Lightweight precast concrete column structure and fabricated building
By using lightweight precast concrete column structures in island construction and utilizing detachable connections of connectors and installation beams, the problems of extended construction period and difficulty in quality control were solved, achieving stable connections and efficient construction.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGDONG BAIYUN UNIV
- Filing Date
- 2025-05-30
- Publication Date
- 2026-05-05
AI Technical Summary
During island construction, the structural stability of existing concrete columns is difficult to guarantee due to the complex natural environment, resulting in extended construction period and difficulty in quality control.
The lightweight precast concrete column structure is adopted. By setting connectors and detachable connections of installation beams on the side of the column, a semi-enclosed structure is formed, which realizes a stable connection of multiple columns and installation beams, improving construction efficiency and quality.
It enables rapid assembly and construction of lightweight precast concrete column structures, balancing construction efficiency and quality, and is suitable for island infrastructure construction in complex environments.
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Figure CN224200139U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of prefabricated building technology, specifically to a lightweight precast concrete column structure and a prefabricated building. Background Technology
[0002] Island construction refers to infrastructure development activities on islands or coastal areas in the ocean. Concrete columns are often used for connection and support during island infrastructure construction. However, complex natural environments (such as typhoons and tides) can affect construction schedules and efficiency during island construction, leading to situations where high-intensity construction is required to meet deadlines. This can compromise construction quality and affect the structural stability of the concrete columns. Utility Model Content
[0003] The purpose of this utility model is to provide a lightweight precast concrete column structure and prefabricated building, which enables multiple columns and installation beams to form a relatively stable connection structure, thereby achieving the goal of balancing the construction efficiency and construction quality of the lightweight precast concrete column structure, and can be well applied to on-site rapid assembly construction scenarios.
[0004] The first aspect of this utility model provides a lightweight precast concrete column structure, which includes:
[0005] Multiple columns, each of which has at least two connectors on its side, with the two connectors respectively located on different sides;
[0006] A plurality of mounting beams, each mounting beam having a mounting portion at each of its opposite ends, the mounting portion defining a mounting groove, the connector being snapped into the mounting groove, and the connector being detachably connected to the mounting portion, the mounting portion forming a semi-enclosed structure;
[0007] The two columns are connected by a mounting beam.
[0008] In one possible embodiment of this utility model, the mounting groove is provided with a first groove and a second groove, wherein the opening direction of the first groove is perpendicular to the opening direction of the second groove.
[0009] In one possible embodiment of this utility model, the opening direction of the first slot is parallel to the centerline direction of the mounting beam, and the opening direction of the second slot is parallel to the centerline direction of the column.
[0010] In one possible embodiment of the present invention, the first slot is connected to the second slot so that the connector can be moved out of the mounting part from the first slot or the second slot.
[0011] In one possible embodiment of the present invention, the mounting part includes a first side plate, a second side plate and a top plate, with the opposite ends of the top plate connected to the first side plate and the second side plate respectively, and the top plate, the first side plate and the second side plate together forming a "U" shaped structure.
[0012] In one possible embodiment of this utility model, the first side plate, the second side plate and the top plate are all provided with first mounting holes, and the corresponding connectors are provided with second mounting holes. Each second mounting hole corresponds to one first mounting hole and is screwed together.
[0013] In one possible embodiment of this utility model, the cross-section of the mounting beam is one of a square structure, a rectangular structure, or a rhomboid structure.
[0014] In one possible embodiment of this utility model, the cross-section of the column is one of a square structure, a rectangular structure, or a rhomboid structure, and the connecting member is provided on each of the two adjacent sides of the column. The extension direction of the connecting member is perpendicular to the center line direction of the column.
[0015] In one possible embodiment of the present invention, the column includes a lightweight aggregate concrete cast-in-place wall and a hollow structure support member, wherein the lightweight aggregate concrete cast-in-place wall covers the outer periphery of the support member.
[0016] The second aspect of this utility model provides a prefabricated building, including the lightweight precast concrete column structure described in any of the above embodiments.
[0017] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model provides a lightweight precast concrete column structure and prefabricated building, in which two columns are connected and fixed by an installation beam. Multiple connectors of the column can be engaged with the installation slots of multiple installation parts. The connectors and installation parts correspond one-to-one. The connectors are detachably connected to the installation parts of the installation beam, which facilitates assembly and installation, and makes it easy to disassemble and replace the installation beam. The connectors are engaged in the installation slots, and the installation parts form a semi-enclosed structure, which covers the connectors and provides support and limit for the installation parts of the installation beam. This makes multiple columns and installation beams form a relatively stable connection structure, thereby achieving the goal of balancing the construction efficiency and construction quality of the lightweight precast concrete column structure. It can be well applied to the scenario of rapid on-site assembly construction. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a top view schematic diagram of a lightweight precast concrete column structure provided in some embodiments of this utility model;
[0020] Figure 2 This is a side view of a lightweight precast concrete column structure provided in some embodiments of the present invention;
[0021] Figure 3 This is a schematic diagram of the installation beam of the lightweight precast concrete column structure provided in some embodiments of this utility model;
[0022] Figure 4 It shows Figure 1 Schematic diagram of the structure of part A in the middle;
[0023] Figure 5 This is a structural schematic diagram of the column body of a lightweight precast concrete column structure provided in some embodiments of this utility model.
[0024] Explanation of key component symbols;
[0025] 100 - Lightweight precast concrete column structure; 110 - Column; 111 - Connector; 112 - Lightweight aggregate concrete cast wall; 113 - Support; 114 - First column; 115 - Second column; 1111 - Second mounting hole; 120 - Mounting beam; 121 - Mounting part; 1211 - First side plate; 1212 - Second side plate; 1213 - Top plate; 1214 - First mounting hole; 122 - Mounting groove; 1221 - First slot; 1222 - Second slot; X - First direction; Y - Second direction; Z - Third direction. Detailed Implementation
[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0027] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0028] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0029] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0030] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0031] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0032] The following detailed description, in conjunction with the accompanying drawings, outlines some embodiments of the present invention. Unless otherwise specified, the following embodiments and features can be combined with each other.
[0033] refer to Figure 1 As shown, an embodiment of this application provides a lightweight precast concrete column structure 100, which includes a plurality of columns 110 and a plurality of mounting beams 120.
[0034] Specifically, in combination Figure 1 and Figure 2 As shown, each of the columns 110 has at least two connectors 111 on its side, and the two connectors 111 are respectively located on different sides. Each mounting beam 120 has a mounting part 121 at both ends, and the two columns 110 are connected and fixed together by the mounting beams 120.
[0035] In this embodiment, the mounting portion 121 defines a mounting groove 122, and the connector 111 is snapped into the mounting groove 122. The connector 111 is detachably connected to the mounting portion 121. The mounting portion 121 forms a semi-enclosed structure. Multiple connectors 111 of the column 110 can snap into the mounting grooves 122 of multiple mounting portions 121. Each connector 111 corresponds to a mounting portion 121, and the connector 111 is detachably connected to the mounting portion 121 of the mounting beam 120. It facilitates assembly and installation, making it easy to disassemble and replace the installation beam 120. The connector 111 is inserted into the installation groove 122, and the installation part 121 forms a semi-enclosed structure to cover the connector 111. The installation part 121 covers the connector 111 and provides support and limit for the installation part 121 of the installation beam 120, so that multiple columns 110 and installation beam 120 form a relatively stable connection structure, thereby achieving the goal of balancing the construction efficiency and construction quality of the lightweight precast concrete column structure 100.
[0036] For example, the connector 111 is a connector block with a square structure so that the shape and size of the connector block match the shape and size of the mounting groove 122, ensuring the stability and directional consistency of the connector 111 during installation. The groove size of the mounting groove 122 is slightly larger than the side length of the connector block so that the connector block can slide into the mounting groove 122.
[0037] It is understood that the semi-enclosed structure formed by the mounting part 121 and the connector 111, on the one hand, allows the multiple sides of the mounting part 121 to cover the connector 111 and limit and support the connector 111, preventing the mounting beam 120 from swaying or shaking. On the other hand, it facilitates the separation of the mounting part 121 and the connector 111 through the semi-enclosed structure, making it convenient for the installation and disassembly of the mounting part 121 and the connector 111, and facilitating maintenance.
[0038] refer to Figures 1 to 3As shown, the lightweight precast concrete column structure 100 has a first direction X, a second direction Y, and a third direction Z, wherein the first direction X, the second direction Y, and the third direction Z are arranged perpendicularly to each other. For example, the first direction X is taken as the length direction of the lightweight precast concrete column structure 100, the second direction Y is taken as the width direction of the lightweight precast concrete column structure 100, and the third direction Z is taken as the height direction of the lightweight precast concrete column structure 100. For example, the mounting beams 120 are arranged along both the length and width directions of the lightweight precast concrete column structure 100. It is understood that the above definitions are only for ease of understanding the relative positional relationships of the various parts in the lightweight precast concrete column structure 100 and should not be construed as limitations on this application.
[0039] In one embodiment, alternatively, such as Figure 2 As shown, the cross-section of the mounting beam 120 is one of a square structure, a rectangular structure, or a rhombus structure. In other words, the shape of the cross-section of the mounting beam 120 will affect the assembly and connection process of the mounting part 121 and the connector 111 of the mounting beam 120. For example, if the cross-section of the mounting beam 120 is a square or rectangular structure, the square beam and the square connecting block can be aligned by the corners to enhance the anti-rotation ability. Or, if the cross-section of the mounting beam 120 is a rhombus structure, the diagonal of the rhombus structure and the moving path of the connecting block form a special guide, so that the mounting part 121 of the mounting beam 120 can be better fixed.
[0040] In one embodiment, optionally, the cross-section of the column 110 is one of a square structure, a rectangular structure, or a rhomboid structure. The two adjacent sides of the column 110 are respectively provided with the connector 111. The extension direction of the connector 111 is perpendicular to the center line direction of the column 110. Accordingly, the column 110 is a column-shaped or rod-shaped structure. The extension direction of the connector 111 is perpendicular to the center line direction of the column 110, so that the column 110 can be connected and fixed to the mounting beam 120 through the connector 111. Multiple columns 110 can be connected to each other through the mounting beam 120 to form a frame structure, ensuring the stability of the overall structure.
[0041] In summary, the two columns 110 of the lightweight precast concrete column structure 100 are connected and fixed by an installation beam 120. Multiple connectors 111 of the column 110 can be engaged with the mounting grooves 122 of multiple mounting parts 121. The connectors 111 and the mounting parts 121 correspond one-to-one. The connectors 111 are detachably connected to the mounting parts 121 of the installation beam 120, which facilitates assembly and installation, and makes it easy to disassemble and replace the installation beam 120. The connectors 111 are engaged in the mounting grooves 122, and the mounting parts 121 form a semi-enclosed structure, so that the mounting parts 121 cover the connectors 111 and provide support and limit the mounting parts 121 of the installation beam 120. This makes the multiple columns 110 and the installation beam 120 form a relatively stable connection structure, thereby achieving the goal of balancing the construction efficiency and construction quality of the lightweight precast concrete column structure 100. It can be well applied to the scenario of rapid on-site assembly construction.
[0042] refer to Figures 1 to 3 As shown, an embodiment of this application provides another lightweight precast concrete column structure 100, which includes a plurality of columns 110 and a plurality of mounting beams 120.
[0043] Specifically, in combination Figure 1 and Figure 2 As shown, each of the columns 110 has at least two connectors 111 on its side, with the two connectors 111 respectively located on different sides. Each mounting beam 120 has a mounting portion 121 at both opposite ends, the mounting portion 121 defining a mounting groove 122. The connectors 111 are engaged within the mounting groove 122, and the connectors 111 are detachably connected to the mounting portion 121. The mounting portion 121 forms a semi-enclosed structure. Two columns 110 are connected and fixed together by the mounting beams 120. Multiple connectors 111 of the column 110 can engage with the mounting grooves 122 of multiple mounting portions 121. The mounting parts 121 correspond one-to-one and are detachably connected to the mounting parts 121 of the mounting beam 120 via connectors 111, which facilitates assembly and installation, and makes it easy to disassemble and replace the mounting beam 120. The connectors 111 are inserted into the mounting grooves 122, and the mounting parts 121 form a semi-enclosed structure, so that the mounting parts 121 cover the connectors 111 and provide support and limit the mounting parts 121 of the mounting beam 120, so that multiple columns 110 and mounting beam 120 form a relatively stable connection structure, thereby achieving the goal of balancing the construction efficiency and construction quality of the lightweight precast concrete column structure 100.
[0044] In one embodiment, alternatively, referencing Figure 2 and Figure 3As shown, the mounting groove 122 is provided with a first groove 1221 and a second groove 1222. The opening direction of the first groove 1221 is perpendicular to the opening direction of the second groove 1222, so that the mounting groove 122 of the mounting part 121 can connect the connector 111 through the first groove 1221 and the second groove 1222, or move the connector 111 out of the position of the first groove 1221 or the second groove 1222, so as to adapt to a more complex spatial layout and facilitate installation and adjustment on the construction site.
[0045] Optionally, combined Figure 2 and Figure 3 As shown, the opening direction of the first slot 1221 is parallel to the center line direction of the mounting beam 120, and the opening direction of the second slot 1222 is parallel to the center line direction of the column 110. That is, the opening direction of the first slot 1221 is the same as the center line direction of the mounting beam 120, so that the connector 111 and the mounting part 121 can be moved and adjusted relative to each other through the position of the first slot 1221, and the connector 111 and the mounting part 121 can be assembled and fixed in place.
[0046] Optionally, such as Figure 3 As shown, the first slot 1221 is connected to the second slot 1222, so that the connector 111 can be moved out of the mounting part 121 from the first slot 1221 or the second slot 1222. The first slot 1221 and the second slot 1222 of the mounting part 121 are in an open state, so that the connector 111 and the mounting part 121 have a large separation space and range during the separation process. Since the slots are connected and the direction is perpendicular, the square connector can be rotated to any slot direction, realizing direction-independent installation, improving construction flexibility, and facilitating mechanical operation and construction by workers.
[0047] In one embodiment, alternatively, referencing Figure 2 and Figure 3 As shown, the mounting part 121 includes a first side plate 1211, a second side plate 1212, and a top plate 1213. The opposite ends of the top plate 1213 are respectively connected to the first side plate 1211 and the second side plate 1212. The top plate 1213, the first side plate 1211, and the second side plate 1212 together form a "U" shaped structure. Correspondingly, the connector 111 can be installed through the opening of the mounting part 121 of the "U" shaped structure. The top plate 1213, the first side plate 1211, and the second side plate 1212 can respectively abut against the connector 111, so that after the connector 111 and the mounting part 121 are assembled and positioned, the mounting beam 120 is limited and fixed, ensuring the assembly stability of the mounting beam 120.
[0048] Optionally, such as Figure 2 and Figure 3 As shown, the first side plate 1211, the second side plate 1212 and the top plate 1213 are each provided with a first mounting hole 1214, and the corresponding connector 111 is provided with a second mounting hole 1111. Each second mounting hole 1111 corresponds to one first mounting hole 1214 and is screwed together. The first mounting hole 1214 corresponds to the second mounting hole 1111, so that the first side plate 1211, the second side plate 1212 and the top plate 1213 are respectively connected and fixed to the connector 111.
[0049] In one embodiment, alternatively, such as Figure 2 As shown, the cross-section of the mounting beam 120 is one of a square, rectangular, or rhomboid structure. In other words, the shape of the cross-section of the mounting beam 120 will affect the assembly and connection process of the mounting part 121 and the connector 111. For example, if the cross-section of the mounting beam 120 is a square or rectangular structure, the square beam and the square connecting block will be aligned by the corners to enhance the anti-rotation capability. If the cross-section of the mounting beam 120 is a rhomboid structure, the diagonal of the rhomboid structure and the moving path of the connecting block will form a special guide, so that the mounting part 121 of the mounting beam 120 can be better fixed.
[0050] In one embodiment, the cross-section of the column 110 is optionally one of a square structure, a rectangular structure, or a rhomboid structure. Adjacent sides of the column 110 are respectively provided with connectors 111. The extension direction of the connectors 111 is perpendicular to the center line direction of the column 110. Accordingly, the column 110 is a columnar or rod-shaped structure. The extension direction of the connectors 111 is perpendicular to the center line direction of the column 110, so that the column 110 can be connected and fixed to the mounting beam 120 through the connectors 111. Multiple columns 110 can be connected to each other through the mounting beam 120 to form a frame structure, ensuring the stability of the overall structure.
[0051] In one embodiment, alternatively, referencing Figure 4 As shown, the column 110 includes a lightweight aggregate concrete pouring wall 112 and a hollow support member 113. The lightweight aggregate concrete pouring wall 112 covers the outer periphery of the support member 113, reducing the overall weight of the column 110. The structure is relatively lightweight, making it easy to transport and hoist. Furthermore, the lightweight aggregate concrete pouring wall 112 has fireproof and corrosion-resistant barriers, as well as fireproof, corrosion-resistant, and durable properties.
[0052] For example, according to the industry standard "Technical Specification for Lightweight Aggregate Concrete" JGJ51, the mix proportion provided by the laboratory should be converted into a construction mix proportion before construction. The quantity of lightweight aggregate to be delivered to the site should be reasonably organized according to the material usage, project volume, and construction schedule. The bulk density Q of column 110 should meet the requirement: Q≤1500kg / m3. The storage area should be isolated separately, and the storage area should be cleaned in advance to prevent the mixing of other types of aggregates or impurities. For lightweight aggregates with a water absorption rate greater than 5%, pre-wetting treatment is required. Ensure continuous and uniform spraying of the lightweight aggregate. The spraying device uses a centrifugal water pump connected to a fire hose. Spraying should be carried out according to the pre-wetting treatment time determined by the test, and the reinforcement binding should be completed.
[0053] Based on any of the above embodiments, refer to Figure 5 As shown, optionally, each column 110 includes a first column 114 and a second column 115. A connector 111 is disposed on the first column 114. The first column 114 is provided with four positioning columns and a hollow first support member 113. The four positioning columns are arranged around the first support member 113. The second column 115 is provided with multiple grouting sleeves and a hollow second support member 113. Correspondingly, there are four grouting sleeves, which are arranged around the second support member 113. The positioning columns and grouting sleeves correspond one-to-one and are grouted. The four sets of positioning columns and grouting sleeves form a circumferential constraint, ensuring the precise alignment and multi-directional rigid connection between the first column 114 and the second column 115, improving the bending moment resistance, and ensuring the overall mechanical balance. For example, the positioning columns can be steel bars, which are used to support and anchor the second column 115.
[0054] An embodiment of this utility model also provides a prefabricated building, including the lightweight precast concrete column structure 100 in the above embodiment. The prefabricated building including the lightweight precast concrete column structure 100 has all the beneficial effects of the lightweight precast concrete column structure 100, which will not be described in detail here.
[0055] In all examples shown and described herein, any specific values should be interpreted as merely exemplary and not as limitations; therefore, other examples of exemplary embodiments may have different values.
[0056] The embodiments described above are merely examples of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.
Claims
1. A lightweight precast concrete column structure, characterized in that, include: Multiple columns, each of which has at least two connectors on its side, with the two connectors respectively located on different sides; A plurality of mounting beams, each mounting beam having a mounting portion at each of its opposite ends, the mounting portion defining a mounting groove, the connector being snapped into the mounting groove, and the connector being detachably connected to the mounting portion, the mounting portion forming a semi-enclosed structure; The two columns are connected by a mounting beam.
2. The lightweight precast concrete column structure according to claim 1, characterized in that, The mounting slot is provided with a first slot and a second slot, and the opening direction of the first slot is perpendicular to the opening direction of the second slot.
3. The lightweight precast concrete column structure according to claim 2, characterized in that, The opening direction of the first slot is parallel to the centerline direction of the mounting beam, and the opening direction of the second slot is parallel to the centerline direction of the column.
4. The lightweight precast concrete column structure according to claim 2, characterized in that, The first slot is connected to the second slot so that the connector can be moved out of the mounting part from the first slot or the second slot.
5. The lightweight precast concrete column structure according to claim 1, characterized in that, The mounting part includes a first side plate, a second side plate, and a top plate. The opposite ends of the top plate are respectively connected to the first side plate and the second side plate, and the top plate, the first side plate, and the second side plate together form a "U" shaped structure.
6. The lightweight precast concrete column structure according to claim 5, characterized in that, The first side plate, the second side plate, and the top plate are all provided with first mounting holes, and the corresponding connectors are provided with second mounting holes. Each second mounting hole corresponds to one first mounting hole and is screwed together.
7. The lightweight precast concrete column structure according to any one of claims 1 to 6, characterized in that, The cross-section of the mounting beam is one of a square structure, a rectangular structure, or a rhomboid structure.
8. The lightweight precast concrete column structure according to any one of claims 1 to 6, characterized in that, The cross-section of the column is one of a square structure, a rectangular structure, or a rhomboid structure. The two adjacent sides of the column are respectively provided with the connecting member, and the extension direction of the connecting member is perpendicular to the center line of the column.
9. The lightweight precast concrete column structure according to any one of claims 1 to 6, characterized in that, The column includes a lightweight aggregate concrete cast-in-place wall and a hollow structure support member, wherein the lightweight aggregate concrete cast-in-place wall covers the outer periphery of the support member.
10. A prefabricated building, characterized in that, Includes the lightweight precast concrete column structure as described in any one of claims 1 to 9.