Surfactant production filling device

The automated filling device enables automated bottle positioning, filling, capping, and tightening, solving the problems of high labor intensity and hygiene risks caused by manual sealing, and improving production efficiency and sealing quality.

CN224199120UActive Publication Date: 2026-05-05HEBEI SHENGPENG CHEM CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HEBEI SHENGPENG CHEM CO LTD
Filing Date
2025-05-29
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

Existing surfactant production and filling equipment requires manual sealing, which leads to high labor intensity and increases hygiene risks, making it difficult to meet high hygiene standards.

Method used

Design an automated filling device that automates the bottle operation by using a motor-driven process for limiting, filling, capping, and tightening, thereby reducing manual intervention.

Benefits of technology

It reduced the labor intensity of workers, decreased the risk of product contamination, and improved sealing quality and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of filling devices, in particular to a surfactant production filling device which comprises a base and further comprises a first shell and a conveying assembly, a supporting column is fixedly connected to the top of the base, and the conveying assembly is arranged at the top of the supporting column. The first motor is started to enable the rotary limiting disc to drive a bottle to reach the position under the filling equipment, then the filling equipment pours a surfactant into the bottle, and then the rotary limiting disc drives the bottle to reach the position under the discharging pipe. Then a second motor is started to enable a through hole of a rotating disc to drive the bottle cap to fall into the bottle opening position of the bottle through a discharging pipe, meanwhile, an electric push rod is started to press the bottle cap against the bottle opening of the bottle, then a rotating limiting disc rotates to drive the bottle to reach the position under a rotating pipe, and then a third motor is started to enable the rotating pipe to rotate; and meanwhile, a fourth motor is started to enable the interior of a rotating rotating pipe to make contact with the bottle cap, so that the bottle cap is tightened, the labor intensity of a user is relieved, and the risk that a product is polluted is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of filling equipment technology, and in particular to a surfactant production filling equipment. Background Technology

[0002] Surfactants are chemical substances with hydrophilic and lipophilic groups and a series of excellent properties such as reducing surface tension, reducing surface energy, emulsifying, dispersing, and solubilizing. Their applications in industry, agriculture, health, and science and technology sectors can improve production processes, reduce energy consumption, and save energy.

[0003] After the surfactant is manufactured, it needs to be filled. Existing basic surfactant production and filling equipment uses a conveyor belt to transport the containers to be filled to the filling position in sequence. When the container reaches the designated position, the filling head descends and inserts into the container opening. The filling head accurately injects the stirred and mixed surfactant product into the container.

[0004] Existing basic surfactant production and filling equipment requires manual sealing of containers after filling. The long-term repetitive sealing operation can cause worker fatigue, increase labor intensity, and may lead to worker injury. Fatigue may also further affect the sealing quality. During manual operation, workers' hands may come into contact with the product or packaging, increasing the risk of product contamination and making it difficult to meet some industry standards with high hygiene requirements. Utility Model Content

[0005] In order to overcome the problems of high labor intensity and increased hygiene risks associated with manual sealing.

[0006] The technical solution of this utility model is as follows: a surfactant production and filling device, including a base, a housing, and a transport component. A support column is fixedly connected to the top of the base, and a filling device for filling bottles with surfactant is fixedly connected to the top of the base. A transport component is installed on the top of the support column, and a bottle is placed outside the transport component. The housing is fixedly connected to the top of the base, and a motor is fixedly connected to the outside of the housing. A lead screw is fixedly connected to the output end of the motor, and a sliding block is threaded onto the outside of the lead screw. A motor is fixedly connected to the outside of the sliding block, and a rotating tube is fixedly connected to the output end of the motor. The top of the base is fixedly connected to... The base is fixedly connected to a mounting bracket. A third outer casing is fixedly connected to the top of the mounting bracket. A second motor is fixedly connected to the outside of the third outer casing. A rotating disk is fixedly connected to the output end of the second motor. A storage tube is fixedly connected to the outside of the third outer casing. A bottle cap is slidably connected inside the storage tube. An electric push rod is fixedly connected to the outside of the third outer casing. A feeding tube is fixedly connected to the outside of the third outer casing. A second outer casing is fixedly connected to the top of the base. A first motor is fixedly connected inside the second outer casing. A connecting rod is fixedly connected to the output end of the first motor. A rotating limit plate is fixedly connected to the top of the connecting rod. A limit plate is fixedly connected to the outside of the second outer casing. A limit plate is fixedly connected to the top of the base.

[0007] Preferably, the outer shell and the connecting rod are provided with through holes at corresponding positions, and the connecting rod is rotatably connected in the through holes of the outer shell.

[0008] Preferably, the outer casing three has through holes at corresponding positions to the rotating disk, and the rotating disk is rotatably connected to the through holes of the outer casing three.

[0009] Preferably, a through hole is provided at the corresponding position of the outer casing and the lead screw, and the lead screw is rotatably connected in the through hole of the outer casing.

[0010] Preferably, a through hole is provided at the corresponding position of the sliding block and the rotating tube, and the rotating tube is rotatably connected in the through hole of the sliding block.

[0011] Preferably, the transport component includes a housing four, which is fixedly connected to the inner side of the support column. A support plate is fixedly connected to the inner side of the housing four. A motor five is fixedly connected to the outer side of the housing four. An active roller is fixedly connected to the output end of the motor five. A conveyor belt is driven to the outer side of the active roller. A driven roller is driven to the inner side of the conveyor belt. A limit plate three is fixedly connected to the inner side of the housing four.

[0012] Preferably, the outer casing four has through holes at corresponding positions to the drive roller, and the drive roller is rotatably connected to the through holes in the outer casing four.

[0013] The beneficial effects of this utility model are as follows: Starting motor one causes the connecting rod to rotate, which in turn drives the rotating limiting plate to rotate. Simultaneously, limiting plate two restricts the bottle, preventing it from falling. This causes the rotating limiting plate to carry the bottle directly below the filling equipment. The filling equipment then fills the bottle with surfactant. The rotating limiting plate then carries the bottle directly below the feeding pipe. Next, starting motor two causes the rotating plate to rotate, causing the through-hole of the rotating plate to carry the bottle cap through the feeding pipe to the bottle mouth. Simultaneously, the electric push rod is activated to press the bottle cap tightly against the bottle mouth. The rotating limiting plate then rotates, carrying the bottle directly below the rotating pipe. Next, starting motor three causes the rotating pipe to rotate, and simultaneously starting motor four causes the lead screw to rotate, causing the sliding block to move up and down. This brings the inside of the rotating pipe into contact with the bottle cap, tightening the cap onto the bottle. Finally, the rotating limiting plate, with the bottle limited by limiting plate one, allows the bottle to be discharged. This reduces the user's labor intensity and decreases the risk of product contamination. Attached Figure Description

[0014] Figure 1 The diagram shown is a schematic representation of the overall structure of this utility model.

[0015] Figure 2 The diagram shown is a schematic representation of the overall internal structure of this utility model.

[0016] Figure 3 The diagram shown is a schematic representation of the rotating component structure of this utility model.

[0017] Figure 4 The diagram shown is a schematic representation of the structure of the upper cover assembly of this utility model.

[0018] Figure 5 The diagram shown is a schematic representation of the rotating component structure of this utility model.

[0019] Figure 6 The diagram shown is a schematic representation of the structure of the transport component of this utility model.

[0020] Explanation of reference numerals in the attached drawings: 1. Base; 2. Support column; 3. Filling equipment; 4. Bottle; 501. Outer shell one; 502. Outer shell two; 503. Motor one; 504. Connecting rod; 505. Limiting plate one; 506. Limiting plate two; 507. Rotating limiting disc; 508. Mounting frame; 509. Outer shell three; 510. Bottle cap; 511. Electric push rod; 512. Rotating disc; 513. Motor two; 514. Feeding pipe; 515. Storage pipe; 516. Lead screw; 517. Sliding block; 518. Rotating pipe; 519. Motor three; 520. Motor four; 601. Conveyor belt; 602. Outer shell four; 603. Driven roller; 604. Motor five; 605. Support plate; 606. Driven roller; 607. Limiting plate three. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] Please see Figures 1-6This utility model provides an embodiment of a surfactant production and filling device, including a base 1, a housing 501, and a transport component. A support column 2 is fixedly connected to the top of the base 1, and a filling device 3 for filling bottles 4 with surfactant is also fixedly connected to the top of the base 1. The transport component is located on the top of the support column 2, and bottles 4 are placed outside the transport component. The housing 501 is fixedly connected to the top of the base 1, and a motor 520 is fixedly connected to the outside of the housing 501. A lead screw 516 is fixedly connected to the output end of the motor 520, and a sliding block 517 is threaded onto the outside of the lead screw 516. A motor 519 is fixedly connected to the outside of the sliding block 517. The output end of the base 1 is fixedly connected to a rotating tube 518. A mounting bracket 508 is fixedly connected to the top of the mounting bracket 508. A third outer casing 509 is fixedly connected to the top of the third outer casing 509. A second motor 513 is fixedly connected to the outside of the third outer casing 509. A rotating disk 512 is fixedly connected to the output end of the second motor 513. A storage tube 515 is fixedly connected to the outside of the third outer casing 509. A bottle cap 510 is slidably connected inside the storage tube 515. An electric push rod 511 is fixedly connected to the outside of the third outer casing 509. A discharge tube 514 is fixedly connected to the outside of the third outer casing 509. A second outer casing 502 is fixedly connected to the top of the base 1. A first motor 503 is fixedly connected inside the second outer casing 502. The output end of the first motor 503... A connecting rod 504 is fixedly connected, and a rotating limiting plate 507 is fixedly connected to the top of the connecting rod 504. A limiting plate 506 is fixedly connected to the outside of the outer casing 502, and a limiting plate 505 is fixedly connected to the top of the base 1. Starting the motor 503 causes the connecting rod 504 to rotate, which in turn drives the rotating limiting plate 507 to rotate. Simultaneously, the limiting plate 506 limits the bottle 4 to prevent it from falling, thus causing the rotating limiting plate 507 to move the bottle 4 directly below the filling equipment 3. The filling equipment 3 then fills the bottle 4 with surfactant. Afterwards, the rotating limiting plate 507 moves the bottle 4 directly below the discharge pipe 514, and then the motor 513 is started to rotate the plate... Rotating 512 causes the through hole of the rotating disk 512 to drive the bottle cap 510 through the feeding pipe 514 to fall into the bottle mouth of the bottle 4. At the same time, the electric push rod 511 is activated to press the bottle cap 510 against the bottle mouth of the bottle 4. Then, the limiting disk 507 is rotated to drive the bottle 4 to the bottom of the rotating pipe 518. Then, the motor three 519 is activated to rotate the rotating pipe 518. At the same time, the motor four 520 is activated to rotate the lead screw 516, which causes the sliding block 517 to move up and down. This causes the inside of the rotating pipe 518 to contact the bottle cap 510, so that the bottle cap 510 is tightened on the bottle 4. Then, the limiting disk 507 is rotated to drive the bottle 4 to be limited by the limiting plate one 505, so that the bottle 4 is fed out.

[0023] Preferably, the outer casing 502 and the connecting rod 504 are provided with through holes at corresponding positions. The connecting rod 504 is rotatably connected in the through hole of the outer casing 502, which is conducive to the motor 503 driving the connecting rod 504 to rotate, which is conducive to the connecting rod 504 driving the rotating limit plate 507 to rotate.

[0024] Preferably, the outer shell 509 and the rotating disk 512 are provided with through holes at corresponding positions. The rotating disk 512 is rotatably connected in the through hole of the outer shell 509, which is conducive to the motor 513 driving the rotating disk 512 to rotate, and thus conducive to the rotating disk 512 carrying the bottle cap 510 to rotate.

[0025] Preferably, the outer casing 501 and the lead screw 516 are provided with through holes at corresponding positions. The lead screw 516 is rotatably connected in the through hole of the outer casing 501, which is conducive to the motor 520 driving the lead screw 516 to rotate, and thus facilitates the lead screw 516 to drive the sliding block 517 to perform lifting and lowering movements.

[0026] Preferably, a through hole is provided at the corresponding position of the sliding block 517 and the rotating tube 518, and the rotating tube 518 is rotatably connected in the through hole of the sliding block 517, which is conducive to the motor 519 driving the rotating tube 518 to rotate, which is conducive to the rotating tube 518 driving the bottle cap 510 to rotate.

[0027] Please see Figure 6 In this embodiment, the transport component includes a housing 602, which is fixedly connected to the inner side of the support column 2. A support plate 605 is fixedly connected to the inner side of the housing 602. A motor 604 is fixedly connected to the outer side of the housing 602. An active roller 603 is fixedly connected to the output end of the motor 604. A conveyor belt 601 is driven to the outer side of the active roller 603. A driven roller 606 is driven to the inner side of the conveyor belt 601. A limiting plate 607 is fixedly connected to the inner side of the housing 602. By starting the motor 604, the active roller 603 is rotated, which drives the conveyor belt 601. At the same time, the support plate 605 and the driven roller 606 limit the conveyor belt 601, thereby causing the conveyor belt 601 to drive the support column 2 to perform translational movement. Subsequently, the moving support column 2 is limited by the limiting plate 607 and then moves into the through hole of the rotating limiting disk 507.

[0028] Preferably, the outer casing 602 and the drive roller 603 are provided with through holes at corresponding positions. The drive roller 603 is rotatably connected in the through hole of the outer casing 602, which is conducive to the motor 604 driving the drive roller 603 to rotate, and thus facilitates the drive roller 603 to drive the conveyor belt 601.

[0029] During operation, starting motor 604 rotates the drive roller 603, which drives the conveyor belt 601. Simultaneously, support plate 605 and driven roller 606 limit the conveyor belt 601, causing it to move the support column 2 in a translational motion. The moving support column 2 is then limited by limit plate 607 and moves into the through hole of rotating limit disc 507. Then, starting motor 503 rotates the connecting rod 504, which in turn rotates the rotating limit disc 507. Simultaneously, limit plate 506 limits the bottle 4 to prevent it from falling, causing the rotating limit disc 507 to carry the bottle 4 directly below the filling equipment 3. The filling equipment 3 then fills the bottle 4 with surfactant. Finally, the rotating limit disc 507... When bottle 4 reaches directly below the feeding pipe 514, motor 2 513 is started to rotate the rotating disk 512, causing the bottle cap 510 to fall through the feeding pipe 514 into the bottle mouth of bottle 4. At the same time, electric push rod 511 is started to press the bottle cap 510 against the bottle mouth of bottle 4. Then, the limiting disk 507 is rotated to move bottle 4 directly below the rotating pipe 518. Then, motor 3 519 is started to rotate the rotating pipe 518, and motor 4 520 is started to rotate the lead screw 516, causing the sliding block 517 to move up and down, so that the inside of the rotating pipe 518 contacts the bottle cap 510, thus tightening the bottle cap 510 onto bottle 4. Then, the limiting disk 507 is rotated to move bottle 4 to be limited by the limiting plate 1 505, thus allowing bottle 4 to be discharged.

[0030] Through the above steps, starting motor 503 causes connecting rod 504 to rotate, which in turn drives rotating limiting plate 507 to rotate. Simultaneously, limiting plate 506 limits bottle 4 to prevent it from falling. This causes rotating limiting plate 507 to move bottle 4 directly below filling equipment 3. Filling equipment 3 then fills bottle 4 with surfactant. Next, rotating limiting plate 507 moves bottle 4 directly below discharge pipe 514. Then, starting motor 513 causes rotating plate 512 to rotate, causing the through hole of rotating plate 512 to carry bottle cap 510 through discharge pipe 514 to the bottle neck position of bottle 4. Simultaneously, starting... The electric push rod 511 presses the bottle cap 510 against the mouth of the bottle 4. Then, the limiting plate 507 rotates, causing the bottle 4 to move directly below the rotating tube 518. Then, the motor 3 519 is started to rotate the rotating tube 518, and at the same time, the motor 4 520 is started to rotate the lead screw 516, thereby causing the sliding block 517 to move up and down. This causes the inside of the rotating tube 518 to contact the bottle cap 510, thus tightening the bottle cap 510 onto the bottle 4. Then, the limiting plate 507 is rotated, causing the bottle 4 to be limited by the limiting plate 505, thereby allowing the bottle 4 to be discharged. This reduces the labor intensity of the user and reduces the risk of product contamination.

Claims

1. A surfactant production and filling device, comprising a base (1), characterized in that: It also includes a housing (501) and a transport assembly. A support column (2) is fixedly connected to the top of the base (1). A filling device (3) for filling the bottle (4) with surfactant is fixedly connected to the top of the base (1). A transport assembly is provided on the top of the support column (2). The bottle (4) is provided on the outside of the transport assembly. The housing (501) is fixedly connected to the top of the base (1). A motor (520) is fixedly connected to the outside of the housing (501). A lead screw (516) is fixedly connected to the output end of the motor (520). A sliding block (517) is threaded onto the outside of the lead screw (516). A motor (519) is fixedly connected to the outside of the sliding block (517). A rotating tube (518) is fixedly connected to the output end of the motor (519). A mounting bracket (508) is fixedly connected to the top of the base (1). The housing (509) is fixedly connected to the top of the mounting bracket (508). The outer shell 3 (509) is fixedly connected to the outside of the motor 2 (513), the output end of the motor 2 (513) is fixedly connected to the rotating disk (512), the outer shell 3 (509) is fixedly connected to the outside of the storage tube (515), the storage tube (515) is slidably connected to the inside of the bottle cap (510), the outer shell 3 (509) is fixedly connected to the outside of the electric push rod (511), the outer shell 3 (509) is fixedly connected to the outside of the feeding tube (514), the top of the base (1) is fixedly connected to the outer shell 2 (502), the inner part of the outer shell 2 (502) is fixedly connected to the motor 1 (503), the output end of the motor 1 (503) is fixedly connected to the connecting rod (504), the top of the connecting rod (504) is fixedly connected to the rotating limiting disk (507), the outer shell 2 (502) is fixedly connected to the outside of the limiting plate 2 (506), and the top of the base (1) is fixedly connected to the limiting plate 1 (505).

2. The surfactant production and filling apparatus according to claim 1, characterized in that: Through holes are provided at corresponding positions of the outer casing (502) and the connecting rod (504), and the connecting rod (504) is rotatably connected in the through hole of the outer casing (502).

3. The surfactant production and filling apparatus according to claim 1, characterized in that: The outer casing (509) and the rotating disk (512) are provided with through holes at corresponding positions, and the rotating disk (512) is rotatably connected in the through hole of the outer casing (509).

4. The surfactant production and filling apparatus according to claim 1, characterized in that: Through holes are provided at corresponding positions of the outer casing (501) and the lead screw (516), and the lead screw (516) is rotatably connected in the through hole of the outer casing (501).

5. The surfactant production and filling apparatus according to claim 1, characterized in that: A through hole is provided at the corresponding position of the sliding block (517) and the rotating tube (518), and the rotating tube (518) is rotatably connected in the through hole of the sliding block (517).

6. The surfactant production and filling apparatus according to claim 1, characterized in that: The transport assembly includes a housing four (602), which is fixedly connected to the inside of the support column (2). A support plate (605) is fixedly connected to the inside of the housing four (602). A motor five (604) is fixedly connected to the outside of the housing four (602). A drive roller (603) is fixedly connected to the output end of the motor five (604). A conveyor belt (601) is driven to the outside of the drive roller (603). A driven roller (606) is driven to the inside of the conveyor belt (601). A limit plate three (607) is fixedly connected to the inside of the housing four (602).

7. The surfactant production and filling apparatus according to claim 6, characterized in that: The outer casing (602) and the drive roller (603) are provided with through holes at corresponding positions, and the drive roller (603) is rotatably connected in the through hole of the outer casing (602).