Formula machine reactor for activator mixture
By introducing multiple feed inlets and a weighing sensor system into the reactor of the activator mixture formulation machine, combined with a motor-driven multi-gear stirring assembly and scraper structure, the problems of low efficiency and poor stirring effect of single feeding are solved, and efficient production of activator mixtures is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU SYNECOUN MEDICAL TECH CO LTD
- Filing Date
- 2025-05-21
- Publication Date
- 2026-05-08
AI Technical Summary
Existing reactors for activator mixture formulation suffer from low efficiency due to single-feeding and simplistic mixing components, which affect mixing effect and efficiency.
A multi-inlet structure and weighing sensor system were designed, combined with a motor-driven multi-gear stirring assembly and scraper structure, to achieve precise feeding and thorough mixing of various materials, thereby improving reaction efficiency.
It enables precise feeding and efficient mixing of various materials, shortens reaction time, and improves the production efficiency and quality of activator mixtures.
Smart Images

Figure CN224208023U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of activator production technology, and in particular to a formulation reactor for activator mixtures. Background Technology
[0002] An activator is a chemical additive primarily used to enhance the rate and effectiveness of chemical reactions, and is widely used in various fields such as chemistry, medicine, and food. In the chemical industry, activators achieve their activation effect by altering the activity of reactants, improving their stability, and catalyzing their molecular motion.
[0003] An activator mixture formulation reactor is a device used to prepare activator mixtures, commonly found in chemical and pharmaceutical industries. Its core function is to mix multiple raw materials in a specific ratio and generate the desired activator mixture through a chemical reaction. However, currently used activator mixture formulation reactors typically have only one inlet, making it impossible to add multiple raw materials simultaneously. This is particularly inefficient for formulations requiring multiple raw materials. Furthermore, the internal mixing structure uses a single stirring mechanism, which affects the mixing effect between materials and requires a longer reaction time to complete the reaction. Utility Model Content
[0004] The purpose of this invention is to provide a reactor for formulating activator mixtures, which solves the problems of low efficiency of single-feed reactors and the single-component mixing components in the prior art.
[0005] To achieve the above objectives, a reactor for formulating activator mixtures is provided, comprising a reaction vessel, a feed pipe extending through three ends of the outer side of the reaction vessel, a connecting shell extending through the top of the feed pipe, a feed inlet extending through the top of the connecting shell, a fixed frame fixedly connected inside the connecting shell, and a weighing box movably connected inside the fixed frame.
[0006] A fixing ring is fixedly connected to the outer end of the weighing box, and a weighing sensor is fixedly connected to the two lower ends of the fixing ring. The bottom of the weighing sensor is fixedly connected to the two upper ends of the fixing frame. A discharge port is provided through the bottom of the weighing box, and a solenoid valve is installed inside the discharge port.
[0007] According to the aforementioned reactor for formulating activator mixtures, an operating screen is fixedly connected to the outer end of the reaction vessel, and a discharge port is provided through the bottom of the reaction vessel.
[0008] According to the aforementioned reactor for formulating an activator mixture, a solenoid valve is installed inside the discharge port, and a support is fixedly connected to the outer end of the reaction vessel.
[0009] According to the reactor for formulating an activator mixture, a fixed shell is fixedly connected to the top of the reaction vessel, and a motor is fixedly connected to the upper center of the fixed shell.
[0010] According to the aforementioned reactor for formulating an activator mixture, the output end of the motor is fixedly connected to a gear two and a main shaft through the fixed shell and the reaction vessel.
[0011] According to the reactor for formulating an activator mixture, a stirring shaft is rotatably connected to both ends of the inner side of the fixed shell, and a stirring rod and a gear one are fixedly connected to the stirring shaft, with gear one and gear two meshing with each other.
[0012] According to the reactor for a formulation machine for an activator mixture, two scrapers are fixedly connected to the main shaft.
[0013] The above-mentioned solution has the following beneficial effects:
[0014] 1. This patent enables batch feeding of various materials by installing connecting shells, feed pipes and feed ports at the top three ends of the reaction tank. Each connecting shell is equipped with a weighing box, weighing sensor and fixing frame to weigh the materials, thereby ensuring that the staff can control the dosage of each formula during the mixing of activator, thus improving the reaction effect of the whole device.
[0015] 2. This patent enables the stirring components and scraper to rotate by setting up a motor, gear one and gear two, which can fully stir and mix the various formulas inside, and the scraper can clean the material adhering to the inner wall of the tank, thereby improving the reaction efficiency of the entire reactor.
[0016] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0018] Figure 1 This is a front view of the reactor for a formulation machine of an activator mixture according to the present invention;
[0019] Figure 2 This is a schematic diagram of the internal connection shell of the reactor of the formulation machine for activator mixtures according to this utility model;
[0020] Figure 3 This is a schematic diagram of the stirring assembly of a reactor for a formulation machine for activator mixtures according to the present invention;
[0021] Figure 4This is a schematic diagram of the interior of the fixed shell of the reactor for a formulation machine for activator mixtures according to the present invention.
[0022] Legend:
[0023] 1. Reaction vessel; 2. Support frame; 3. Discharge port; 4. Solenoid valve one; 5. Control panel; 6. Feed pipe; 7. Connecting shell; 8. Motor; 9. Feed inlet; 10. Fixing ring; 11. Weighing sensor; 12. Weighing box; 13. Discharge port; 14. Solenoid valve two; 15. Fixing frame; 16. Fixing shell; 17. Scraper; 18. Stirring shaft; 19. Stirring rod; 20. Main shaft; 21. Gear one; 22. Gear two. Detailed Implementation
[0024] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0025] Reference Figure 1-4 This utility model provides a reactor for a formulation machine for an activator mixture, including a reaction tank 1. A feed pipe 6 is provided through three ends on the outside of the reaction tank 1. A connecting shell 7 is provided through the top of the feed pipe 6. A feed inlet 9 is provided through the top of the connecting shell 7. A fixing frame 15 is fixedly connected inside the connecting shell 7. A weighing box 12 is movably connected inside the fixing frame 15. The material can enter the interior of the reaction tank 1 through the feed inlet 9 and the feed pipe 6 to react.
[0026] A fixing ring 10 is fixedly connected to the outer end of the weighing box 12. Weighing sensors 11 are fixedly connected to the two lower ends of the fixing ring 10. The bottom of the weighing sensors 11 is fixedly connected to the two upper ends of the fixing frame 15. A discharge port 13 is provided through the bottom of the weighing box 12. A solenoid valve 14 is installed inside the discharge port 13. The material can enter the inside of the weighing box 12 through the feed port 9. As the material inside the weighing box 12 increases, the weighing sensor 11 can feed back the weighing value on the operation screen 5, which makes it convenient for the staff to control the dosage of the material.
[0027] An operation panel 5 is fixedly connected to the outer end of the reaction vessel 1. A discharge port 3 is provided through the bottom of the reaction vessel 1. Heating electronic components are installed inside the reaction vessel 1 and are electrically connected to the operation panel 5, so as to ensure that the operator can turn the heating components on and off and control the heating temperature. In addition, the motor 8 and the weighing sensor 11 in this device are electrically connected to the operation panel 5, so as to facilitate centralized control and improve the use effect.
[0028] A solenoid valve 4 is installed inside the discharge port 3. A bracket 2 is fixedly connected to the outer end of the reaction tank 1. A fixed shell 16 is fixedly connected to the top of the reaction tank 1. A motor 8 is fixedly connected to the upper middle part of the fixed shell 16. A gear 22 and a main shaft 20 are fixedly connected to the output end of the motor 8 through the fixed shell 16 and the reaction tank 1. A stirring shaft 18 is rotatably connected to both ends of the inner side of the fixed shell 16. A stirring rod 19 and a gear 21 are fixedly connected to the stirring shaft 18. The gear 21 and the gear 22 mesh with each other. When the motor 8 is started, the gear 22 and the main shaft 20 are rotated. Under the meshing action, the gear 21 and the stirring shaft 18 can be rotated. The stirring rod 19 can fully stir the material inside the reaction tank 1 to ensure the mixing effect of the activator mixture inside. During the stirring process, the heating element inside the reaction tank 1 can be turned on to heat and stir it, so as to improve the reaction efficiency of the entire reactor.
[0029] Two scrapers 17 are fixedly connected to the main shaft 20. The main shaft 20 drives the two scrapers 17 to rotate, which can clean the material adhering to the inner wall of the reaction vessel 1 and prevent it from affecting the next reaction operation.
[0030] Working principle: During use, multiple formulas to be mixed are fed into the reaction tank 1 through different inlets 9. The materials enter the weighing box 12 through the inlet 9. As the material inside the weighing box 12 increases, the weighing sensor 11 can feed back the weighing value to the operation screen 5, which is convenient for the staff to control the dosage of the materials. After the proportioning is completed, the second solenoid valve 14 is opened, so that the material enters the reaction tank 1 through the outlet 13 and the feed pipe 6. At this time, the motor 8 is started to drive the second gear 22 and the main shaft 20 to rotate. Under the meshing action, the first gear 21 and the stirring shaft 18 can be driven to rotate. The stirring rod 19 can fully stir the material inside the reaction tank 1 to ensure the mixing effect of the activator mixture. During the stirring process, the heating element inside the reaction tank 1 can be turned on to heat and stir it, so as to improve the reaction efficiency of the entire reactor. After the mixing reaction is completed, the first solenoid valve 4 at the bottom is opened, so that the material can be discharged through the discharge port 3.
[0031] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A reactor for formulating activator mixtures, comprising a reaction vessel (1), characterized in that, The reaction vessel (1) has a feed pipe (6) running through its three outer ends. A connecting shell (7) runs through the top of the feed pipe (6). A feed inlet (9) runs through the top of the connecting shell (7). A fixing frame (15) is fixedly connected inside the connecting shell (7). A weighing box (12) is movably connected inside the fixing frame (15). The weighing box (12) is fixedly connected to a fixing ring (10) at its outer end. The two lower ends of the fixing ring (10) are fixedly connected to a weighing sensor (11). The bottom of the weighing sensor (11) is fixedly connected to the two upper ends of the fixing frame (15). The bottom of the weighing box (12) is provided with a discharge port (13). The discharge port (13) is equipped with a solenoid valve (14).
2. The reactor for formulating activator mixtures according to claim 1, characterized in that, An operation panel (5) is fixedly connected to the outer end of the reaction vessel (1), and a discharge port (3) is provided through the bottom of the reaction vessel (1).
3. The reactor for formulating activator mixtures according to claim 2, characterized in that, The discharge port (3) is equipped with a solenoid valve (4), and the outer end of the reaction vessel (1) is fixedly connected to a bracket (2).
4. The reactor for formulating activator mixtures according to claim 1, characterized in that, The top of the reaction vessel (1) is fixedly connected to a fixed shell (16), and a motor (8) is fixedly connected to the upper middle part of the fixed shell (16).
5. The reactor for formulating an activator mixture according to claim 4, characterized in that, The output end of the motor (8) is fixedly connected to the gear two (22) and the main shaft (20) through the fixed shell (16) and the reaction vessel (1).
6. The reactor for formulating an activator mixture according to claim 5, characterized in that, The inner ends of the fixed shell (16) are rotatably connected to a stirring shaft (18), and a stirring rod (19) and a gear one (21) are fixedly connected to the stirring shaft (18), and the gear one (21) and the gear two (22) mesh with each other.
7. The reactor for formulating an activator mixture according to claim 5, characterized in that, Two scrapers (17) are fixedly connected to the main shaft (20).