Wire harness CCS rapid ribbon inserting mechanism

Abstract

The utility model discloses a wire harness CCS fast ribbon interpenetrating mechanism, and relates to the wire harness CCS installation technology field, the wire harness CCS fast ribbon interpenetrating mechanism comprises an integrated busbar, a limiting member and an interpenetrating groove, the upper end of the integrated busbar is provided with a wire harness main body, one side in the integrated busbar is provided with a first interpenetrating hole, and the other side in the integrated busbar is provided with a second interpenetrating hole, the lower end of the integrated busbar is provided with a limiting piece, the middle end of the interior of the limiting piece is provided with an insertion groove, the two ends of the exterior of the limiting piece are additionally provided with mounting blocks, the upper ends of the mounting blocks are provided with adhesive layers, and the upper ends of the adhesive layers are additionally provided with release paper. According to the invention, the wire harness CCS rapid cable tie insertion mechanism can be rapidly and conveniently installed on the lower surface of the integrated busbar, so that the problems of time and labor waste and low punching efficiency of manual butt joint are avoided, and the overall practicability and the use efficiency of the cable tie insertion mechanism are further improved.

Description

Technical Field

[0001] This utility model relates to the field of wire harness CCS installation technology, specifically a quick cable tie insertion mechanism for wire harness CCS. Background Technology

[0002] A cable harness (CCS) is an integrated busbar, consisting of signal acquisition components, plastic structural parts, and copper / aluminum busbars connected together by processes such as thermoforming or riveting. It is used to achieve functions such as high-voltage series and parallel connection of battery cells, battery temperature sampling, and battery voltage sampling. CCS is part of the Battery Management System (BMS) and is widely used in new energy power batteries and energy storage batteries. Currently, large 280AH and 314AH battery cells commonly use cable harnesses to collect voltage and temperature data on CCS membrane modules. Cable ties are used to fix the cable harnesses, but due to the numerous points and the fact that each cable tie needs to be pierced twice before tightening, the piercing efficiency is very low. To improve the installation efficiency of the CCS cable harness, a cable tie insertion mechanism is needed. However, existing cable tie insertion mechanisms still have the following shortcomings:

[0003] When existing cable tie insertion mechanisms are in use, most of them are not easy to install quickly and conveniently on the lower surface of the integrated busbar. As a result, it is time-consuming and labor-intensive for manual connection of the cable tie insertion mechanism during the processing, which increases the labor intensity of the workers and causes the practicality of the cable tie insertion mechanism to decrease and the efficiency of use to decrease.

[0004] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and proposed a CCS quick cable tie insertion mechanism for wire harnesses. Utility Model Content

[0005] The purpose of this invention is to provide a CCS quick-connect cable tie insertion mechanism for wire harnesses to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a CCS quick cable tie insertion mechanism for wire harnesses, comprising an integrated busbar, a limiting member, and a insertion slot. The upper end of the integrated busbar is provided with a wire harness body, and a first insertion hole is opened on one side of the integrated busbar, and a second insertion hole is opened on the other side of the integrated busbar. The cable tie body is connected inside the second insertion hole. The lower end of the integrated busbar is provided with a limiting member, and a insertion slot is opened in the middle of the limiting member. Mounting blocks are added to both ends of the limiting member. An adhesive layer is provided on the upper end of the mounting block, and release paper is added to the upper end of the adhesive layer.

[0007] Furthermore, the outer side of the integrated busbar is horizontally distributed with the outer side of the wire harness body, and the wire harness body is connected to the integrated busbar.

[0008] Furthermore, the cable tie body is embeddedly connected to the integrated busbar, and the cable tie body is connected to the integrated busbar through the first insertion hole.

[0009] Furthermore, the outer side of the limiting member is horizontally distributed with the outer side of the integrated busbar, and the upper surface of the limiting member is closely attached to the lower surface of the integrated busbar.

[0010] Furthermore, the internal dimensions of the slot are adapted to the external dimensions of the cable tie body, and the cable tie body is slidably connected to the limiting member through the slot.

[0011] Furthermore, the number of the mounting blocks is set to two, and the two mounting blocks are symmetrically arranged at both ends of the outer side of the limiting member with respect to the side center axis.

[0012] Furthermore, the mounting block and the limiting member are distributed perpendicularly, and the mounting block is fixedly connected to the limiting member by an adhesive.

[0013] Furthermore, the outer side of the adhesive layer is horizontally distributed with the outer side of the release paper, and the upper surface of the adhesive layer is closely attached to the lower surface of the release paper.

[0014] This utility model provides a CCS quick cable tie insertion mechanism for wire harnesses, which has the following advantages:

[0015] 1. By setting a limiting component, this utility model enables the wire harness body to be placed on the upper surface of the integrated busbar when the wire harness CCS quick cable tie insertion mechanism is used. The cable tie body is then inserted into the integrated busbar through the first and second insertion holes, thereby fixing and installing the wire harness body, increasing the efficiency of the wire harness in collecting voltage and temperature, and improving the overall practicality of the wire harness CCS.

[0016] 2. By setting an adhesive layer, this utility model enables the mounting blocks to be fixedly installed on both ends of the limiting member when the CCS quick cable tie insertion mechanism is used. After peeling off the release paper set on the upper end of the adhesive layer, the mounting block at one end is connected to the lower end of the first insertion hole, and the mounting block at the other end is connected to the lower end of the second insertion hole. This fixes the limiting member at the lower end of the integrated busbar. The cable tie body is then quickly and conveniently passed through the limiting member using the insertion slot, allowing the cable tie body to easily extend from the first and second insertion holes, thereby binding the cable tie body and improving the overall practicality and efficiency of the cable tie insertion mechanism. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of a CCS quick-connect cable tie insertion mechanism for wire harnesses according to this utility model;

[0018] Figure 2This utility model relates to a CCS quick-connect cable tie insertion mechanism for wire harnesses. Figure 1 Enlarged structural diagram at point A in the middle;

[0019] Figure 3 This is a three-dimensional structural diagram of the limiting component of the CCS quick-connect cable tie insertion mechanism of the present invention.

[0020] In the diagram: 1. Integrated busbar; 2. Wire harness body; 3. First insertion hole; 4. Second insertion hole; 5. Cable tie body; 6. Limiting component; 7. Through slot; 8. Mounting block; 9. Adhesive layer; 10. Release paper. Detailed Implementation

[0021] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0022] like Figure 1 and Figure 2 As shown, a CCS quick-connect cable tie insertion mechanism for wire harnesses includes an integrated busbar 1, a limiting member 6, and a slot 7. A wire harness body 2 is disposed on the upper end of the integrated busbar 1. A first insertion hole 3 is opened on one side of the integrated busbar 1, and a second insertion hole 4 is opened on the other side of the integrated busbar 1. A cable tie body 5 is connected inside the second insertion hole 4. The outer sides of the integrated busbar 1 and the outer sides of the wire harness body 2 are horizontally distributed, and the wire harness body 2 is connected to the integrated busbar 1. The cable tie body 5 is embedded in the integrated busbar 1, and the cable tie body 5 passes through the first insertion hole 3. Connected to the integrated busbar 1, the wire harness body 2 is placed on the upper surface of the integrated busbar 1, while the wire harness body 2 is confined between the first insertion hole 3 and the second insertion hole 4, so that the cable tie body 5 extending out of the first insertion hole 3 and the second insertion hole 4 can be used to bind the wire harness body 2. The cable tie body 5 is inserted into the integrated busbar 1 through the first insertion hole 3 and the second insertion hole 4, thereby fixing the wire harness body 2, increasing the efficiency of the wire harness in collecting voltage and temperature, and improving the overall practicality of the wire harness CCS.

[0023] like Figure 1 and Figure 3As shown, a limiting member 6 is provided at the lower end of the integrated busbar 1, and a through slot 7 is provided in the middle of the inside of the limiting member 6. Mounting blocks 8 are added to both ends of the limiting member 6. An adhesive layer 9 is provided on the upper end of the mounting blocks 8, and release paper 10 is added to the upper end of the adhesive layer 9. The outer side of the limiting member 6 is horizontally distributed with the outer side of the integrated busbar 1, and the upper surface of the limiting member 6 is tightly fitted with the lower surface of the integrated busbar 1. The internal dimensions of the through slot 7 are adapted to the external dimensions of the cable tie body 5, and the cable tie body 5 is slidably connected to the limiting member 6 through the through slot 7. Two mounting blocks 8 are provided, and the two mounting blocks 8 are symmetrically arranged at both ends of the limiting member 6 about the side center axis of the limiting member 6. The mounting blocks 8 are vertically distributed with the limiting member 6, and the mounting blocks 8 are fixedly connected to the limiting member 6 by adhesive. The outer side of the adhesive layer 9 is horizontally distributed with the outer side of the release paper 10. The adhesive layer 9 is flatly distributed and its upper surface is tightly adhered to the lower surface of the release paper 10. The mounting blocks 8 are fixedly installed on both ends of the limiting member 6 by adhesive. At the same time, an adhesive layer 9 is added to the upper end of the mounting blocks 8. The release paper 10 on the upper end of the adhesive layer 9 is peeled off, and one end of the mounting block 8 is connected to the lower end of the first insertion hole 3. At the same time, the other end of the mounting block 8 is connected to the lower end of the second insertion hole 4, so that the limiting member 6 is fixed and limited to the lower end of the integrated busbar 1. The internal dimensions of the through slot 7 opened inside the limiting member 6 are adapted to the external dimensions of the cable tie body 5. Thus, the cable tie body 5 can be quickly and conveniently passed through the limiting member 6 through the through slot 7, so that the cable tie body 5 can easily extend from the first insertion hole 3 and the second insertion hole 4, thereby binding the cable tie body 5 and improving the overall practicality and efficiency of the cable tie insertion mechanism.

[0024] In summary, when using this CCS quick cable tie insertion mechanism, the main body 2 of the wire harness is first placed on the upper surface of the integrated busbar 1. The cable tie body 5 is then inserted into the integrated busbar 1 through the first insertion hole 3 and the second insertion hole 4, thereby fixing the main body 2 of the wire harness. Next, the mounting blocks 8 are fixedly installed on both ends of the limiting member 6 using adhesive. At the same time, the release paper 10 on the upper end of the adhesive layer 9 is peeled off. One end of the mounting block 8 is aligned with the lower end of the first insertion hole 3, and the other end of the mounting block 8 is aligned with the lower end of the second insertion hole 4, so that the limiting member 6 is fixed and limited at the lower end of the integrated busbar 1. The cable tie body 5 is then quickly and conveniently passed through the limiting member 6 using the through slot 7, allowing the cable tie body 5 to easily extend from inside the first insertion hole 3 and the second insertion hole 4, thereby binding the cable tie body 5 and improving the overall practicality and efficiency of the cable tie insertion mechanism.

[0025] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A CCS quick-connect cable tie insertion mechanism for wire harnesses, comprising an integrated busbar (1), a limiting member (6), and a insertion slot (7), characterized in that, The integrated busbar (1) is provided with a wire harness body (2) at the upper end, and a first insertion hole (3) is provided on one side of the integrated busbar (1), and a second insertion hole (4) is provided on the other side of the integrated busbar (1). At the same time, a cable tie body (5) is connected inside the second insertion hole (4). The integrated busbar (1) is provided with a limiting member (6) at the lower end, and a through slot (7) is provided in the middle of the limiting member (6). Mounting blocks (8) are added to both ends of the limiting member (6). At the same time, an adhesive layer (9) is provided on the upper end of the mounting block (8), and a release paper (10) is added to the upper end of the adhesive layer (9).

2. The CCS quick-connect cable tie insertion mechanism for wire harnesses according to claim 1, characterized in that, The outer side of the integrated busbar (1) and the outer side of the wire harness body (2) are horizontally distributed, and the wire harness body (2) is connected to the integrated busbar (1).

3. The CCS quick-connect cable tie insertion mechanism for wire harnesses according to claim 1, characterized in that, The cable tie body (5) is embeddedly connected to the integrated busbar (1), and the cable tie body (5) is connected to the integrated busbar (1) through the first insertion hole (3).

4. The CCS quick-connect cable tie insertion mechanism for wire harnesses according to claim 1, characterized in that, The outer side of the limiting member (6) is horizontally distributed with the outer side of the integrated busbar (1), and the upper surface of the limiting member (6) is closely attached to the lower surface of the integrated busbar (1).

5. The CCS quick-connect cable tie insertion mechanism for wire harnesses according to claim 1, characterized in that, The internal dimensions of the slot (7) are adapted to the external dimensions of the cable tie body (5), and the cable tie body (5) is slidably connected to the limiting member (6) through the slot (7).

6. The CCS quick-connect cable tie insertion mechanism for wire harnesses according to claim 1, characterized in that, The number of the mounting blocks (8) is set to two, and the two mounting blocks (8) are symmetrically arranged at both ends of the side centerline of the limiting member (6).

7. The CCS quick-connect cable tie insertion mechanism for wire harnesses according to claim 1, characterized in that, The mounting block (8) and the limiting member (6) are distributed perpendicularly, and the mounting block (8) is fixedly connected to the limiting member (6) by an adhesive.

8. The CCS quick-connect cable tie insertion mechanism for wire harnesses according to claim 1, characterized in that, The adhesive layer (9) is horizontally distributed on the outside of the release paper (10), and the upper surface of the adhesive layer (9) is closely attached to the lower surface of the release paper (10).

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