylinder 2 15. The piston rod of the telescopic cylinder 2 15 extends and pushes the push plate backward. With the assistance of the transfer roller 13, the aluminum material of the door and window is transferred to the drilling table 3. After the transfer is completed, the external air pump extracts the internal gas of the telescopic cylinder 14 and the telescopic cylinder 2 15 through the air pipe, realizing the reset of the telescopic cylinder 14 and the telescopic cylinder 2 15.

[0025] The loading platform 1 has conveyor rollers 6 rotatably connected to both its left and right ends. The two conveyor rollers 6 are connected by a uniformly distributed conveyor belt 7. The outer surface of the conveyor belt 7 is equipped with uniformly distributed baffles. The upper end of the conveyor belt 7 is equipped with uniformly distributed door and window frames 8. The front surface of the loading platform 1 is equipped with a motor 11. The rear end of the output shaft of the motor 11 is fixedly connected to the front end of the right conveyor roller 6. The input end of the motor 11 is electrically connected to the output end of the controller 16. When the aluminum door and window materials reach the upper side of the conveyor belt 7, the aluminum door and window materials are arranged in an orderly manner under the dividing action of the uniformly distributed baffles. At the same time, the controller 16 makes the motor 11 run intermittently. The output shaft of the motor 11 rotates, driving the right conveyor roller 6 to rotate. Under the transmission action of the conveyor belt 7, the left conveyor roller 6 rotates, realizing the intermittent and orderly conveying of the aluminum door and window materials.

[0026] The working principle of the integrated intelligent workstation for door and window processing provided by this utility model is as follows: During operation, the operator first places the loading platform 1, transfer platform 2, and other mechanisms stably in the horizontal working area. After stable placement, the operator first rotates the rotating handle 52 outwards. The rotating handle 52 rotates outwards around the central axis of the corresponding fixed column 51. When the rotating handle 52 rotates to a certain angle, the operator stops rotating the rotating handle 52 and holds it with one hand while rotating the connecting handle 55 to the left with the other hand. The connecting handle 55 rotates to the left around the central axis of the corresponding pin. When the upper surface of the connecting handle 55 is in contact with the upper inner wall of the recess in the adjacent rotating cavity 54, the operator stops rotating the connecting handle 55. Then, the operator releases the rotating handle 52, and the grounding plate 59... The contact plate 59 contacts the working surface, and the adjacent rotating rings 58 rotate within the corresponding annular grooves 57, ensuring stable contact between the contact plate 59 and the working surface. Then, personnel use the auxiliary roller 10 to quickly load the aluminum profiles for doors and windows, eliminating the need for manual handling and effectively reducing workload. This mechanism can adapt to working surfaces of varying heights. As the aluminum profiles move above the auxiliary roller 10, their weight is applied to the connection between the connecting handle 55 and the adjacent rotating handle 52, resulting in a tighter fit between the upper surface of the connecting handle 55 and the upper inner wall of the recess in the adjacent rotating cavity 54, improving the stability of the auxiliary loading mechanism 5. The aluminum profiles then reach the upper side of the conveyor belt 7 and are placed on evenly distributed baffles. The segmentation action achieves the orderly arrangement of aluminum profiles for doors and windows. Simultaneously, the controller 16 enables the intermittent operation of the motor 11. The output shaft of the motor 11 rotates, driving the right-side conveyor roller 6 to rotate. Under the transmission action of the conveyor belt 7, the left-side conveyor roller 6 rotates, achieving the intermittent and orderly conveying of the aluminum profiles. When the aluminum profiles reach the upper end of the transfer frame 12, the controller 16 activates the external air pump. The external air pump supplies air to the telescopic cylinder 14 through an air pipe, causing the piston rod of the telescopic cylinder 14 to extend and push the transfer frame 12 upwards, thereby pushing the aluminum profiles upwards. When the aluminum profiles reach the designated height, the external air pump stops supplying air to the telescopic cylinder 14 and supplies air to the telescopic cylinder 15. The piston rod of the telescopic cylinder 15 extends, pushing the push plate backwards. With the assistance of the conveying roller 13, the aluminum material of the door and window is transferred to the drilling table 3. After the transfer is completed, the external air pump extracts the internal gas of the telescopic cylinder 14 and the telescopic cylinder 2 15 through the air pipe to reset the telescopic cylinder 14 and the telescopic cylinder 2 15. At the same time, the controller 16 realizes the operation of the automatic drilling machine 9. The motor of the automatic drilling machine 9 rotates to realize the rotation of the drill bit and realizes the drilling on the upper side of the aluminum material of the door and window. At the same time, the laser cutting head on the side of the automatic drilling machine 9 realizes the drilling and cutting of the aluminum material of the door and window. After the drilling is completed, the aluminum material of the door and window enters the upper end of the cutting table 3. The controller 16 realizes the operation of the automatic cutting machine 17. The saw blade of the automatic cutting machine 17 moves vertically to cut the aluminum material of the door and window at a specified angle, thereby realizing the integrated processing of door and window production.

[0027] It is worth noting that the automatic drilling machine 9 disclosed in the above embodiments can be a YH-2600 fully automatic laser side hole machine, the automatic cutting machine 17 can be a high-speed angle cutting machine RS-650, and the controller 16 controls the operation of the automatic drilling machine 9, the motor 11, the automatic cutting machine 17 and the external air pump using methods commonly used in the prior art.

[0028] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An integrated intelligent workstation for door and window processing, comprising a loading platform (1), a transfer platform (2) disposed on the right side of the loading platform (1), a drilling platform (3) disposed on the rear side of the transfer platform (2), and a cutting platform (4) disposed at the rear end of the drilling platform (3), characterized in that: It also includes an auxiliary feeding mechanism (5); Auxiliary feeding mechanism (5): It includes a fixed column (51), a rotating handle (52), a connecting plate (53), a rotating cavity (54), and a connecting handle (55). The fixed column (51) is fixedly connected to the left end of the front and rear surfaces of the feeding platform (1). The middle part of the fixed column (51) is rotatably connected to the rotating handle (52). The left end of the rotating handle (52) is fixedly connected to the connecting plate (53). The interior of the connecting plate (53) is provided with a rotating cavity (54). The interior of the rotating cavity (54) is rotatably connected to the right end of the connecting handle (55) through a pin. An auxiliary roller (10) is rotatably connected between the two rotating handles (52) and the two connecting handles (55).

2. The integrated intelligent workstation for door and window processing according to claim 1, characterized in that: The auxiliary feeding mechanism (5) also includes a disc (56), an annular groove (57), a rotating ring (58), and a base plate (59). The disc (56) is fixedly connected to the left end of the connecting handle (55). The disc (56) is provided with an annular groove (57) inside. The rotating ring (58) is rotatably connected inside the annular groove (57). The base plate (59) is fixedly connected to the left end of the outer arc surface of the rotating ring (58).

3. The integrated intelligent workstation for door and window processing according to claim 1, characterized in that: A controller (16) is provided on the front side of the loading platform (1), and the input terminal of the controller (16) is electrically connected to an external power supply.

4. The integrated intelligent workstation for door and window processing according to claim 3, characterized in that: An automatic drilling machine (9) is installed at the upper end of the drilling table (3), and an automatic cutting machine (17) is installed at the upper end of the cutting table (4). The input ends of the automatic drilling machine (9) and the automatic cutting machine (17) are electrically connected to the output end of the controller (16).

5. The integrated intelligent workstation for door and window processing according to claim 3, characterized in that: The lower end of the transfer platform (2) is provided with two telescopic cylinders (14). The upper ends of the piston rods of the two telescopic cylinders (14) are fixedly connected to the lower end of the transfer frame (12). The upper end of the transfer frame (12) is rotatably connected with uniformly distributed transfer rollers (13). The upper end of the front surface of the transfer platform (2) is provided with a telescopic cylinder (15). The rear end of the piston rod of the telescopic cylinder (15) is fixedly connected with a push plate. The air ports of the two telescopic cylinders (14) and the telescopic cylinder (15) are connected to the air outlet of an external air pump through air pipes. The input end of the external air pump is electrically connected to the output end of the controller (16).

6. The integrated intelligent workstation for door and window processing according to claim 3, characterized in that: The left and right ends of the loading platform (1) are rotatably connected to conveyor rollers (6). The two conveyor rollers (6) are connected by a uniformly distributed conveyor belt (7). The outer surface of the conveyor belt (7) is provided with uniformly distributed baffles. The upper end of the conveyor belt (7) is provided with uniformly distributed door and window frames (8).

7. The integrated intelligent workstation for door and window processing according to claim 6, characterized in that: A motor (11) is provided on the right end of the front surface of the loading platform (1). The rear end of the output shaft of the motor (11) is fixedly connected to the front end of the right conveyor roller (6). The input end of the motor (11) is electrically connected to the output end of the controller (16).

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