Automatic plate collecting and sorting device of plate shearing machine
Through innovative design of the feeding and sorting components on the support frame and conveyor belt, the problems of uneven board feeding and inaccurate sorting in shearing machines have been solved, achieving stable board conveying and efficient classification, and improving the automation level and safety of the production line.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DALIAN YUANYANG TECH CO LTD
- Filing Date
- 2025-04-08
- Publication Date
- 2026-05-08
AI Technical Summary
Existing shearing machines are prone to misalignment or tilting of the boards during feeding due to unreasonable structural design, which affects cutting accuracy. At the same time, the sorting equipment has a low level of automation, making it difficult to efficiently classify boards of different specifications or materials.
The system employs a combined design of support frame, conveyor belt, feeding assembly, and sorting assembly, including structures such as guide rails, electric sliders, hydraulic rods, cutters, and suction cups, to achieve stable feeding and precise sorting of sheet materials. Through guide rail sliding, hydraulic drive, motor gear meshing, and suction cup adsorption, it ensures the rapid and accurate conveying and classification of sheet materials.
It improves feeding efficiency and cutting accuracy, reduces board waste, achieves efficient board classification and convenient storage, and enhances the automation level and safety of the production line.
Smart Images

Figure CN224209546U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of shearing machine technology, and in particular to an automatic collection and sorting device for shearing machine sheet materials. Background Technology
[0002] A shearing machine is a machine that uses one blade to reciprocate linearly relative to another to shear sheet metal. Its working principle is based on the use of a moving upper blade and a fixed lower blade, with a reasonable blade gap, to apply shearing force to metal sheets of various thicknesses, causing the sheet metal to break and separate to the required dimensions. Currently, most common feeding equipment has only one function, and for sheets requiring frequent processing, the feeding speed can easily lag behind the production pace. Furthermore, some equipment is prone to sheet metal misalignment or tilting during raw material feeding due to unreasonable structural design, which in turn affects the subsequent cutting accuracy.
[0003] The level of automation in sorting equipment is still relatively basic in the current technology. Most equipment can only complete simple material movement and it is difficult to efficiently classify boards of different specifications or materials. In the sorting process, the lack of accurate identification and allocation functions leads to a large error in the classification results of the boards. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides an automatic collection and sorting device for shearing machine materials, which aims to improve the problem that the material position is easily shifted or tilted due to unreasonable structural design when the equipment is feeding raw materials, thus affecting the subsequent cutting accuracy.
[0005] To achieve the above objectives, this utility model adopts the following technical solution: an automatic collection and sorting device for shearing machine sheet metal, comprising a support frame, a conveyor belt fixed to one side of the support frame; a feeding assembly, disposed on one side of the support frame, for mechanically and quickly feeding sheet metal, the feeding assembly comprising a base, the outer wall of the base disposed on one side of the support frame, a support plate fixed to the upper surface of the base, a guide rail fixed to the outer wall of the support plate, an electric slider slidably connected to the outer wall of the guide rail, an electric push rod fixed to the outer wall of the electric slider, a placement box fixed to the outer wall of the electric push rod, a push plate fixed to the output end of the electric push rod, multiple telescopic rods fixed inside the placement box, a limit plate fixed to one end of each telescopic rod, and a spring fixed to the other end of each telescopic rod; and a sorting assembly, disposed on one side of the conveyor belt, for quickly sorting the processed raw materials.
[0006] As a further description of the above technical solution:
[0007] A hydraulic rod is fixed to the top of the support frame, and a hinge block is fixed to the lower surface of the hydraulic rod. A first cutter is rotatably connected inside the hinge block. A mounting base is fixed inside the support frame, and a second cutter is fixed to the upper surface of the mounting base. One end of the first cutter is rotatably connected inside the mounting base.
[0008] As a further description of the above technical solution:
[0009] A hydraulic rod is fixed to the top of the support frame, and a hinge block is fixed to the drive end of the hydraulic rod. A cutter is rotatably connected inside the hinge block.
[0010] As a further description of the above technical solution:
[0011] The support frame has a mounting base fixed inside, and a second cutter is fixed on the upper surface of the mounting base. One end of the first cutter is rotatably connected to the inside of the mounting base.
[0012] As a further description of the above technical solution:
[0013] The sorting assembly includes a support leg, the outer wall of which is disposed on one side of the conveyor belt, and multiple conveying rollers are rotatably connected inside the support leg.
[0014] As a further description of the above technical solution:
[0015] A fixed frame is fixed to the upper surface of the support leg. A movable block is slidably connected inside the top of the fixed frame. A motor is fixed to the top of the movable block. A gear is fixed to the drive end of the motor. A rack is fixed to the upper surface of the fixed frame. The gear and rack mesh with each other.
[0016] As a further description of the above technical solution:
[0017] A connecting frame is fixed to the outer wall of the movable block, an electric push rod II is fixed to the lower surface of the connecting frame, a connecting plate is fixed to the lower surface of the electric push rod II, and a suction cup is fixed to the lower surface of the connecting plate.
[0018] As a further description of the above technical solution:
[0019] A collection box is provided on the lower surface of the conveyor belt. The outer wall of the collection box is fixed to one side of the outer wall of the support leg. The collection box is used to collect smaller plates.
[0020] This utility model has the following beneficial effects:
[0021] 1. In this utility model, the cooperation between the internal structures of the feeding component firstly achieves the function of quickly assisting the mechanical feeding of raw materials, speeding up the efficiency of subsequent plate cutting, solving the problem of uneven feeding, and improving the automation level and safety of the overall production line.
[0022] 2. In this utility model, the automatic collection and classification of sheet materials is achieved through the cooperation between the internal structures of the sorting components, which solves the problems of low sorting efficiency and inaccurate classification in traditional sorting, improves the convenience of subsequent processing and storage, and reduces material loss. Attached Figure Description
[0023] Figure 1 This is a perspective view of an automatic collection and sorting device for sheet metal from a shearing machine, as proposed in this utility model.
[0024] Figure 2 This is a schematic diagram of the support frame structure of an automatic collection and sorting device for shearing machine sheet metal proposed in this utility model;
[0025] Figure 3 This is a schematic diagram of the mounting base of an automatic collection and sorting device for shearing machine sheet metal proposed in this utility model;
[0026] Figure 4 This is a schematic diagram of the base portion of an automatic collection and sorting device for shearing machine sheet metal proposed in this utility model;
[0027] Figure 5 This is a schematic diagram of the placement box part of an automatic collection and sorting device for shearing machine sheet metal proposed in this utility model;
[0028] Figure 6 This is a schematic diagram of the fixed frame structure of an automatic collection and sorting device for shearing machine sheet metal proposed in this utility model.
[0029] Legend:
[0030] 1. Support frame; 2. Hydraulic rod; 3. Hinge block; 4. Cutter 1; 5. Mounting base; 6. Cutter 2; 7. Feeding assembly; 701. Base; 702. Support plate; 703. Guide rail; 704. Electric slider; 705. Electric push rod 1; 706. Placement box; 707. Push plate; 708. Telescopic rod; 709. Limiting plate; 710. Spring; 8. Conveyor belt; 9. Sorting assembly; 901. Support leg; 902. Conveyor roller; 903. Fixed frame; 904. Moving block; 905. Motor; 906. Gear; 907. Rack; 908. Connecting frame; 909. Electric push rod 2; 910. Connecting plate; 911. Suction cup; 10. Collection box. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] Reference Figures 1-5 This utility model provides an embodiment of an automatic sheet metal collection and sorting device for a shearing machine, comprising a support frame 1, a conveyor belt 8 fixed to one side of the support frame 1, and a feeding assembly 7 disposed on one side of the support frame 1 for rapid mechanical feeding of sheet metal. The feeding assembly 7 includes a base 701, the outer wall of which is disposed on one side of the support frame 1, a support plate 702 fixed to the upper surface of the base 701, a guide rail 703 fixed to the outer wall of the support plate 702, an electric slider 704 slidably connected to the outer wall of the guide rail 703, an electric push rod 705 fixed to the outer wall of the electric slider 704, a placement box 706 fixed to the outer wall of the electric push rod 705, a push plate 707 fixed to the output end of the electric push rod 705, and multiple telescopic rods 708 fixed inside the placement box 706. One end of each telescopic rod 708 is fixed... A limit plate 709 is fixed, and one end of a spring 710 is fixed to the other end of the telescopic rod 708; a sorting assembly 9 is set on one side of the conveyor belt 8 for quickly sorting the processed raw materials; a hydraulic rod 2 is fixed to the top of the support frame 1, and a hinge block 3 is fixed to the lower surface of the hydraulic rod 2; a cutter 4 is rotatably connected inside the hinge block 3; a mounting base 5 is fixed inside the support frame 1, and a cutter 6 is fixed to the upper surface of the mounting base 5; one end of the cutter 4 is rotatably connected inside the mounting base 5; a hydraulic rod 2 is fixed to the top of the support frame 1, and a hinge block 3 is fixed to the driving end of the hydraulic rod 2; a cutter 4 is rotatably connected inside the hinge block 3; a mounting base 5 is fixed inside the support frame 1, and a cutter 6 is fixed to the upper surface of the mounting base 5; one end of the cutter 4 is rotatably connected inside the mounting base 5.
[0033] Specifically, the guide rail 703 enables the smooth sliding of the electric slider 704, thereby driving the electric push rod 705 to complete the reciprocating motion of the push plate 707, stably conveying the plate from the placement box 706. The structural design of the telescopic rod 708 and the limiting plate 709 can effectively prevent the plate from shifting or slipping during the transmission process. The spring 710 provides a reset force, allowing the structure to quickly return to its initial state after the operation is completed, ensuring the continuity and stability of the feeding process, improving the overall feeding efficiency and reducing errors. The hydraulic rod 2 provides driving force to drive the hinge block 3 to realize the rotation of the cutter 4. The cooperation between the cutter 6 and the cutter 4 can complete the precise processing of the plate.
[0034] Reference Figures 3-6 The sorting assembly 9 includes a support leg 901, the outer wall of which is disposed on one side of the conveyor belt 8. Multiple conveying rollers 902 are rotatably connected inside the support leg 901. A fixing frame 903 is fixed to the upper surface of the support leg 901. A moving block 904 is slidably connected to the top of the fixing frame 903. A motor 905 is fixed to the top of the moving block 904. A gear 906 is fixed to the drive end of the motor 905. A rack 907 is fixed to the upper surface of the fixing frame 903. The gear 906 and rack 907 mesh with each other. A connecting frame 908 is fixed to the outer wall of the moving block 904. An electric push rod 909 is fixed to the lower surface of the connecting frame 908. A connecting plate 910 is fixed to the lower surface of the electric push rod 909. A suction cup 911 is fixed to the lower surface of the connecting plate 910. A collection box 10 is provided on the lower surface of the conveyor belt 8. The outer wall of the collection box 10 is fixed to one side of the outer wall of the support leg 901. The collection box 10 is used to collect smaller plates.
[0035] Specifically, the transmission design of the conveyor roller 902 enables smooth conveying and position adjustment of the sheet material during the conveying process. The fixed frame 903 provides guiding support for the sliding of the moving block 904. Driven by the motor 905, the moving block 904 drives the gear 906 to mesh with the rack 907 to achieve precise movement adjustment. The installation of the connecting frame 908 ensures that the electric push rod 909 can extend and retract up and down. The combination of the connecting plate 910 and the suction cup 911 can quickly grab the sheet material and perform sorting operations. The suction cup 911 is designed to achieve reliable adsorption according to the material characteristics of the sheet material, thereby improving the efficiency and accuracy of sorting. The collection box 10 is set up to centrally store smaller sheet materials, avoiding the chaotic accumulation of materials.
[0036] Working principle: First, an electric slider 704 is slidably connected to the outer wall of the guide rail 703. An electric push rod 705 is fixed to the outer wall of the electric slider 704. During the driving process, the electric push rod 705 pushes the push plate 707 to send the plate out of the placement box 706. The placement box 706 is equipped with multiple telescopic rods 708. One end of the telescopic rod 708 is fixed with a limit plate 709 to limit the position of the plate. The other end is connected to a spring 710 to provide a reset force, thereby realizing the stable transmission of the plate and ensuring the uniformity of the feeding.
[0037] The hydraulic rod 2 fixed at the top of the support frame 1 drives the hinge block 3 to move up and down through its drive end. The hinge block 3 is equipped with a cutter 4. Under the action of the hydraulic rod 2, the cutter 4 rotates along the mounting base 5 and forms a shearing action with the cutter 6 fixed on the mounting base 5, thereby completing the cutting of the plate.
[0038] The cut sheet metal is conveyed to the sorting assembly 9 via the conveyor belt 8. The sorting assembly 9 is supported on one side of the conveyor belt 8 by the support legs 901. The conveying roller 902 inside is used to convey the cut sheet metal. During the conveying process, a moving block 904 is slidably connected inside the fixed frame 903. The motor 905 fixed at the top of the moving block 904 drives the gear 906 to mesh with the rack 907 on the upper surface of the fixed frame 903, thereby driving the moving block 904 to slide inside the fixed frame 903 to realize the adjustment of the sorting position.
[0039] A connecting frame 908 is fixed to the outer wall of the moving block 904. An electric push rod 909 is connected to the lower surface of the connecting frame 908. A connecting plate 910 is fixed to the lower surface of the electric push rod 909. A suction cup 911 is fixed to the lower surface of the connecting plate 910. During the sorting process, the electric push rod 909 extends and retracts, driving the suction cup 911 to pick up the board material and move it to the designated position, thereby realizing the automatic sorting function.
[0040] During the sorting process, smaller-sized boards enter the collection box 10 below the conveyor belt 8 through the gap between the conveyor rollers 902. The collection box 10 is used to centrally store small-sized boards, ensuring the accuracy of sorting and classification and the convenience of subsequent processing.
[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An automatic collection and sorting device for sheet metal from a shearing machine, comprising a support frame (1), characterized in that: A conveyor belt (8) is fixed on one side of the support frame (1). The feeding assembly (7) is set on one side of the support frame (1) and is used for mechanical and rapid feeding of the plate. The feeding assembly (7) includes a base (701). The outer wall of the base (701) is set on one side of the support frame (1). A support plate (702) is fixed on the upper surface of the base (701). A guide rail (703) is fixed on the outer wall of the support plate (702). An electric slider (704) is slidably connected to the outer wall of the guide rail (703). An electric push rod (705) is fixed on the outer wall of the electric slider (704). A placement box (706) is fixed on the outer wall of the electric push rod (705). A push plate (707) is fixed at the output end of the electric push rod (705). Multiple telescopic rods (708) are fixed inside the placement box (706). A limit plate (709) is fixed at one end of the telescopic rod (708). A spring (710) is fixed at the other end of the telescopic rod (708). The sorting component (9) is located on one side of the conveyor belt (8) and is used to quickly sort the processed raw materials.
2. The automatic collection and sorting device for shearing machine sheet metal according to claim 1, characterized in that: A hydraulic rod (2) is fixed at the top of the support frame (1), and a hinge block (3) is fixed on the lower surface of the hydraulic rod (2). A cutter (4) is rotatably connected inside the hinge block (3). A mounting base (5) is fixed inside the support frame (1), and a cutter (6) is fixed on the upper surface of the mounting base (5). One end of the cutter (4) is rotatably connected inside the mounting base (5).
3. The automatic collection and sorting device for shearing machine sheet metal according to claim 1, characterized in that: The top of the support frame (1) is fixed with a hydraulic rod (2), and the drive end of the hydraulic rod (2) is fixed with a hinge block (3). The hinge block (3) is rotatably connected to a cutter (4).
4. The automatic collection and sorting device for shearing machine sheet metal according to claim 3, characterized in that: The support frame (1) has a mounting base (5) fixed inside, and a second cutter (6) is fixed on the upper surface of the mounting base (5). One end of the first cutter (4) is rotatably connected to the inside of the mounting base (5).
5. The automatic collection and sorting device for shearing machine sheet metal according to claim 1, characterized in that: The sorting assembly (9) includes a support leg (901), the outer wall of which is disposed on one side of the conveyor belt (8), and a plurality of conveyor rollers (902) are rotatably connected inside the support leg (901).
6. The automatic collection and sorting device for shearing machine sheet metal according to claim 5, characterized in that: A fixed frame (903) is fixed on the upper surface of the support leg (901). A movable block (904) is slidably connected inside the top end of the fixed frame (903). A motor (905) is fixed on the top end of the movable block (904). A gear (906) is fixed on the drive end of the motor (905). A rack (907) is fixed on the upper surface of the fixed frame (903). The gear (906) and the rack (907) mesh with each other.
7. The automatic collection and sorting device for shearing machine sheet metal according to claim 6, characterized in that: The outer wall of the movable block (904) is fixed with a connecting frame (908), the lower surface of the connecting frame (908) is fixed with an electric push rod two (909), the lower surface of the electric push rod two (909) is fixed with a connecting plate (910), and the lower surface of the connecting plate (910) is fixed with a suction cup (911).
8. The automatic collection and sorting device for shearing machine sheet metal according to claim 5, characterized in that: A collection box (10) is provided on the lower surface of the conveyor belt (8). The outer wall of the collection box (10) is fixed to one side of the outer wall of the support (901). The collection box (10) is used to collect the board material.