Equipment for processing ultramicro wheat germ powder
By introducing vibration filtration and stirring heating components into wheat germ powder processing equipment, the problems of wheat germ clogging and uneven heating have been solved, improving filtration efficiency and heating uniformity, thereby enhancing processing efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG FU SHIKANG BIOTECHNOLOGY CO LTD
- Filing Date
- 2025-06-09
- Publication Date
- 2026-05-05
AI Technical Summary
Wheat germ is prone to clogging the filter plate during the filtration process, resulting in low filtration efficiency. Furthermore, uneven heating is likely to occur in the central area of the drying oven, affecting processing efficiency and product quality.
The system employs a vibration filtration assembly and a stirring heating assembly. The vibration filtration assembly uses a vibrating filtration box with a hemispherical structure and connecting blocks to prevent clogging. The stirring heating assembly uses a distribution pipe and a rotating annular toothed plate to stir and heat the components, ensuring uniform heating.
It improves filtration efficiency, reduces the number of cleaning cycles, ensures the drying quality and uniform heating effect of wheat germ, and reduces operational difficulty and time costs.
Smart Images
Figure CN224202066U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wheat germ powder processing technology, specifically to a device for processing ultrafine wheat germ powder. Background Technology
[0002] Although wheat germ accounts for only 2% of the weight of a wheat grain, it is nutritionally complete and extremely valuable. Its protein content is approximately 30%, three times that of wheat flour protein, and it contains all eight essential amino acids in a balanced composition. Due to its rich nutritional components, wheat germ powder can be widely used in food, health products, and other fields. Adding wheat germ powder to food not only increases its nutritional value but also improves its taste and flavor. For example, adding it to bread, biscuits, noodles, and other products can enhance their quality.
[0003] In the processing of wheat germ powder, the wheat germ first needs to be cleaned and dried to remove impurities and reduce its moisture content, in order to ensure the purity of the wheat germ powder and prevent mold growth during storage and processing. However, most cleaning and drying equipment uses filter plates to filter the wheat germ, but this filtration method may cause the wheat germ to clog the filter plates, resulting in low filtration efficiency and requiring frequent cleaning, which increases the difficulty of operation and time costs. At the same time, when drying wheat germ, since the heating plates are usually installed at the bottom or side wall of the drying chamber, uneven heating may occur in the central area of the drying chamber, which may make it difficult for the wheat germ in the middle to be fully heated and dried, resulting in poor heating effect. Utility Model Content
[0004] To address the issues of wheat germ potentially clogging the filter plate and requiring frequent cleaning, and uneven heating in the central area of the drying chamber, the purpose of this invention is to provide an equipment for processing ultrafine wheat germ powder.
[0005] To solve the above technical problems, this utility model adopts the following technical solution: a device for processing ultrafine wheat germ powder, comprising a cleaning box, a drying box, and a water heater. The top of the drying box is fixedly connected to the bottom of the cleaning box. A vibration filter assembly is provided on the outer surface of the cleaning box. A stirring and heating assembly is provided inside the drying box and on the outer surface of the water heater. The vibration filter assembly includes a filter box. A first sliding groove is symmetrically opened on the outer surface of the cleaning box. A connecting block is slidably connected inside the first sliding groove. The outer end of the connecting block is fixedly connected to the outer side of the filter box. A placement plate is fixedly connected to the outer surface of the cleaning box. A first motor is fixedly connected to the outer surface of the filter box. A cylindrical block is fixedly connected to one end of the output shaft of the first motor. A plurality of evenly distributed hemispheres are fixedly connected to the top of the cylindrical block. A plurality of evenly distributed hemispheres are opened on the outer surface of the connecting block. A baffle is slidably connected to the outer surface of the filter box. A screw is rotatably connected to the outer surface of the filter box. The outer surface of the screw is threadedly connected to the outer surface of the baffle. A spring is fixedly connected to the inner side of the first slide groove. The end of the spring away from the first slide groove is fixedly connected to the outer surface of the connecting block. The outer surface of the hemispheres corresponds to the inside of the hemispheres. A feed inlet is fixedly connected to the top of the cleaning box.
[0006] Preferably, the stirring and heating assembly includes a diversion pipe, a water pump is rotatably connected to the top of the water heater, the outer surface of the water pump is fixedly connected to the outer end of the diversion pipe, an annular toothed plate is rotatably connected to the middle of the drying chamber, the outer surface of the annular toothed plate is fixedly connected to the outer surface of the diversion pipe, an L-shaped plate is fixedly connected to the bottom of the drying chamber, a second motor is fixedly connected to the outer surface of the L-shaped plate, a gear is fixedly connected to one end of the output shaft of the second motor, the inside of the water pump is connected to the inside of the water heater, the end of the diversion pipe away from the water pump is connected to the inside of the water heater, a push plate is fixedly connected to the outer surface of the diversion pipe, a discharge valve is fixedly connected to the bottom of the drying chamber, and the outer surface of the gear meshes with the outer surface of the annular toothed plate.
[0007] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0008] 1. By setting up a vibration filter component, the filter box can vibrate, thereby filtering impurities in wheat germ, while preventing wheat germ from clogging the filter box, improving filtration efficiency, reducing cleaning frequency, and reducing operation difficulty and time cost.
[0009] 2. By setting up a stirring and heating component, the rotation of the distribution pipe can stir the wheat germ, which improves the heating effect, avoids uneven heating in the middle area of the drying chamber, and ensures the drying quality of the wheat germ. Attached Figure Description
[0010] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0011] Figure 1 This is a schematic diagram of the overall structure proposed in this utility model;
[0012] Figure 2 This is a schematic diagram of the cross-sectional structure of the cleaning box proposed in this utility model;
[0013] Figure 3 for Figure 2 Enlarged schematic diagram of the structure at point A in the middle;
[0014] Figure 4 for Figure 2 Enlarged schematic diagram of the structure at point B;
[0015] Figure 5 This is a schematic diagram of the cylindrical block structure proposed in this utility model;
[0016] Figure 6 This is a schematic diagram of the cross-sectional structure of the drying oven proposed in this utility model;
[0017] Figure 7 This is a schematic diagram of the cross-sectional structure of the drying oven proposed in this utility model, viewed from below.
[0018] In the diagram: 1. Cleaning box; 2. Drying box; 3. Feed inlet; 4. Water heater; 5. Discharge valve; 6. Second motor; 7. Filter box; 8. Baffle; 9. First chute; 10. Connecting block; 11. First motor; 12. Cylindrical block; 13. Placement plate; 14. Water pump; 15. Diversion pipe; 16. Push plate; 17. Gear; 18. Ring toothed plate; 19. Semicircular hole; 20. Semisphere; 21. Spring; 22. L-shaped plate; 23. Screw. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Example: Figure 1-7As shown, this utility model provides a device for processing ultrafine wheat germ powder, including a cleaning box 1, a drying box 2, and a water heater 4. The top of the drying box 2 is fixedly connected to the bottom of the cleaning box 1. A vibration filter assembly is provided on the outer surface of the cleaning box 1. A stirring and heating assembly is provided inside the drying box 2 and on the outer surface of the water heater 4. The vibration filter assembly includes a filter box 7. A first sliding groove 9 is symmetrically opened on the outer surface of the cleaning box 1. A connecting block 10 is slidably connected inside the first sliding groove 9. The outer end of the connecting block 10 is fixedly connected to the outer side of the filter box 7. A placement plate 13 is fixedly connected to the outer surface of the cleaning box 1. A first motor 11 is fixedly connected to the outer surface of the placement plate 13. A cylindrical block 12 is fixedly connected to one end of the output shaft of the first motor 11. A plurality of evenly distributed hemispheres 20 are fixedly connected to the top of the cylindrical block 12. A plurality of evenly distributed hemispheres 19 are opened on the outer surface of the connecting block 10, so that the cylindrical block 12 can... The hemispherical ball 20 moves in a circular motion, and during this motion, it continuously strikes the connecting block 10, causing the connecting block 10 to slide within the first groove 9 and vibrating the filter box 7. A baffle 8 is slidably connected to the outer surface of the filter box 7, and a screw 23 is rotatably connected to the outer surface of the filter box 7. The outer surface of the screw 23 is threadedly connected to the outer surface of the baffle 8, so that the rotation of the screw 23 can move the baffle 8. A spring 21 is fixedly connected to the inner side of the first groove 9, and the end of the spring 21 away from the first groove 9 is fixedly connected to the outer surface of the connecting block 10. When the connecting block 10 moves inside the first groove 9, it can apply pressure to the spring 21. The outer surface of the hemispherical ball 20 corresponds to the inside of the semicircular hole 19, so that the hemispherical ball 20 continuously strikes the semicircular hole 19 during its circular movement. The top of the cleaning box 1 is fixedly connected to the feed inlet 3, so that the processed wheat germ can be poured into the cleaning box 1 from the feed inlet 3.
[0021] The stirring and heating assembly includes a distribution pipe 15, a water pump 14 rotatably connected to the top of the water heater 4, the outer surface of the water pump 14 being fixedly connected to the outer end of the distribution pipe 15, an annular toothed plate 18 rotatably connected to the middle of the drying chamber 2, the outer surface of the annular toothed plate 18 being fixedly connected to the outer surface of the distribution pipe 15, an L-shaped plate 22 fixedly connected to the bottom of the drying chamber 2, a second motor 6 fixedly connected to the outer surface of the L-shaped plate 22, a gear 17 fixedly connected to one end of the output shaft of the second motor 6, and the interior of the water pump 14 being connected to the interior of the water heater 4. The end of the diversion pipe 15 away from the water pump 14 is connected to the inside of the water heater 4, so that the rotation of the annular toothed plate 18 can drive the diversion pipe 15 and the water pump 14 to rotate synchronously. A push plate 16 is fixedly connected to the outer surface of the diversion pipe 15. A discharge valve 5 is fixedly connected to the bottom of the drying box 2. The rotation of the push plate 16 can send the dried wheat germ into the discharge valve 5 and discharge it from the drying box 2. The outer surface of the gear 17 meshes with the outer surface of the annular toothed plate 18, so that the rotation of the gear 17 can drive the annular toothed plate 18 to rotate.
[0022] Working principle: When in use, the wheat germ to be processed is first poured into the cleaning box 1 through the feed inlet 3. The wheat germ falls onto the filter box 7. At this time, the first motor 11 is started. One end of the output shaft of the first motor 11 drives the cylindrical block 12 to rotate. The cylindrical block 12 drives the hemisphere 20 to move in a circle. Since the outer surface of the hemisphere 20 corresponds to the inside of the hemisphere hole 19, the hemisphere 20 will continuously knock on the connecting block 10 during the circumferential movement, causing the connecting block 10 to slide in the first sliding groove 9 and drive the filter box 7 to vibrate, thereby filtering the impurities in the wheat germ. At the same time, it avoids the wheat germ from clogging the filter box 7, improves the filtration efficiency, reduces the number of cleaning times, and reduces the difficulty of operation and time cost.
[0023] Simultaneously, the water pump 14 is started, drawing hot water from the water heater 4 into the diversion pipe 15, which circulates along the inside of the diversion pipe 15 to heat and dry the wheat germ in the drying chamber 2. Then, the second motor 6 is started, with one end of the output shaft of the second motor 6 driving the gear 17 to rotate. The gear 17 drives the ring tooth plate 18 to rotate, which in turn drives the diversion pipe 15 and the water pump 14 to rotate synchronously. Because the diversion pipe 15 is rotating, it can stir the wheat germ, improving the heating effect and preventing uneven heating in the middle area of the drying chamber 2, thus ensuring the drying quality of the wheat germ.
[0024] After heating and drying, the discharge valve 5 is opened, and the rotating diversion pipe 15 drives the push plate 16 to rotate, which can send the dried wheat germ into the discharge valve 5 and discharge it from the drying box 2 for subsequent processing.
[0025] When it is necessary to clean the filter box 7, rotate the screw 23. The screw 23 drives the baffle 8 to move, thereby opening the outlet of the filter box 7, making it convenient to clean the impurities filtered by the filter box 7.
[0026] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.
[0027] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
Claims
1. A device for processing ultrafine wheat germ powder, comprising a cleaning box (1), a drying box (2), and a water heater (4), characterized in that: The top of the drying box (2) is fixedly connected to the bottom of the cleaning box (1). The outer surface of the cleaning box (1) is provided with a vibration filter assembly. The inside of the drying box (2) and the outer surface of the water heater (4) are both provided with a stirring and heating assembly. The vibration filtering assembly includes a filter box (7), and a first groove (9) is symmetrically opened on the outer surface of the cleaning box (1). A connecting block (10) is slidably connected inside the first groove (9). The outer end of the connecting block (10) is fixedly connected to the outer side of the filter box (7). A placement plate (13) is fixedly connected to the outer surface of the cleaning box (1). A first motor (11) is fixedly connected to the outer surface of the placement plate (13). A cylindrical block (12) is fixedly connected to one end of the output shaft of the first motor (11). A plurality of evenly distributed hemispheres (20) are fixedly connected to the top of the cylindrical block (12). A plurality of evenly distributed semicircular holes (19) are opened on the outer surface of the connecting block (10).
2. The equipment for processing ultrafine wheat germ powder as described in claim 1, characterized in that, The stirring and heating assembly includes a diversion pipe (15), a water pump (14) is rotatably connected to the top of the water heater (4), the outer surface of the water pump (14) is fixedly connected to the outer end of the diversion pipe (15), an annular toothed plate (18) is rotatably connected to the middle of the drying box (2), the outer surface of the annular toothed plate (18) is fixedly connected to the outer surface of the diversion pipe (15), an L-shaped plate (22) is fixedly connected to the bottom of the drying box (2), a second motor (6) is fixedly connected to the outer surface of the L-shaped plate (22), a gear (17) is fixedly connected to one end of the output shaft of the second motor (6), the inside of the water pump (14) is connected to the inside of the water heater (4), and the end of the diversion pipe (15) away from the water pump (14) is connected to the inside of the water heater (4).
3. The equipment for processing ultrafine wheat germ powder as described in claim 2, characterized in that, A push plate (16) is fixedly connected to the outer surface of the diversion pipe (15), and a discharge valve (5) is fixedly connected to the bottom of the drying box (2).
4. The equipment for processing ultrafine wheat germ powder as described in claim 1, characterized in that, The filter box (7) has a baffle (8) slidably connected to its outer surface, and a screw (23) is rotatably connected to its outer surface. The outer surface of the screw (23) is threadedly connected to the outer surface of the baffle (8).
5. The equipment for processing ultrafine wheat germ powder as described in claim 1, characterized in that, A spring (21) is fixedly connected to the inner side of the first slide groove (9), and the end of the spring (21) away from the first slide groove (9) is fixedly connected to the outer surface of the connecting block (10).
6. The equipment for processing ultrafine wheat germ powder as described in claim 1, characterized in that, The outer surface of the hemisphere (20) corresponds to the interior of the hemisphere (19).
7. The equipment for processing ultrafine wheat germ powder as described in claim 1, characterized in that, The top of the cleaning box (1) is fixedly connected to the feed inlet (3).
8. The equipment for processing ultrafine wheat germ powder as described in claim 2, characterized in that, The outer surface of the gear (17) meshes with the outer surface of the annular toothed plate (18).