Tea rolling integrated equipment

Abstract

The utility model discloses a tea rolling integrated equipment, including rolling cylinder, rotation subassembly and uniform blanking subassembly, rolling block is provided in the rolling cylinder, the inner wall of rolling cylinder below is provided with wave-shaped strip, the outer side of rolling cylinder is communicated and connected with feed cylinder, the rolling cylinder is fixedly connected with gear ring, and the gear ring is connected with the feed cylinder. And the rolling cylinder is fixedly connected with a tripod. According to the rolling device, through the rotating assembly, when the motor drives the rotating plate to rotate through the first transmission wheel and the connecting rod, the gear drives the air cylinder and the rolling block to do circular motion around the rolling barrel, and under the action of the gear ring, the gear drives the air cylinder and the rolling block to rotate, so that the rolling block can rotate while doing circular motion around the rolling barrel; under the action of the wave-shaped strips, the tea leaves are continuously extruded and rubbed by the rolling blocks in the rolling barrel and are subjected to reverse acting force of the wave-shaped strips, so that the uniformity and sufficiency of tea leaf cell breaking are remarkably improved.

Description

Technical Field

[0001] This utility model relates to the field of tea processing technology, and in particular to an integrated tea kneading and rolling equipment. Background Technology

[0002] In the tea processing industry, green tea is made through processes such as fixation, rolling, and drying, with rolling being the key step in shaping the tea's appearance and internal quality.

[0003] However, traditional tea rolling equipment generally suffers from low efficiency and poor rolling effect. Existing equipment mostly uses a single rolling method, with fixed movement of the rolling components. The tea leaves are subjected to a single force during rolling, making it difficult to fully break down the cells, resulting in insufficient color, aroma, and flavor development, thus affecting the quality of the finished product. Furthermore, during the feeding stage, tea leaves tend to accumulate locally within the rolling drum, leading to inconsistent rolling levels in different parts of the tea. Some leaves are over-rolled, while others are under-rolled, severely reducing the overall quality stability of the batch.

[0004] Accordingly, this application proposes an integrated tea rolling and kneading equipment. Utility Model Content

[0005] The purpose of this utility model is to address the shortcomings of existing technologies by proposing an integrated tea kneading device.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] The tea rolling and kneading integrated equipment includes a rolling drum, a rotating component, and a uniform feeding component;

[0008] The kneading cylinder contains a kneading block, and the lower inner wall of the kneading cylinder has a corrugated strip. A feeding cylinder is connected to the outer side of the kneading cylinder. A toothed ring is fixedly connected to the kneading cylinder, and a tripod is fixedly connected to the kneading cylinder. A circular track is fixedly connected below the tripod. A feeding cylinder is fixedly connected to the lower part of the kneading cylinder, and a solenoid valve is provided at the connection between the feeding cylinder and the kneading cylinder. The rotating assembly is used to improve kneading efficiency. The uniform feeding assembly is used to prevent excessive tea leaves in the kneading cylinder from affecting the kneading effect.

[0009] Preferably, the rotating assembly consists of two connecting rods, a rotating plate, and a gear. The rotating plate is slidably connected in a circular track, the two connecting rods are respectively fixedly connected to the rotating plate, and the gear is rotatably connected to the connecting rods. The gear meshes with a gear ring.

[0010] Preferably, the uniform feeding assembly consists of a rotating rod and three guide plates. The rotating rod is rotatably connected inside the feed cylinder, and the three guide plates are respectively fixedly connected to the rotating rod.

[0011] Preferably, a first drive wheel is rotatably connected to the tripod, a second drive wheel is rotatably connected to the tripod, a belt is wound around the outside of the first and second drive wheels, the first drive wheel is fixedly connected to the connecting rod, and three support legs are fixedly connected to the kneading drum.

[0012] Preferably, a cylinder is fixedly connected below the gear, the output end of the cylinder is fixedly connected to the kneading block, a bracket is fixedly connected to the tripod, a motor is fixedly connected to the bracket, and the motor drive shaft is fixedly connected to the first drive wheel.

[0013] Preferably, a second bevel gear is rotatably connected below the tripod, the second bevel gear is fixedly connected to a second transmission wheel, a first transmission wheel is rotatably connected to the tripod, the first transmission wheel is fixedly connected to a rotating rod, and the first bevel gear meshes with the second bevel gear.

[0014] This utility model has the following beneficial effects:

[0015] By rotating the assembly, when the motor drives the rotating plate to rotate through the first transmission wheel and connecting rod, the gear drives the cylinder and the kneading block to make a circular motion around the kneading cylinder. Under the action of the gear ring, the gear drives the cylinder and the kneading block to rotate. This allows the kneading block to rotate while making a circular motion around the kneading cylinder. Under the action of the wave strip, the tea leaves are continuously squeezed and rubbed by the kneading block and subjected to the reverse force of the wave strip inside the kneading cylinder, which significantly improves the uniformity and fullness of tea cell breaking.

[0016] With the uniform feeding component, when the second transmission wheel rotates under the action of the first transmission wheel, the second bevel gear drives the first bevel gear to rotate, thereby causing the rotating rod to drive the guide plate to rotate in the feeding cylinder. During the rotation, the guide plate evenly feeds the tea leaves into the kneading cylinder, avoiding the tea leaves from entering the kneading cylinder in large quantities, which would result in too much tea leaves in some areas, leading to insufficient kneading and affecting the quality of tea processing. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of the integrated tea kneading equipment proposed in this utility model;

[0018] Figure 2 This is a schematic diagram of the connection structure of the kneading block, gears, and connecting rods of the integrated tea kneading equipment proposed in this utility model.

[0019] Figure 3 This is an internal cross-sectional view of the kneading cylinder and the feeding cylinder of the integrated tea kneading equipment proposed in this utility model;

[0020] Figure 4This is a schematic diagram of the connection structure of the first transmission wheel, the second transmission wheel, and the triangular frame of the integrated tea kneading equipment proposed in this utility model.

[0021] Figure 5 This is a schematic diagram of the connection structure of the first bevel gear, the second bevel gear, and the triangular frame of the integrated tea kneading equipment proposed in this utility model.

[0022] In the diagram: 1. Kneading cylinder, 2. Support leg, 3. Feed cylinder, 4. Support frame, 5. Motor, 6. Triangle frame, 7. Circular track, 8. Gear ring, 9. Feed cylinder, 10. Gear, 11. Connecting rod, 12. Rotating plate, 13. Cylinder, 14. Kneading block, 15. Rotating rod, 16. Guide plate, 17. Wave strip, 18. First transmission wheel, 19. Belt, 20. Second transmission wheel, 21. First bevel gear, 22. Second bevel gear. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0024] Reference Figure 1-5 This integrated tea kneading equipment includes a kneading drum 1, a rotating assembly, and a uniform feeding assembly. The kneading drum 1 contains kneading blocks 14, which apply pressure and kneading force to the tea leaves during kneading, promoting cell breakage. A corrugated strip 17 is provided on the lower inner wall of the kneading drum 1 to increase friction and resistance with the tea leaves, assisting the kneading blocks 14 in better kneading. An inlet cylinder 3 is connected to the outer side of the kneading drum 1 for adding tea leaves to be kneaded. A toothed ring 8 and a tripod 6 are fixedly connected to the kneading drum 1, with a circular track 7 fixedly connected below the tripod 6. A feeding cylinder 9 is fixedly connected to the lower part of the kneading drum 1. An electromagnetic valve is provided at the connection between the feeding cylinder 9 and the kneading drum 1; opening the electromagnetic valve allows the kneaded tea leaves to be discharged through the feeding cylinder 9. The rotating assembly improves kneading efficiency. The uniform feeding assembly prevents excessive tea leaves in the kneading drum 1 from affecting the kneading effect.

[0025] The rotating assembly consists of two connecting rods 11, a rotating plate 12, and a gear 10. The rotating plate 12 is slidably connected in a circular track 7, which provides a track for the rotating plate 12 to perform circular motion on the kneading cylinder 1. The two connecting rods 11 are fixedly connected to the rotating plate 12, which is used to connect the rotating plate 12 and the gear 10 and transmit motion. The gear 10 is rotatably connected to the connecting rods 11 and meshes with the gear ring 8. Through meshing with the gear ring 8, the rotating assembly can perform circular motion on the kneading cylinder 1 while rotating.

[0026] The uniform feeding assembly consists of a rotating rod 15 and three guide plates 16. The rotating rod 15 is rotatably connected inside the feeding cylinder 3 and is used to drive the guide plates 16 to rotate. The three guide plates 16 are respectively fixedly connected to the rotating rod 15. By rotating, the tea leaves in the feeding cylinder 3 are evenly dispersed into the kneading cylinder 1.

[0027] A first transmission wheel 18 is rotatably connected to the tripod 6. The first transmission wheel 18 is used to transmit the power of the motor 5. A second transmission wheel 20 is rotatably connected to the tripod 6. The second transmission wheel 20 is connected to the first transmission wheel 18 through a belt 19 to transmit power. The belt 19 is wrapped around the outside of the first transmission wheel 18 and the second transmission wheel 20 to realize the power transmission from the first transmission wheel 18 to the second transmission wheel 20. The first transmission wheel 18 is fixedly connected to the connecting rod 11 to transmit power and make the connecting rod 11 move. Three support legs 2 are fixedly connected to the kneading drum 1 to support the kneading drum 1 and ensure the stability of the equipment.

[0028] A cylinder 13 is fixedly connected below the gear 10. The cylinder 13 can push the kneading block 14 to move up and down to adjust the kneading force. The output end of the cylinder 13 is fixedly connected to the kneading block 14. A bracket 4 is fixedly connected to the tripod 6 to fix the motor 5. The motor 5 is fixedly connected to the bracket 4. The transmission shaft of the motor 5 is fixedly connected to the first transmission wheel 18 to transmit power to the first transmission wheel 18.

[0029] A second bevel gear 22 is rotatably connected to the lower part of the tripod 6. The second bevel gear 22 is fixedly connected to the second transmission wheel 20 and is used to transmit power. A first transmission wheel 18 is rotatably connected to the tripod 6. The first transmission wheel 18 is fixedly connected to the rotating rod 15 and transmits power to make the rotating rod 15 rotate. The first bevel gear 21 and the second bevel gear 22 are meshed and connected. Through meshing, the power is transmitted from the second bevel gear 22 to the first bevel gear 21, thereby driving the rotating rod 15 to rotate.

[0030] When using this device, first start the motor 5. When the motor 5 drives the rotating plate 12 to rotate through the first transmission wheel 18 and connecting rod 11, the gear 10 drives the cylinder 13 and the kneading block 14 to move in a circular motion around the kneading cylinder 1. Under the action of the gear ring 8, the gear 10 drives the cylinder 13 and the kneading block 14 to rotate. This allows the kneading block 14 to rotate while moving in a circular motion around the kneading cylinder 1. Under the action of the wave strip 17, the tea leaves are continuously squeezed and kneaded by the kneading block 14 and subjected to the counterforce of the wave strip 17 inside the kneading cylinder 1, which significantly improves the yield. The uniformity and thoroughness of tea cell crushing are achieved through the uniform feeding component. When the second transmission wheel 20 rotates under the action of the first transmission wheel 18, the second bevel gear 22 drives the first bevel gear 21 to rotate, thereby causing the rotating rod 15 to drive the guide plate 16 to rotate inside the feeding cylinder 3. During the rotation, the guide plate 16 evenly feeds the tea leaves into the kneading cylinder 1, avoiding a large amount of tea leaves entering the kneading cylinder 1 in one place, which would result in excessive tea leaves in some areas, leading to insufficient kneading and affecting the quality of tea processing. After the tea leaves are kneaded, the solenoid valve is opened, allowing the tea leaves to be discharged through the feeding cylinder 9.

[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An integrated tea-rolling and kneading equipment, characterized in that, The device includes a kneading cylinder (1), a rotating assembly, and a uniform feeding assembly. The kneading cylinder (1) is equipped with a kneading block (14), and the inner wall of the kneading cylinder (1) is equipped with a wave strip (17). The outer side of the kneading cylinder (1) is connected to a feeding cylinder (3). A toothed ring (8) is fixedly connected to the kneading cylinder (1). A tripod (6) is fixedly connected to the kneading cylinder (1). A circular track (7) is fixedly connected below the tripod (6). A feeding cylinder (9) is fixedly connected below the kneading cylinder (1). A solenoid valve is provided at the connection between the feeding cylinder (9) and the kneading cylinder (1). The rotating assembly is used to improve the kneading efficiency. The uniform feeding assembly is used to prevent too much tea leaves in the kneading cylinder (1) from affecting the kneading effect.

2. The integrated tea kneading equipment according to claim 1, characterized in that, The rotating assembly consists of two connecting rods (11), a rotating plate (12), and a gear (10). The rotating plate (12) is slidably connected in the circular track (7). The two connecting rods (11) are fixedly connected to the rotating plate (12). The gear (10) is rotatably connected to the connecting rods (11). The gear (10) meshes with the gear ring (8).

3. The integrated tea kneading equipment according to claim 2, characterized in that, The uniform feeding assembly consists of a rotating rod (15) and three guide plates (16). The rotating rod (15) is rotatably connected inside the feed cylinder (3), and the three guide plates (16) are respectively fixedly connected to the rotating rod (15).

4. The integrated tea kneading equipment according to claim 3, characterized in that, The first transmission wheel (18) is rotatably connected to the tripod (6), and the second transmission wheel (20) is rotatably connected to the tripod (6). A belt (19) is wound around the outside of the first transmission wheel (18) and the second transmission wheel (20). The first transmission wheel (18) is fixedly connected to the connecting rod (11). Three support legs (2) are fixedly connected to the kneading drum (1).

5. The integrated tea kneading equipment according to claim 4, characterized in that, A cylinder (13) is fixedly connected below the gear (10). The output end of the cylinder (13) is fixedly connected to the kneading block (14). A bracket (4) is fixedly connected on the tripod (6). A motor (5) is fixedly connected on the bracket (4). The drive shaft of the motor (5) is fixedly connected to the first drive wheel (18).

6. The integrated tea kneading equipment according to claim 4, characterized in that, A second bevel gear (22) is rotatably connected below the tripod (6). The second bevel gear (22) is fixedly connected to the second transmission wheel (20). A first transmission wheel (18) is rotatably connected on the tripod (6). The first transmission wheel (18) is fixedly connected to the rotating rod (15). The first bevel gear (21) meshes with the second bevel gear (22).

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