Safety isolation device for energy storage high-voltage battery
By designing a multi-layered protective structure and an extended maintenance structure in the safety isolation device for energy storage high-voltage batteries, the problems of insufficient environmental adaptability and maintainability of existing devices have been solved, achieving the effects of corrosion resistance, moisture resistance, high temperature resistance and insulation, thus ensuring the stability and safety of the device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 曹海峰
- Filing Date
- 2025-05-19
- Publication Date
- 2026-05-05
AI Technical Summary
Existing safety isolation devices for high-voltage energy storage batteries are inadequate in terms of environmental adaptability and maintainability, and can only provide simple electromagnetic interference protection and electrical isolation, failing to effectively guarantee the safety of the system.
A multi-layer protective structure was designed, including multiple protective layers within the housing and an extended maintenance structure, combined with an insulating isolation layer and a removable top cover. Through snap-fit and positioning structures, the device is ensured to be corrosion-resistant, moisture-proof, high-temperature resistant, and insulating, and has good environmental adaptability and safety.
It achieves multi-layer protection for high-voltage energy storage batteries, ensuring the stability and safety of the device under the influence of external environmental factors, providing convenient maintenance and inspection methods, avoiding the generation of electric arcs, and improving the overall safety and reliability of the system.
Smart Images

Figure CN224204223U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery technology, and in particular to a safety isolation device for energy storage high-voltage batteries. Background Technology
[0002] With the increasing global demand for renewable energy and efficient energy storage technologies, energy storage systems are being used more and more widely in the fields of power, transportation, and industry. Among them, high-voltage batteries (such as lithium batteries, sodium-sulfur batteries, and flow batteries) have become the preferred choice for large-scale energy storage systems due to their high energy density, long lifespan, and fast charge and discharge capabilities. However, as battery voltage levels continue to increase, the safety issues of high-voltage batteries for energy storage have become particularly prominent.
[0003] In high-voltage battery systems for energy storage, safety isolation devices are key components for ensuring the safe operation of the system. Their main function is to establish a good protective effect between the high-voltage and low-voltage parts of the battery system. However, the existing safety isolation devices have relatively simple structures and functions, and can only perform simple electromagnetic interference protection and electrical isolation. They are clearly insufficient in terms of overall environmental adaptability, and their maintainability also needs to be improved. Therefore, those skilled in the art provide a safety isolation device for high-voltage batteries for energy storage to solve the problems mentioned in the background art. Utility Model Content
[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a safety isolation device for high-voltage energy storage batteries. During use, multiple protective layers are incorporated to provide corrosion resistance, moisture resistance, high-temperature resistance, and insulation, ensuring that the internal structure is not affected by external environmental factors. An extended maintenance structure is provided, allowing for engagement between adjacent connecting base plates via slots and blocks. Furthermore, insulating isolation layers on both sides of the pressure plate ensure internal safety during use.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a safety isolation device for energy storage high-voltage batteries, including an extended maintenance structure, a protective structure at the upper end of the extended maintenance structure, a main body inside the protective structure at the upper end of the extended maintenance structure, and a high-voltage connector and a low-voltage connector respectively provided at the center of the upper end surface of the main body near the two side edges;
[0006] The protective structure includes a shell, a first protective layer is disposed inside the shell, a second protective layer is disposed inside the first protective layer, a third protective layer is disposed inside the second protective layer, and a fourth protective layer is disposed inside the third protective layer.
[0007] The extended maintenance structure includes a connecting base plate, with slots and blocks respectively provided at the center of the upper surface of the connecting base plate near the four edges; connecting grooves are provided at the center of the front and rear inner side walls of the housing; a pressure plate is provided at the upper end of the main body; the two ends of the pressure plate are respectively slidably connected to the inside of the two connecting grooves; and an insulating isolation layer is provided on both sides of the pressure plate.
[0008] Through the above technical solution, when in use, by setting up multiple protective layers, the whole body has corrosion resistance, moisture resistance, high temperature resistance and insulation, ensuring that the internal body will not be affected by external environmental factors during use. By setting up an expansion and maintenance structure, when in use, the slots and blocks between two adjacent connecting base plates are engaged and locked together. At the same time, by setting up insulating isolation layers on both sides of the pressure plate, the safety of the internal body during use can be guaranteed.
[0009] Furthermore, each of the two sides of the pressure plate is provided with a placement hole near its two ends, and a spring is fixedly connected inside each of the four placement holes. A top bead is fixedly connected to the other end of each of the four springs. Multiple limiting holes are provided at the center of the two inner side walls of the two connecting grooves, and the top bead and the limiting hole are mutually compatible.
[0010] With the above technical solution, during use, the top ball and spring work together to engage with the limiting hole for positioning, which facilitates the restriction and positioning of the main body, ensuring stability after placement and preventing internal shaking.
[0011] Furthermore, handles are fixedly connected to the center of the upper end face of the main body near the two side edges respectively;
[0012] The above technical solution facilitates the removal and insertion of the main body from and into the shell.
[0013] Furthermore, the upper end of the protective structure is provided with a top cover, and the top cover is detachably connected to the housing;
[0014] The above technical solutions facilitate internal inspection and maintenance.
[0015] Furthermore, the insulating layer is made of ceramic.
[0016] The above technical solution ensures sufficient insulation strength between the high-voltage end and the low-voltage end, preventing the generation of electric arcs during use.
[0017] Furthermore, the materials of the first protective layer, the second protective layer, the third protective layer, and the fourth protective layer are polycarbonate, epoxy resin, polyimide, and polytetrafluoroethylene, respectively.
[0018] The above technical solutions enable the whole system to have good corrosion resistance, moisture resistance, high temperature resistance and insulation.
[0019] Furthermore, the card slot and the card block have the same shape;
[0020] The above technical solution facilitates the connection and combined use of two adjacent extended maintenance structures.
[0021] This utility model has the following beneficial effects:
[0022] 1. In this utility model, by setting up a protective structure and setting up multiple protective layers, the whole body has corrosion resistance, moisture resistance, high temperature resistance and insulation, ensuring that the internal body will not be affected by external environmental factors during use.
[0023] 2. In this utility model, by setting an extended maintenance structure, the slots and blocks between two adjacent connecting base plates are engaged and locked together. At the same time, by setting insulating isolation layers on both sides of the pressure plate, the safety of the interior during use can be guaranteed. The top ball and spring are engaged and locked together with the limiting hole for positioning, which facilitates the restriction and positioning of the main body, ensures the stability after placement, and avoids shaking inside. Attached Figure Description
[0024] Figure 1 This is an isometric view of a safety isolation device for a high-voltage energy storage battery proposed in this utility model;
[0025] Figure 2 This is a top view of the safety isolation device for energy storage high-voltage batteries after it has been opened, as proposed in this utility model.
[0026] Figure 3 This is an isometric view of the pressure holding plate in a safety isolation device for high-voltage energy storage batteries proposed in this utility model;
[0027] Figure 4 This is a partial top sectional view of a safety isolation device for energy storage high-voltage batteries proposed in this utility model.
[0028] Legend:
[0029] 1. Protective structure; 101. First protective layer; 102. Second protective layer; 103. Third protective layer; 104. Fourth protective layer; 105. Shell; 2. Extended maintenance structure; 201. Slot; 202. Pressure plate; 203. Connecting slot; 204. Connecting base plate; 205. Locking block; 206. Insulating isolation layer; 207. Top bead; 208. Spring; 209. Placement hole; 210. Limiting hole; 3. Top cover; 4. Main body; 5. Low-voltage connector; 6. High-voltage connector; 7. Handle. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Reference Figure 1-4 An embodiment of this utility model is provided: a safety isolation device for energy storage high voltage batteries, including an extended maintenance structure 2, a protective structure 1 is provided at the upper end of the extended maintenance structure 2, a main body 4 is provided inside the protective structure 1 at the upper end of the extended maintenance structure 2, and a high voltage connector 6 and a low voltage connector 5 are respectively provided at the center of the upper end surface of the main body 4 near the two side edges.
[0032] The protective structure 1 includes a shell 105, a first protective layer 101 is provided inside the shell 105, a second protective layer 102 is provided inside the first protective layer 101, a third protective layer 103 is provided inside the second protective layer 102, and a fourth protective layer 104 is provided inside the third protective layer 103, so that the whole has good corrosion resistance, moisture resistance, high temperature resistance and insulation.
[0033] The extended maintenance structure 2 includes a connecting base plate 204. The upper surface of the connecting base plate 204 is provided with a slot 201 and a block 205 near the four edges. The front and rear inner side walls of the housing 105 are provided with connecting grooves 203. The upper end of the main body 4 is provided with a pressure plate 202. The two ends of the pressure plate 202 are slidably connected to the inside of the two connecting grooves 203. Insulating isolation layers 206 are provided on both sides of the pressure plate 202. By engaging the slots 201 and blocks 205 between two adjacent connecting base plates 204, and by providing insulating isolation layers 206 on both sides of the pressure plate 202, the safety of the interior during use can be ensured.
[0034] Placement holes 209 are provided on both sides of the pressure plate 202 near the two ends. Springs 208 are fixedly connected inside the four placement holes 209. Top beads 207 are fixedly connected to the other ends of the four springs 208. Multiple limiting holes 210 are provided at the center of the two inner side walls of the two connecting grooves 203. The top beads 207 and the limiting holes 210 are mutually compatible. In use, the top beads 207 and the springs 208 cooperate to lock and position the body 4 with the limiting holes 210, which facilitates the restriction and positioning of the body 4, ensures the stability after placement, and avoids shaking inside.
[0035] Handles 7 are fixedly connected to the center of the upper surface of the main body 4 near the two side edges. A top cover 3 is provided at the upper end of the protective structure 1. The top cover 3 is detachably connected to the shell 105, which facilitates internal inspection and maintenance.
[0036] The insulating isolation layer 206 is made of ceramic to ensure sufficient insulation strength between the high-voltage end and the low-voltage end, preventing the generation of electric arcs during use. The first protective layer 101, the second protective layer 102, the third protective layer 103 and the fourth protective layer 104 are made of polycarbonate, epoxy resin, polyimide and polytetrafluoroethylene respectively, giving the whole structure good corrosion resistance, moisture resistance, high temperature resistance and insulation. The slot 201 and the block 205 have the same shape, which facilitates the connection and combination of two adjacent expansion maintenance structures 2.
[0037] Working Principle: This utility model is a safety isolation device for energy storage high-voltage batteries. In use, the main body 4 is placed inside the housing 105, and the two ends of the pressure plate 202 are inserted into the connecting grooves 203 on both sides. The top bead 207 and the spring 208 cooperate to lock and position the main body 4 with the limiting hole 210, which facilitates the restriction and positioning of the main body 4, ensuring the stability after placement and preventing shaking inside. At the same time, the insulating isolation layer 206 is provided on the two side walls of the pressure plate 202 to ensure the safety of the inside during use. Subsequently, the materials of the first protective layer 101, the second protective layer 102, the third protective layer 103 and the fourth protective layer 104 are polycarbonate, epoxy resin, polyimide and polytetrafluoroethylene, respectively, so that the whole has good corrosion resistance, moisture resistance, high temperature resistance and insulation, ensuring the stability of the internal main body 4 during use.
[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A safety isolation device for a high-voltage energy storage battery, comprising an extended maintenance structure (2), characterized in that: The upper end of the extended maintenance structure (2) is provided with a protective structure (1), and a main body (4) is provided inside the upper protective structure (1) of the extended maintenance structure (2). A high-pressure connector (6) and a low-pressure connector (5) are respectively provided at the center of the upper surface of the main body (4) near the two side edges. The protective structure (1) includes a shell (105), a first protective layer (101) is provided inside the shell (105), a second protective layer (102) is provided inside the first protective layer (101), a third protective layer (103) is provided inside the second protective layer (102), and a fourth protective layer (104) is provided inside the third protective layer (103). The extended maintenance structure (2) includes a connecting base plate (204). The upper surface of the connecting base plate (204) is provided with a slot (201) and a block (205) near the four edges. The front and rear inner walls of the housing (105) are provided with connecting grooves (203). The upper end of the main body (4) is provided with a pressure plate (202). The two ends of the pressure plate (202) are slidably connected to the inside of the two connecting grooves (203). Insulating isolation layers (206) are provided on both sides of the pressure plate (202).
2. The energy storage high-voltage battery safety isolation device according to claim 1, characterized in that: The pressure plate (202) has placement holes (209) on both sides near the two ends. Springs (208) are fixedly connected inside the four placement holes (209). Top beads (207) are fixedly connected to the other ends of the four springs (208). Multiple limiting holes (210) are provided at the center of the two inner side walls of the two connecting grooves (203). The top beads (207) and the limiting holes (210) are mutually compatible.
3. The safety isolation device for a high-voltage energy storage battery according to claim 1, characterized in that: Handles (7) are fixedly connected to the center of the upper end face of the main body (4) near the two side edges.
4. The safety isolation device for a high-voltage energy storage battery according to claim 1, characterized in that: The upper end of the protective structure (1) is provided with a top cover (3), and the top cover (3) is detachably connected to the shell (105).
5. The energy storage high-voltage battery safety isolation device according to claim 2, characterized in that: The insulating layer (206) is made of ceramic.
6. The safety isolation device for a high-voltage energy storage battery according to claim 1, characterized in that: The first protective layer (101), the second protective layer (102), the third protective layer (103) and the fourth protective layer (104) are made of polycarbonate, epoxy resin, polyimide and polytetrafluoroethylene, respectively.
7. The safety isolation device for a high-voltage energy storage battery according to claim 1, characterized in that: The card slot (201) has the same shape as the card block (205).