Organic fertilizer raw material pretreatment all-in-one machine with automatic impurity separation function

Abstract

The utility model relates to the technical field of organic fertilizer raw material processing, and discloses an organic fertilizer raw material pretreatment all-in-one machine with an automatic impurity separation function, which comprises a treatment box, the bottom of the inner side of the treatment box is fixedly connected with a double-head motor, the output end of the double-head motor is fixedly connected with a rotating rod, one end of the rotating rod is fixedly connected with a driving bevel gear, and the other end of the rotating rod is fixedly connected with a driven bevel gear. First movable shafts are rotationally connected to the front end and the rear end of the bottom of the inner side of the treatment box correspondingly, driven bevel gears are fixedly connected to the lower middle portions of the outer sides of the first movable shafts, and the two driven bevel gears are connected with the corresponding driving bevel gears in an engaged mode correspondingly. According to the screening device, the rotating rod can be driven to rotate through the double-head motor, the cylindrical gear can drive the corresponding half gear to rotate, the knocking rod can swing front and back to continuously knock the screening frame, the screening frame can be prevented from being blocked by impurities while screening work is conducted, and manual cleaning by workers is not needed.

Description

Technical Field

[0001] This utility model relates to the field of organic fertilizer raw material processing technology, and in particular to an integrated machine for pre-processing organic fertilizer raw materials with automatic impurity separation. Background Technology

[0002] With the deepening of the concept of green and sustainable development in agriculture, organic fertilizer has become increasingly important in agricultural production due to its advantages in improving soil structure, enhancing soil fertility, and reducing environmental pollution. Organic fertilizer made from livestock and poultry manure, crop straw, and sludge waste not only realizes the resource utilization of waste, but also alleviates the problems of soil compaction and water eutrophication caused by the overuse of traditional chemical fertilizers.

[0003] Organic fertilizer raw materials need to be pre-treated before production and processing, such as crushing and impurity separation, in order to ensure the quality of the produced products and maximize resource utilization. This requires an integrated organic fertilizer raw material pre-treatment machine.

[0004] Currently available integrated pretreatment machines for organic fertilizer raw materials mainly consist of inlet and outlet ports, a crushing mechanism, and an impurity separation mechanism. Their working principle involves first pouring the organic fertilizer to be processed into the box through a guide frame, then crushing it through the crushing mechanism. The crushed raw material is then screened by the impurity separation mechanism to obtain qualified organic fertilizer raw materials. However, this method is prone to screen blockage during screening, affecting the subsequent processing efficiency of the organic fertilizer raw materials. To solve this problem, existing technology involves stopping the machine and having workers manually clean the screens. This method is time-consuming and labor-intensive, increasing the workload for workers and failing to meet user needs. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides an integrated machine for pre-processing organic fertilizer raw materials with automatic impurity separation, aiming to improve the problem that the existing integrated machine for pre-processing organic fertilizer raw materials requires manual cleaning of the screen by the staff during use.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: an integrated machine for pre-processing organic fertilizer raw materials with automatic impurity separation, comprising a processing box, a double-headed motor fixedly connected to the bottom inner side of the processing box, a rotating rod fixedly connected to the output end of the double-headed motor, a driving bevel gear fixedly connected to one end of the rotating rod, a first movable shaft rotatably connected to both the front and rear ends of the bottom inner side of the processing box, a driven bevel gear fixedly connected to the lower outer side of the first movable shaft, two driven bevel gears respectively meshing with corresponding driving bevel gears, cylindrical gears fixedly connected to the top outer side of the two first movable shafts, multiple second movable shafts rotatably connected to the bottom inner side of the processing box, half gears fixedly connected to the top outer side of the second movable shafts, two half gears respectively meshing with corresponding cylindrical gears, a striking rod fixedly connected to the left side of the half gears, and a cleaning mechanism provided in the upper inner side of the processing box, the cleaning mechanism being used to facilitate the cleaning of surface impurities on the crushing device.

[0007] As a further description of the above technical solution:

[0008] The cleaning mechanism includes an opening slot and springs. Two opening slots are respectively opened on the front and rear sides of the treatment box. A support block is provided on the inner side of the opening slot. A groove is opened on one side of the support block. Movable plates are slidably connected to the upper and lower sides of the two grooves. The opposite ends of the two springs are respectively fixedly connected to one side of the corresponding movable plate. A limit rod is fixedly connected to one side of the movable plate. One end of the limit rod passes through the treatment box. A fixing rod is fixedly connected to the adjacent side of the two support blocks. A hollow rod is provided on the outer side of the fixing rod. An arc-shaped steel wire brush is fixedly connected to one end of the hollow rod.

[0009] As a further description of the above technical solution:

[0010] A screening frame is provided on the lower inner side of the processing box, and a collection frame is provided on the bottom inner side of the processing box. A limiting plate is fixedly connected to the right side of both the screening frame and the collection frame. The right side of the limiting plate passes through the processing box, and the left end of the screening frame and the collection frame passes through the processing box and is fixedly connected to a handle.

[0011] As a further description of the above technical solution:

[0012] The cleaning mechanism also includes a U-shaped frame, which is fixedly connected to the right side of the processing box. A servo motor is fixedly connected to the right side of the U-shaped frame. The output end of the servo motor passes through the U-shaped frame and is fixedly connected to a first crushing roller. The left end of the first crushing roller passes through the processing box. A second crushing roller is rotatably connected to the inside of the processing box. The right end of the second crushing roller passes through the processing box and is rotatably connected to the inside right side of the U-shaped frame. Synchronous pulleys are fixedly connected to the right side of the outer walls of both the second crushing roller and the first crushing roller. The two synchronous pulleys are meshed together.

[0013] As a further description of the above technical solution:

[0014] A guide frame is fixedly connected to the upper inner side of the processing box, and a box cover is provided on the top of the guide frame. An annular groove is provided on the top left side of the box cover.

[0015] As a further description of the above technical solution:

[0016] The cleaning mechanism also includes bolts, two of which are threaded to the top of the corresponding hollow rods, and the bottom ends of the two bolts pass through the corresponding hollow rods and fixing rods respectively.

[0017] As a further description of the above technical solution:

[0018] The top right end of the box lid is fixedly connected to hinges on both the front and rear sides, and the box lid is rotatably connected to the top of the guide frame through the hinges.

[0019] As a further description of the above technical solution:

[0020] A control panel is fixedly connected to the upper front part of the processing box, and the control panel is electrically connected to the servo motor and the dual-head motor respectively.

[0021] This utility model has the following beneficial effects:

[0022] 1. In this utility model, a double-headed motor drives a rotating rod to rotate. The active bevel gear on the rotating rod rotates accordingly, and the driven bevel gear meshing with it also rotates, thereby driving the first movable shaft to rotate. The cylindrical gear on the first movable shaft drives the corresponding half gear to rotate, allowing the striking rod to swing back and forth to continuously strike the screening frame. While performing the screening work, it can prevent the screening frame from being blocked by impurities, eliminating the need for manual cleaning by staff, thus reducing the workload of staff and meeting the needs of users.

[0023] 2. In this utility model, the servo motor can drive the first crushing roller to rotate, and the synchronous wheel on the first crushing roller will rotate accordingly. The second crushing roller will rotate accordingly to crush the organic fertilizer raw materials. At the same time, the arc-shaped steel wire brush will clean the impurities remaining on the surface of the first and second crushing rollers, which can prevent the impurities remaining on the surface of the first and second crushing rollers from affecting the crushing effect of the subsequent organic fertilizer raw materials, thereby improving the practicality of the device. Attached Figure Description

[0024] Figure 1 This is a front view of the integrated machine for pre-processing organic fertilizer raw materials with automatic impurity separation proposed in this utility model.

[0025] Figure 2 This is a perspective view of the integrated machine for pre-processing organic fertilizer raw materials with automatic impurity separation proposed in this utility model.

[0026] Figure 3 This is a top view of the integrated machine for pre-processing organic fertilizer raw materials with automatic impurity separation proposed in this utility model.

[0027] Figure 4 This is a cross-sectional view of the integrated pretreatment machine for organic fertilizer raw materials with automatic impurity separation proposed in this utility model.

[0028] Figure 5 This is a cross-sectional view of the processing box structure of the integrated organic fertilizer raw material pretreatment machine with automatic impurity separation proposed in this utility model.

[0029] Figure 6 for Figure 5 Enlarged view of point A in the image;

[0030] Figure 7 This is a top view of a partial structural cross-section of the integrated machine for pre-processing organic fertilizer raw materials with automatic impurity separation proposed in this utility model.

[0031] Legend:

[0032] 1. Processing box; 2. Cleaning mechanism; 201. Opening slot; 202. Support block; 203. Groove; 204. Movable plate; 205. Spring; 206. Limiting rod; 207. Fixing rod; 208. Hollow rod; 209. Bolt; 210. Arc-shaped wire brush; 211. U-shaped frame; 212. Servo motor; 213. First crushing roller; 214. Second crushing roller; 215. Synchronous pulley; 3. Double-headed motor; 4. Rotating rod; 5. Driving bevel gear; 6. First movable shaft; 7. Driven bevel gear; 8. Cylindrical gear; 9. Second movable shaft; 10. Half gear; 11. Striking rod; 12. Screening frame; 13. Collection frame; 14. Limiting plate; 15. Handle; 16. Guide frame; 17. Box cover; 18. Annular groove; 19. Hinge; 20. Control panel. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0034] Reference Figure 5 , Figure 6 and Figure 7 This utility model provides an embodiment of an integrated machine for pre-processing organic fertilizer raw materials with automatic impurity separation. It includes a processing box 1, a double-headed motor 3 fixedly connected to the bottom inner side of the processing box 1, a rotating rod 4 fixedly connected to the output end of the double-headed motor 3, a driving bevel gear 5 fixedly connected to one end of the rotating rod 4, first movable shafts 6 rotatably connected to the front and rear ends of the bottom inner side of the processing box 1, driven bevel gears 7 fixedly connected to the lower outer side of the first movable shafts 6, and two driven bevel gears 7 respectively meshing with corresponding driving bevel gears 5. Cylindrical gears 8 are fixedly connected to the top outer sides of the two first movable shafts 6. Multiple second movable shafts 9 are rotatably connected to the bottom inner side of the processing box 1, and the top outer sides of the second movable shafts 9 are fixedly connected to... The device is equipped with two half gears 10, which mesh with corresponding cylindrical gears 8. A striking rod 11 is fixedly connected to the left side of the half gears 10. A cleaning mechanism 2 is provided in the upper middle part of the inner side of the processing box 1. The cleaning mechanism 2 is used to easily clean surface impurities on the crushing device. A screening frame 12 is provided in the lower middle part of the inner side of the processing box 1. A collection frame 13 is provided in the bottom inner side of the processing box 1. A limiting plate 14 is fixedly connected to the right side of both the screening frame 12 and the collection frame 13. The right side of the limiting plate 14 passes through the processing box 1. The left ends of the screening frame 12 and the collection frame 13 pass through the processing box 1 and are fixedly connected to a handle 15. The processed raw materials can be collected by pulling out the screening frame 12 and the collection frame 13 in sequence through the handle 15.

[0035] Specifically, the crushed organic fertilizer raw material falls into the screening frame 12. At this time, driven by the double-headed motor 3, the rotating rod 4 starts to rotate, and the active bevel gear 5 on the rotating rod 4 rotates accordingly. The driven bevel gear 7 meshing with it also starts to rotate, thereby driving the rotation of the first movable shaft 6. The cylindrical gear 8 on the first movable shaft 6 drives the corresponding half gear 10 to rotate, so that the striking rod 11 can swing back and forth, continuously striking the organic fertilizer raw material in the screening frame 12. The organic fertilizer raw material that meets the standards will fall into the collection frame 13 through the holes on the screening frame 12, while impurities will be left in the screening frame 12. While performing the screening work, it can effectively prevent the screening frame 12 from being blocked by impurities, eliminating the need for manual cleaning by the staff and greatly reducing the labor intensity of the staff.

[0036] Reference Figure 2 , Figure 3 and Figure 4 The cleaning mechanism 2 includes an opening slot 201 and springs 205. Two opening slots 201 are respectively located on the front and rear sides of the treatment box 1. A support block 202 is provided inside the opening slot 201. A groove 203 is provided on one side of the support block 202. Movable plates 204 are slidably connected to the upper and lower sides of the two grooves 203. The far ends of the two springs 205 are respectively fixedly connected to one side of the corresponding movable plate 204. A limit rod 206 is fixedly connected to one side of the movable plate 204, with one end of the limit rod 206 penetrating through the treatment box 1. Fixed rods 207 are fixedly connected to adjacent sides of the two support blocks 202. A hollow rod 208 is provided on the outer side of the fixed rod 207, with an arc-shaped wire brush 210 fixedly connected to one end of the hollow rod 208. The cleaning mechanism 2 also includes a U-shaped frame 211. A servo motor 212 is fixedly connected to the right side of the U-shaped frame 211. The output end of the servo motor 212 passes through the U-shaped frame 211 and is fixedly connected to the first crushing roller 213. The left end of the first crushing roller 213 passes through the processing box 1. The inner side of the processing box 1 is rotatably connected to the second crushing roller 214. The right end of the second crushing roller 214 passes through the processing box 1 and is rotatably connected to the inner right side of the U-shaped frame 211. The outer right side of the second crushing roller 214 and the first crushing roller 213 are both fixedly connected to the synchronous wheel 215. The two synchronous wheels 215 are meshed together. The cleaning mechanism 2 also includes bolts 209. The two bolts 209 are threadedly connected to the top of the corresponding hollow rod 208. The bottom ends of the two bolts 209 pass through the corresponding hollow rod 208 and the fixing rod 207 respectively.

[0037] Specifically, the servo motor 212 drives the first crushing roller 213 to rotate, and the synchronous wheel 215 on it also rotates accordingly. As the synchronous wheel 215 rotates, the second crushing roller 214 also starts, thereby performing effective crushing treatment on the organic fertilizer raw materials. During the crushing process, the arc-shaped wire brush 210 can clean the impurities remaining on the surface of the first crushing roller 213 and the second crushing roller 214, thereby avoiding the residual impurities from adversely affecting the crushing effect of the organic fertilizer raw materials. When the arc-shaped wire brush 210 becomes excessively worn after a long period of use, it presses the corresponding movable plate 204, and the spring 205 will be compressed, causing the limit rod 206 to move towards the center, thereby releasing the limit on the support block 202. Once the support block 202 is removed, the bolt 209 can be loosened to release the limit on the hollow rod 208. After completing these steps, the arc-shaped wire brush 210 can be easily disassembled and replaced, thereby ensuring that the equipment can operate continuously and efficiently.

[0038] Reference Figure 3 and Figure 4 A guide frame 16 is fixedly connected to the upper inner side of the processing box 1. A box cover 17 is provided on the top of the guide frame 16. An annular groove 18 is provided on the left side of the top of the box cover 17. Hinges 19 are fixedly connected to the front and rear sides of the top right end of the box cover 17. The box cover 17 is rotatably connected to the top of the guide frame 16 through the hinges 19.

[0039] Specifically, the box cover 17 can be opened by the cooperation between the annular groove 18 and the hinge 19, and then the organic fertilizer raw materials can be injected into the processing box 1 through the guide frame 16.

[0040] Reference Figure 1 and Figure 3 A control panel 20 is fixedly connected to the upper front part of the processing box 1. The control panel 20 is electrically connected to the servo motor 212 and the dual-head motor 3 respectively.

[0041] Specifically, the operation of the servo motor 212 and the dual-head motor 3 can be controlled through the control panel 20. The model of the servo motor 212 is MSMF012L1U2M A6, and the model of the dual-head motor 3 is Xinyongtai R-555.

[0042] Working principle: When using this device, the organic fertilizer raw material to be processed is first poured into the processing box 1 through the guide frame 16. At the same time, the servo motor 212 is started. The servo motor 212 can drive the first crushing roller 213 to rotate. The synchronous wheel 215 on the first crushing roller 213 will rotate accordingly. The second crushing roller 214 will also rotate to crush the organic fertilizer raw material. The crushed organic fertilizer raw material will fall into the screening box 12. At this time, the double-headed motor 3 can drive the rotating rod 4 to rotate. The driving bevel gear 5 on the rotating rod 4 will rotate accordingly. The driven bevel gear 7 meshing with it will also rotate, thereby driving the first movable shaft 6 to rotate. When the first movable shaft 6 is activated, the cylindrical gear 8 on it will drive the corresponding half gear 10 to rotate, so that the striking rod 11 can swing back and forth to continuously strike the screening frame 12. The organic fertilizer raw materials that meet the standards will fall into the collection frame 13 through the holes on the screening frame 12, while the impurities will remain in the screening frame 12. This prevents the screening frame 12 from being blocked by impurities while screening, eliminating the need for manual cleaning by the staff, thus reducing the workload of the staff and meeting the needs of the users. After the processing is completed, the processed raw materials can be collected by pulling out the screening frame 12 and the collection frame 13 in sequence by using the handle 15.

[0043] Furthermore, while the first crushing roller 213 and the second crushing roller 214 are rotating, the arc-shaped wire brush 210 cleans the impurities remaining on the surfaces of the first crushing roller 213 and the second crushing roller 214. This prevents the residual impurities on the surfaces of the first crushing roller 213 and the second crushing roller 214 from affecting the crushing effect of the subsequent organic fertilizer raw materials, thereby improving the practicality of the device. When the arc-shaped wire brush 210 is worn excessively after long-term use, squeezing the corresponding movable plate 204 can compress the spring 205 to move the limiting rod 206 to the center to release the limitation on the support block 202. Then, the support block 202 can be removed and the bolts 209 can be loosened to release the limitation on the hollow rod 208. Subsequently, the arc-shaped wire brush 210 can be disassembled and replaced.

[0044] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An integrated machine for pre-processing organic fertilizer raw materials with automatic impurity separation, comprising a processing box (1), characterized in that: A double-headed motor (3) is fixedly connected to the inner bottom of the processing box (1). A rotating rod (4) is fixedly connected to the output end of the double-headed motor (3). A driving bevel gear (5) is fixedly connected to one end of the rotating rod (4). A first movable shaft (6) is rotatably connected to both the front and rear ends of the inner bottom of the processing box (1). A driven bevel gear (7) is fixedly connected to the lower outer part of the first movable shaft (6). The two driven bevel gears (7) are respectively meshed with the corresponding driving bevel gears (5). The two first movable shafts (6) Cylindrical gears (8) are fixedly connected to the top of the outer side. Multiple second movable shafts (9) are rotatably connected to the bottom of the inner side of the processing box (1). Half gears (10) are fixedly connected to the top of the outer side of the second movable shafts (9). The two half gears (10) are respectively meshed with the corresponding cylindrical gears (8). A striking rod (11) is fixedly connected to the left side of the half gear (10). A cleaning mechanism (2) is provided in the upper middle part of the inner side of the processing box (1). The cleaning mechanism (2) is used to facilitate the cleaning of surface impurities on the crushing device.

2. The integrated machine for pre-processing organic fertilizer raw materials with automatic impurity separation as described in claim 1, characterized in that: The cleaning mechanism (2) includes an opening groove (201) and a spring (205). The two opening grooves (201) are respectively opened on the front and rear sides of the processing box (1). A support block (202) is provided on the inner side of the opening groove (201). A groove (203) is provided on one side of the support block (202). Movable plates (204) are slidably connected to the upper and lower sides of the two grooves (203). The opposite ends of the two springs (205) are respectively fixedly connected to one side of the corresponding movable plate (204). A limit rod (206) is fixedly connected to one side of the movable plate (204). One end of the limit rod (206) passes through the processing box (1). A fixed rod (207) is fixedly connected to the adjacent side of the two support blocks (202). A hollow rod (208) is provided on the outer side of the fixed rod (207). An arc-shaped wire brush (210) is fixedly connected to one end of the hollow rod (208).

3. The integrated machine for pre-processing organic fertilizer raw materials with automatic impurity separation as described in claim 1, characterized in that: A screening frame (12) is provided in the lower middle part of the inner side of the processing box (1), and a collection frame (13) is provided in the bottom inner side of the processing box (1). A limiting plate (14) is fixedly connected to the right side of both the screening frame (12) and the collection frame (13). The right side of the limiting plate (14) passes through the processing box (1), and the left end of the screening frame (12) and the collection frame (13) passes through the processing box (1) and is fixedly connected to a handle (15).

4. The integrated machine for pre-processing organic fertilizer raw materials with automatic impurity separation as described in claim 1, characterized in that: The cleaning mechanism (2) also includes a U-shaped frame (211), which is fixedly connected to the right side of the processing box (1). A servo motor (212) is fixedly connected to the right side of the U-shaped frame (211). The output end of the servo motor (212) passes through the U-shaped frame (211) and is fixedly connected to a first crushing roller (213). The left end of the first crushing roller (213) passes through the processing box (1). A second crushing roller (214) is rotatably connected to the inner side of the processing box (1). The right end of the second crushing roller (214) passes through the processing box (1) and is rotatably connected to the inner right side of the U-shaped frame (211). Synchronous wheels (215) are fixedly connected to the right side of the outer walls of both the second crushing roller (214) and the first crushing roller (213). The two synchronous wheels (215) are meshed together.

5. The integrated machine for pre-processing organic fertilizer raw materials with automatic impurity separation as described in claim 1, characterized in that: A guide frame (16) is fixedly connected to the upper inner side of the processing box (1). A box cover (17) is provided on the top of the guide frame (16). An annular groove (18) is provided on the top left side of the box cover (17).

6. The integrated machine for pre-processing organic fertilizer raw materials with automatic impurity separation as described in claim 2, characterized in that: The cleaning mechanism (2) also includes bolts (209), two bolts (209) are threaded to the top of the corresponding hollow rod (208), and the bottom ends of the two bolts (209) pass through the corresponding hollow rod (208) and the fixing rod (207).

7. The integrated machine for pre-processing organic fertilizer raw materials with automatic impurity separation as described in claim 5, characterized in that: The top right end of the box cover (17) is fixedly connected with hinges (19) on both the front and back sides. The box cover (17) is rotatably connected to the top of the guide frame (16) through the hinges (19).

8. The integrated machine for pre-processing organic fertilizer raw materials with automatic impurity separation as described in claim 1, characterized in that: A control panel (20) is fixedly connected to the upper front side of the processing box (1). The control panel (20) is electrically connected to the servo motor (212) and the dual-head motor (3).

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