Pouring forming vibration table not prone to material accumulation

By designing a rectangular frame, horizontal bars, and longitudinal connecting rods on the casting and molding vibration table, combined with a special mold and a hopper, the problem of mud accumulation was solved, and the convenience of table cleaning and the stability of mold placement were achieved.

CN224210149UActive Publication Date: 2026-05-08NANYANG JUTANG NEW MATERIAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANYANG JUTANG NEW MATERIAL TECH CO LTD
Filing Date
2025-05-29
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

Traditional casting vibration tables tend to accumulate material during the vibration process, which affects mold placement and makes cleaning difficult.

Method used

A platform structure consisting of a rectangular frame and crossbars was designed. Combined with a special mold and longitudinal connecting rods, the mold is fixed by the material leakage gap and the clamp, which avoids the accumulation of mud and sludge. The mud and sludge are collected by the collection hopper.

Benefits of technology

It effectively prevents mud and sludge from accumulating on the work surface, simplifies the cleaning process, and improves the efficiency of mold placement and cleaning convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a pouring forming vibration table not easy to accumulate materials, which comprises a base, a table top, a vibration motor arranged at the bottom of the table top and a special mould, four corners of the bottom of the table top are connected with the base through spring mechanisms, the table top comprises a rectangular frame and a plurality of cross rods, and the cross rods are arranged on the rectangular frame. The cross rods are arranged in the rectangular frame at equal intervals, material leakage empty spaces are formed among the cross rods and between the edge cross rods and the rectangular frame, the special mold comprises a mold body and a clamping seat fixed to the bottom of the mold body, and at least one clamping opening capable of clamping the cross rods is formed in the bottom of the clamping seat. The pouring forming vibration table not prone to material accumulation has the advantages that sludge is not prone to being deposited on the table top, so that placement of a forming mold is not prone to being affected, and the table top cleaning time can be saved.
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Description

Technical Field

[0001] This utility model relates to the field of refractory material production technology, specifically to a casting and molding vibration table that is not prone to material accumulation. Background Technology

[0002] Refractory castables are mixtures composed of refractory aggregates, binders, and admixtures. When water (or a liquid binder) is added, they can be mixed into a slurry. During construction, the mold is placed on a vibrating table, and the slurry is poured into the mold. The slurry is then vibrated by the vibrating table to complete the molding process. Traditional vibrating tables for casting mainly consist of a base, a table surface, and a vibrating motor mounted on the table surface. The four corners of the table surface are connected to the base via spring mechanisms. An eccentric wheel is mounted on the drive shaft of the vibrating motor. The rotation of the eccentric wheel generates centrifugal force, causing the table surface to vibrate. During the vibration molding process, slurry may spill from the mold onto the table surface, causing material accumulation. In severe cases, this can affect the placement of the mold, and once the accumulated material reaches a certain quantity and solidifies, cleaning it becomes very troublesome.

[0003] In order to solve the above problems, people have been seeking an ideal technological solution. Summary of the Invention

[0004] The purpose of this invention is to address the shortcomings of existing technologies by providing a casting and molding vibration table that is less prone to material accumulation, thus preventing sludge from depositing on the table surface, minimizing its impact on mold placement, and saving table cleaning time.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a casting and molding vibration table that is not prone to material accumulation, comprising a base, a table surface, a vibration motor installed at the bottom of the table surface, and a special mold. The four corners of the bottom of the table surface are connected to the base through a spring mechanism. The table surface includes a rectangular frame and multiple horizontal bars. The multiple horizontal bars are equally spaced within the rectangular frame, and material leakage gaps are formed between the multiple horizontal bars and between the edge horizontal bars and the rectangular frame. The special mold includes a mold body and a retainer fixed to the bottom of the mold body. The bottom of the retainer is provided with at least one slot that can hold the horizontal bar.

[0006] Beneficial effects: The platform is composed of the rectangular frame and multiple crossbars, and a matching special mold is set up. The crossbars are locked by the slots at the bottom of the card holder to fix the position of the mold. During the clay vibration molding process, the spilled clay can fall through the material leakage gap, thus making it less likely to accumulate on the platform.

[0007] Based on the above, the tabletop also includes a longitudinal connecting rod, the center of which is connected to the longitudinal connecting rod. Both ends of the longitudinal connecting rod are provided with overlapping parts, and the two ends of the longitudinal connecting rod are movably overlapped on the frame of the rectangular frame through the overlapping parts.

[0008] Beneficial effects: The longitudinal connecting rod connects multiple crossbars into one unit, and the overlapping parts at both ends can prevent the crossbars from being deformed by pressure during vibration molding. At the same time, the two ends of the longitudinal connecting rod are separated from the rectangular frame. When the crossbars are deeply cleaned, the crossbars or the longitudinal connecting rods can be tapped to make the crossbars vibrate, causing the mud to separate from the surface of the crossbars.

[0009] Based on the above, a retaining edge is provided at the top of the rectangular frame.

[0010] Beneficial effect: It can prevent mud from spilling from the edge of the countertop.

[0011] Based on the above, a cover plate is provided on the top of the vibrating motor, and the vibrating motor is fixed to the center of the bottom of the platform by the cover plate to prevent mud from falling onto the vibrating motor.

[0012] Based on the above, the base is provided with a material collection hopper directly below the platform, and the two ends of the material collection hopper are open.

[0013] Beneficial effects: It facilitates the collection of mud and sludge, and the two ends of the collection hopper are open, making it easy to shovel out the accumulated mud with a shovel. Attached Figure Description

[0014] Figure 1 This is a side view of the casting vibration table that is not prone to material accumulation in this utility model.

[0015] Figure 2 This is a top view of the platform in this utility model.

[0016] Figure 3 This is a diagram showing the fit between the platform and the special mold in this utility model.

[0017] Figure 4 This is a top view of the base in this utility model.

[0018] In the diagram: 1. Base; 2. Tabletop; 3. Vibration motor; 4. Special mold; 5. Spring mechanism; 6. Cover plate; 11. Collection hopper; 21. Rectangular frame; 22. Crossbar; 23. Material leakage gap; 24. Edge; 25. Longitudinal connecting rod; 26. Overlapping part; 41. Mold body; 42. Card holder; 43. Clamping slot. Detailed Implementation

[0019] The technical solution of this utility model will be further described in detail below through specific embodiments.

[0020] like Figure 1-4 As shown, a casting vibration table that is not prone to material accumulation includes a base 1, a table 2, and a vibration motor 3 installed at the bottom of the table 2. The four corners of the bottom of the table 2 are connected to the base 1 through a spring mechanism 5. This part of the structure is a common structure of vibration tables on the market.

[0021] To prevent material accumulation, the casting vibration table also includes a special mold 4. The table surface includes a rectangular frame 21 and multiple crossbars 22. The multiple crossbars 22 are evenly spaced within the rectangular frame 21. Material leakage gaps 23 are formed between the multiple crossbars 22 and between the edge crossbars 22 and the rectangular frame 21. The material leakage gaps 23 are used to drain spilled mud and slag. The special mold 4 includes a mold body 41 and a retainer 42 fixed to the bottom of the mold body 41. The bottom of the retainer 42 is provided with two slots 43 that can hold the crossbars 22.

[0022] To prevent mud from spilling from the edge of the countertop 2, a baffle 24 is provided at the top of the rectangular frame 21. To prevent mud from spilling onto the vibrating motor 3, a cover plate 6 is provided at the top of the vibrating motor 3, and the vibrating motor 3 is fixed to the center of the bottom of the countertop 2 by the cover plate 6.

[0023] Working principle:

[0024] The two crossbars 22 are secured by the two slots 43 at the bottom of the card holder 42, and the position of the special mold 4 is fixed. Slurry is injected into the mold body 41, and the vibration motor 3 is started to drive the table 2 to vibrate. During the vibration molding process of the slurry, the spilled sludge can fall through the material leakage gap 23 between the rectangular frame 21 and the multiple crossbars 22, so that it is not easy to accumulate on the table 2.

[0025] To facilitate deep cleaning of the work surface 2, in other embodiments, the work surface 2 further includes a longitudinal connecting rod 25. The center of each of the multiple horizontal bars 22 is connected to the longitudinal connecting rod 25. Both ends of the longitudinal connecting rod 25 are provided with overlapping portions 26, which movably overlap the edges of the rectangular frame 21. In use, since the longitudinal connecting rod 25 connects the multiple horizontal bars 22 as a whole, and the overlapping portions 26 at both ends prevent deformation of the middle of the horizontal bars 22 during vibration molding, and since both ends of the longitudinal connecting rod 25 are separated from the rectangular frame 21, when deep cleaning the horizontal bars 22, tapping the horizontal bars 22 or the longitudinal connecting rod 25 can cause the horizontal bars 22 to vibrate, promoting the separation of the mud from the surface of the horizontal bars.

[0026] In other embodiments, the base 1 is provided with a hopper 11 directly below the platform 2, and the hopper 11 is open at both ends; the hopper 11 facilitates the collection of mud and slag, and the open ends of the hopper 11 make it easy to shovel out the accumulated mud with a shovel.

[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and not to limit it; although the utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications can still be made to the specific implementation of this utility model or equivalent substitutions can be made to some technical features without departing from the spirit of the technical solution of this utility model, and all such modifications and substitutions should be covered within the scope of the technical solution claimed by this utility model.

Claims

1. A casting vibration table that prevents material accumulation, comprising a base, a table surface, and a vibration motor mounted on the bottom of the table surface, wherein the four corners of the bottom of the table surface are connected to the base via spring mechanisms, characterized in that: It also includes a special mold, the table surface includes a rectangular frame and multiple crossbars, the multiple crossbars are equally spaced in the rectangular frame, and material leakage gaps are formed between the multiple crossbars and between the edge crossbars and the rectangular frame. The special mold includes a mold body and a card holder fixed to the bottom of the mold body, and the bottom of the card holder is provided with at least one slot that can hold the crossbar.

2. The casting and molding vibrating table that is not prone to material accumulation according to claim 1, characterized in that: The tabletop also includes a longitudinal connecting rod, and the center of each of the multiple crossbars is connected to the longitudinal connecting rod. Both ends of the longitudinal connecting rod are provided with overlapping parts, and the two ends of the longitudinal connecting rod are movably overlapped on the edge of the rectangular frame through the overlapping parts.

3. The casting and molding vibrating table that is not prone to material accumulation according to claim 2, characterized in that: The top of the rectangular frame is provided with a retaining edge.

4. The casting vibration table that is not prone to material accumulation according to any one of claims 1-3, characterized in that: The vibratory motor is equipped with a cover plate on top, and the vibratory motor is fixed to the center of the bottom of the platform by the cover plate to prevent mud from falling onto the vibratory motor.

5. The casting and molding vibrating table that is not prone to material accumulation according to claim 4, characterized in that: The base is provided with a material collection hopper directly below the platform, and the two ends of the material collection hopper are open.