Novel fertilizer production device
By installing temperature sensors and an automated control system inside the cooling tank, combined with stirring rollers and a screw conveyor, the fertilizer is circulated and cooled, solving the problem of insufficient temperature detection in existing devices and improving production efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHUHAI INST OF ADVANCED TECH CO LTD
- Filing Date
- 2024-12-31
- Publication Date
- 2026-05-05
AI Technical Summary
Existing fertilizer production equipment cannot effectively detect fertilizer temperature during the cooling process, resulting in insufficient cooling, which can easily damage packaging bags and affect production efficiency.
Temperature sensors and an automated control system are installed inside the cooling tank. The fertilizer is circulated and cooled by stirring rollers and a screw conveyor. Adjustable discharge baffles and sealing plates ensure that the fertilizer temperature reaches the required level before packaging.
It enables real-time monitoring and control of fertilizer temperature, preventing incompletely cooled fertilizer from entering the packaging process, ensuring production safety and stability, and improving cooling efficiency.
Smart Images

Figure CN224198399U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fertilizer production technology, and in particular to a novel fertilizer production device. Background Technology
[0002] In the field of agricultural planting, fertilizers are usually used to provide the nutrients needed for crop production. Fertilizers provide one or more essential nutrients for plants. Fertilizers can improve soil properties and increase soil fertility. Fertilizers are one of the material bases of agricultural production and play an important role in the agricultural production process. The production and manufacturing of fertilizers require fertilizer production equipment.
[0003] Existing waste production equipment produces waste at high temperatures. Before packaging the produced fertilizer, it needs to be cooled down. However, the cooling structure of existing fertilizer production equipment is not convenient for temperature detection of the packaged fertilizer, making it difficult to determine the temperature of the produced fertilizer. When the cooling structure cannot cool the fertilizer properly, the packaging bags are easily damaged during packaging, affecting production efficiency. Utility Model Content
[0004] Therefore, the purpose of this utility model is to propose a new type of fertilizer production device to solve the problems mentioned in the background art and overcome the shortcomings of the existing technology.
[0005] To achieve the above objectives, one embodiment of this utility model provides a novel fertilizer production apparatus, including a cooling tank for cooling and storing the produced fertilizer. The cooling tank is internally equipped with a stirring rack for cooling and stirring the fertilizer. One end of the cooling tank has a discharge port for discharging the fertilizer. A discharge baffle is fixedly installed inside the discharge port to seal the cooling tank. The discharge baffle is signal-connected to an automated control unit, and the main control unit is signal-connected to a temperature sensor. A screw conveyor for conveying the fertilizer is fixedly installed at one end of the cooling tank. A conveying pipe for conveying fertilizer into the cooling tank is fixedly installed at one end of the screw conveyor. A tilting baffle is fixedly installed at one end of the conveying pipe. A closed discharge plate for discharging the fertilizer is fixedly installed at the bottom of the cooling tank.
[0006] Preferably, in any of the above embodiments, the cooling tank has a cooling chamber for cooling and storing fertilizer, and the stirring frame includes a stirring motor connected to the main control unit and a stirring roller for cooling and stirring the fertilizer. The stirring motor is fixedly installed at one end of the cooling tank, and the output end of the stirring motor is fixedly installed with a stirring roller rotatably connected to the inside of the cooling tank.
[0007] The above technical solution is adopted as follows: by setting a cooling chamber inside the cooling tank, the fertilizer can be stored and cooled inside the cooling chamber. After the fertilizer is introduced into the cooling chamber, the stirring motor drives the stirring roller to rotate under the control of the main control unit. The rotating stirring roller is used to uniformly stir the fertilizer, so as to achieve effective cooling and mixing of the fertilizer and accelerate the cooling efficiency of the fertilizer.
[0008] Preferably, in any of the above embodiments, the discharge port is located below the stirring roller, the discharge port is connected to the feed end of the screw conveyor, and the temperature sensor is fixedly installed inside the cooling tank.
[0009] The above technical solution involves installing a temperature sensor inside the cooling chamber, enabling the sensor to monitor the fertilizer temperature in real time. Based on the monitored temperature, the fertilizer is discharged from below the mixing roller through the discharge port and directly enters the feed end of the screw conveyor. The screw conveyor then transports the fertilizer back into the cooling chamber, achieving cyclic cooling of the fertilizer. The temperature sensor's detection data determines whether the fertilizer is undergoing cyclic cooling. If not, the fertilizer is discharged from the cooling tank.
[0010] Preferably, in any of the above embodiments, the discharge baffle includes an electric telescopic rod connected to the main control unit and a movable plate that blocks the fertilizer. The electric telescopic rod is fixedly installed inside the cooling tank, and a movable plate that moves inside the cooling tank is fixedly installed at one end of the electric telescopic rod.
[0011] The above technical solution is adopted: the electric telescopic rod, under the control of the main control unit, drives the movable plate to move inside the cooling tank. The position of the movable plate is adjusted to open and close the discharge port. The movable plate can effectively control the discharge speed and amount of fertilizer, making it easy to guide the fertilizer into the screw conveyor for circulation. The direction of fertilizer discharge can also be adjusted.
[0012] Preferably, in any of the above embodiments, the screw conveyor is provided with a screw roller shaft that performs screw conveying and is driven by a motor, one end of the screw conveyor is provided with a fixing groove for installing a conveying pipe, and the conveying pipe is provided with a connecting groove for accommodating a tilting baffle.
[0013] Preferably, in any of the above embodiments, the flipping baffle includes a flipping motor connected to the main control unit and a baffle plate that closes the conveying pipe. The flipping motor is fixedly installed inside the conveying pipe, and the output end of the flipping motor is fixedly installed with a baffle plate that rotates inside the conveying pipe.
[0014] The above technical solution is adopted: the screw conveyor realizes the continuous conveying of fertilizer through the internal screw roller shaft, and the motor drive ensures the conveying efficiency. It can convey fertilizer into the inside of the conveying pipe. At the same time, the rotating motor drives the baffle to rotate inside the conveying pipe under the control of the main control unit, so as to realize the closing and opening of the conveying pipe. When the baffle opens the conveying pipe, the fertilizer can be circulated into the cooling chamber for circulation and cooling. It can effectively control the flow of fertilizer and facilitate the circulation and cooling of fertilizer.
[0015] Preferably, in any of the above embodiments, the enclosed discharge plate includes a closed motor connected to the main control unit, a rotating and winding reel, a high-strength steel wire rope for suspension and pulling, and a protective plate for enclosing the cooling tank. The closed motor is fixedly installed inside the cooling tank, a reel is fixedly installed at the output end of the closed motor, a high-strength steel wire rope is fixedly installed on the surface of the reel, and a protective plate that rotates inside the cooling tank is fixedly installed at one end of the high-strength steel wire rope.
[0016] The above technical solution involves a closed motor that drives a reel to rotate under the control of the main control unit. The rotation of the reel allows for the winding or unwinding of the high-strength steel wire rope, adjusting its length. The high-strength steel wire rope pulls the protective plate, which, combined with gravity, rotates to open and close the cooling tank. The protective plate can also be tilted to facilitate the flow of fertilizer from inside the cooling tank to the discharge port, promoting fertilizer circulation. Alternatively, fertilizer can be discharged from the cooling tank for subsequent packaging.
[0017] Compared with the prior art, the advantages and beneficial effects of this utility model are as follows:
[0018] 1. In fertilizer production, the cooling tank used for cooling fertilizer is equipped with a temperature sensor to detect the temperature of the cooled fertilizer. It also includes a discharge baffle and a closed discharge plate that open, close, and rotate based on the temperature detection data. The cooperation between the discharge baffle and the closed discharge plate allows the fertilizer that is not fully cooled to be guided into the screw conveyor. The screw conveyor then guides the fertilizer back into the cooling tank for further cooling. This effectively detects the temperature of the produced fertilizer and circulates the fertilizer for cooling, ensuring the safety and stability of fertilizer production.
[0019] 2. A conveying pipe is installed at the output end of the screw conveyor, and a rotating baffle is installed inside the conveying pipe to control the opening and closing of the conveying pipe. The opening and closing of the conveying pipe is controlled according to the needs to facilitate the introduction of fertilizer into the cooling tank and ensure the stability of fertilizer cooling.
[0020] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0021] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:
[0022] Figure 1 This is a schematic diagram of the structure according to an embodiment of the present utility model;
[0023] Figure 2 This is a schematic diagram of the structure of the closed discharge plate according to an embodiment of the present utility model;
[0024] Figure 3 This is an exploded structural diagram of the conveying pipe according to an embodiment of the present invention;
[0025] Figure 4 This is a cross-sectional structural diagram of the cooling tank according to an embodiment of the present invention;
[0026] Figure 5 According to the embodiments of this utility model Figure 4 Enlarged structural diagram at point A;
[0027] Among them: 1-cooling tank, 2-mixing rack, 21-mixing motor, 22-mixing roller, 3-discharge port, 4-discharge baffle, 41-electric telescopic rod, 42-movable plate, 5-temperature sensor, 7-screw conveyor, 8-conveying pipe, 9-tilting baffle, 91-tilting motor, 92-baffle plate, 10-closed discharge plate, 101-closed motor, 102-thread reel, 103-high-strength steel wire rope, 104-protective plate. Detailed Implementation
[0028] The present invention will be further described below with reference to the accompanying drawings, but the scope of protection of the present invention is not limited to the following description.
[0029] like Figure 1-5 As shown in the figure, a novel fertilizer production device according to an embodiment of the present invention includes a cooling tank 1 for cooling and storing the produced fertilizer. The cooling tank 1 is equipped with a stirring rack 2 for cooling and stirring the fertilizer. One end of the cooling tank 1 is provided with a discharge port 3 for discharging fertilizer. A discharge baffle 4 for sealing the cooling tank 1 is fixedly installed inside the discharge port 3. The discharge baffle 4 is signal-connected to an automatic control main control unit. The main control unit is signal-connected to a temperature sensor 5. A screw conveyor 7 for conveying fertilizer is fixedly installed at one end of the cooling tank 1. A conveying pipe 8 for conveying fertilizer into the cooling tank 1 is fixedly installed at one end of the screw conveyor 7. A tilting baffle 9 is fixedly installed at one end of the conveying pipe 8. A closed discharge plate 10 for discharging fertilizer is fixedly installed at the bottom of the cooling tank 1.
[0030] Preferably, in any of the above schemes, the cooling tank 1 has a cooling chamber for cooling and storing fertilizer, and the stirring frame 2 includes a stirring motor 21 connected to the main control unit and a stirring roller 22 for cooling and stirring the fertilizer. The stirring motor 21 is fixedly installed at one end of the cooling tank 1, and the stirring roller 22, which is rotatably connected to the inside of the cooling tank 1, is fixedly installed at the output end of the stirring motor 21.
[0031] The above technical solution is adopted: by setting a cooling chamber inside the cooling tank 1, the fertilizer can be stored and cooled inside the cooling chamber. After the fertilizer is introduced into the cooling chamber, the stirring motor 21 drives the stirring roller 22 to rotate under the control of the main control unit. The rotating stirring roller 22 is used to uniformly stir the fertilizer, so as to achieve effective cooling and mixing of the fertilizer and accelerate the cooling efficiency of the fertilizer.
[0032] Preferably, in any of the above schemes, the discharge port 3 is located below the stirring roller 22, the discharge port 3 is connected to the feed end of the screw conveyor 7, and the temperature sensor 5 is fixedly installed inside the cooling tank 1.
[0033] The above technical solution is adopted: the temperature sensor 5 is installed inside the cooling chamber, so that the temperature sensor 5 can monitor the temperature of the fertilizer in real time. According to the monitored temperature, the fertilizer is discharged from below the mixing roller 22 through the discharge port 3 and directly enters the feed end of the screw conveyor 7. The screw conveyor 7 is used to transport the fertilizer back to the interior of the cooling chamber to realize the circulating cooling of the fertilizer. The detection data of the temperature sensor 5 determines whether the fertilizer is circulating and cooled. If it is not circulating and cooled, the fertilizer is discharged from the cooling tank 1.
[0034] Preferably, in any of the above schemes, the discharge baffle 4 includes an electric telescopic rod 41 connected to the main control unit and a movable plate 42 that blocks the fertilizer. The electric telescopic rod 41 is fixedly installed inside the cooling tank 1, and a movable plate 42 that moves inside the cooling tank 1 is fixedly installed at one end of the electric telescopic rod 41.
[0035] The above technical solution is adopted: the electric telescopic rod 41 extends and retracts under the control of the main control unit, driving the movable plate 42 to move inside the cooling tank 1. The position of the movable plate 42 is adjusted to open and close the discharge port 3. The discharge speed and amount of fertilizer can be effectively controlled through the movable plate 42, which facilitates the introduction of fertilizer into the screw conveyor 7 for circulation. The direction of fertilizer discharge can be adjusted.
[0036] Preferably, in any of the above embodiments, the screw conveyor 7 is provided with a screw roller shaft that performs screw conveying and is driven by a motor, and one end of the screw conveyor 7 is provided with a fixing groove for installing the conveying pipe 8, and the inside of the conveying pipe 8 is provided with a connecting groove for accommodating the tilting baffle 9.
[0037] Preferably, in any of the above schemes, the flipping baffle 9 includes a flipping motor 91 connected to the main control unit and a baffle 92 that closes the conveying pipe 8. The flipping motor 91 is fixedly installed inside the conveying pipe 8, and the baffle 92 that rotates inside the conveying pipe 8 is fixedly installed at the output end of the flipping motor 91.
[0038] The above technical solution is adopted: the screw conveyor 7 realizes the continuous conveying of fertilizer through the internal screw roller shaft, and the motor drive ensures the conveying efficiency. It can convey fertilizer into the inside of the conveying pipe 8. At the same time, the reversing motor 91 drives the baffle 92 to rotate inside the conveying pipe 8 under the control of the main control unit, so as to realize the closing and opening of the conveying pipe 8. When the baffle 92 opens the conveying pipe 8, the fertilizer can be circulated into the cooling chamber for circulation and cooling. It can effectively control the flow of fertilizer and facilitate the circulation and cooling of fertilizer.
[0039] Preferably, the enclosed discharge plate 10 includes an enclosed motor 101 connected to the main control unit, a rotating and winding reel 102, a high-strength steel wire rope 103 for suspension and pulling, and a protective plate 104 for enclosing the cooling tank 1. The enclosed motor 101 is fixedly installed inside the cooling tank 1. The output end of the enclosed motor 101 is fixedly installed with the reel 102. The surface of the reel 102 is fixedly installed with the high-strength steel wire rope 103. One end of the high-strength steel wire rope 103 is fixedly installed with the protective plate 104 that rotates inside the cooling tank 1.
[0040] The above technical solution is adopted: Under the control of the main control unit, the closed motor 101 can drive the reel 102 to rotate. The rotation of the reel 102 causes it to wind or release the high-strength steel wire rope 103. The length of the high-strength steel wire rope 103 is adjusted. The high-strength steel wire rope 103 pulls the protective plate 104 and, combined with gravity, causes the protective plate 104 to rotate, thereby opening and closing the cooling tank 1. The protective plate 104 can also be tilted to facilitate the flow of fertilizer inside the cooling tank 1 to the discharge port 3, which facilitates the circulation of fertilizer. It can also discharge the fertilizer inside the cooling tank 1 to achieve subsequent packaging of fertilizer.
[0041] The working principle of this novel fertilizer production device is as follows:
[0042] During fertilizer production, the fertilizer is introduced into the cooling tank 1 for cooling. The stirring motor 21 drives the stirring roller 22 to stir the fertilizer. After the temperature sensor 5 detects the temperature of the fertilizer, it controls the closed motor 101 and the electric telescopic rod 41 to work. The closed motor 101 drives the pulley 102 to drive the high-strength steel wire rope 103 to wind. The high-strength steel wire rope 103 drives the protective plate 104 to rotate to the required position. At the same time, the electric telescopic rod 41 drives the movable plate 42 to move to the required position, and introduces the fertilizer into the screw conveyor 7. The tilting motor 91 is controlled to open the baffle plate 92, and the screw conveyor 7 introduces the fertilizer into the cooling tank 1.
[0043] Compared with the prior art, the present invention has the following advantages:
[0044] 1. In fertilizer production, the cooling tank 1, which cools the fertilizer, is equipped with a temperature sensor 5 to detect the temperature of the cooled fertilizer. It is also equipped with a discharge baffle 4 and a closed discharge plate 10 that open, close, and flip based on the temperature detection data. The cooperation between the discharge baffle 4 and the closed discharge plate 10 allows the fertilizer that is not fully cooled to be introduced into the screw conveyor 7. The screw conveyor 7 then guides the fertilizer back into the cooling tank 1 for further cooling. This effectively detects the temperature of the produced fertilizer and circulates the fertilizer for cooling, ensuring the safety and stability of fertilizer production.
[0045] 2. A conveying pipe 8 is installed at the output end of the screw conveyor 7, and a rotating flip baffle 9 is installed inside the conveying pipe 8 to control the opening and closing of the conveying pipe 8. The opening and closing of the conveying pipe 8 is controlled according to the needs to facilitate the introduction of fertilizer into the cooling tank 1 and ensure the stability of fertilizer cooling.
Claims
1. A novel fertilizer production apparatus, comprising a cooling tank (1) for cooling and storing the produced fertilizer, wherein the cooling tank (1) is provided with a stirring rack (2) for cooling and stirring the fertilizer, characterized in that: The cooling tank (1) has a discharge port (3) for discharging fertilizer at one end. A discharge baffle (4) for sealing the cooling tank (1) is fixedly installed inside the discharge port (3). The discharge baffle (4) is connected to the main control unit of the automatic control system. The main control unit is connected to the temperature sensor (5). A screw conveyor (7) for conveying fertilizer is fixedly installed at one end of the cooling tank (1). A conveying pipe (8) for conveying fertilizer into the cooling tank (1) is fixedly installed at one end of the screw conveyor (7). A flip baffle (9) is fixedly installed at one end of the conveying pipe (8). A closed discharge plate (10) for discharging fertilizer is fixedly installed at the bottom of the cooling tank (1).
2. The novel fertilizer production apparatus as described in claim 1, characterized in that: The cooling tank (1) has a cooling chamber for cooling and storing fertilizer inside. The stirring rack (2) includes a stirring motor (21) connected to the main control unit and a stirring roller (22) for cooling and stirring fertilizer. The stirring motor (21) is fixedly installed at one end of the cooling tank (1), and the stirring roller (22) is rotatably connected to the inside of the cooling tank (1) at the output end of the stirring motor (21).
3. The novel fertilizer production device as described in claim 2, characterized in that: The discharge port (3) is located below the stirring roller (22), and the discharge port (3) is connected to the feed end of the screw conveyor (7). The temperature sensor (5) is fixedly installed inside the cooling tank (1).
4. The novel fertilizer production apparatus as described in claim 3, characterized in that: The discharge baffle (4) includes an electric telescopic rod (41) connected to the main control unit and a movable plate (42) that blocks the fertilizer. The electric telescopic rod (41) is fixedly installed inside the cooling tank (1), and a movable plate (42) that moves inside the cooling tank (1) is fixedly installed at one end of the electric telescopic rod (41).
5. The novel fertilizer production apparatus as described in claim 4, characterized in that: The screw conveyor (7) is equipped with a screw roller shaft that performs screw conveying and is driven by a motor. One end of the screw conveyor (7) is provided with a fixed groove for installing a conveying pipe (8). The conveying pipe (8) is provided with a connecting groove for accommodating a flipping baffle (9).
6. The novel fertilizer production apparatus as described in claim 5, characterized in that: The flipping baffle (9) includes a flipping motor (91) connected to the main control unit and a baffle (92) that closes the conveying pipe (8). The flipping motor (91) is fixedly installed inside the conveying pipe (8), and the output end of the flipping motor (91) is fixedly installed with a baffle (92) that rotates inside the conveying pipe (8).
7. The novel fertilizer production apparatus as described in claim 6, characterized in that: The enclosed discharge plate (10) includes an enclosed motor (101) connected to the main control unit, a rotating reel (102) for winding, a high-strength steel wire rope (103) for suspension and pulling, and a protective plate (104) for enclosing the cooling tank (1). The enclosed motor (101) is fixedly installed inside the cooling tank (1). The output end of the enclosed motor (101) is fixedly installed with the reel (102). The surface of the reel (102) is fixedly installed with the high-strength steel wire rope (103). One end of the high-strength steel wire rope (103) is fixedly installed with the protective plate (104) that rotates inside the cooling tank (1).