Foam waste collecting device of application forming machine

By designing a foam waste collection device for the laminating molding machine, the problem of foam waste scattering was solved by utilizing negative pressure and a containment cavity structure, achieving efficient collection and environmental cleanliness, and ensuring safe operation of the equipment.

CN224210342UActive Publication Date: 2026-05-08BEIJING ZHONGTAIBANG PHARM TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
BEIJING ZHONGTAIBANG PHARM TECH CO LTD
Filing Date
2025-06-12
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

Foam scraps generated during the production process of the plastering molding machine are prone to scattering, resulting in a dirty and messy production environment, affecting equipment operation and posing safety hazards. Existing technologies are inconvenient to collect.

Method used

Design a foam waste collection device for a laminating molding machine, including a base plate, a waste suction box, a waste suction pipe, a fan and a waste suction nozzle. It sucks up foam waste through negative pressure and collects it into a receiving cavity, and uses the volume of the receiving cavity and gravity to deposit the waste.

Benefits of technology

It achieves efficient collection of foam waste, avoids environmental pollution and equipment failure, and improves production safety and cleanliness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of application forming machines, and particularly relates to an application forming machine foam waste collecting device which comprises a bottom plate, a waste suction box, a first waste suction pipe, a second waste suction pipe, a fan and a waste suction nozzle. Wherein the waste suction box is connected to the bottom plate and forms a sealed accommodating cavity; the first waste suction pipe is connected to the top of the waste suction box and communicates with the containing cavity. The second waste suction pipe communicates with the containing cavity, and the second waste suction pipe and the first waste suction pipe are arranged in a spaced mode. The draught fan is connected to the end, away from the waste suction box, of the first waste suction pipe and used for generating negative pressure in the containing cavity through the first waste suction pipe. The waste suction nozzle is connected to the end, away from the waste suction box, of the second waste suction pipe and used for sucking target foam.
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Description

Technical Field

[0001] This application belongs to the field of plastering forming machines, and particularly relates to a foam waste collection device for plastering forming machines. Background Technology

[0002] During the production process of a foam bonding machine, foam pads of specific shapes need to be bonded to the substrate (such as non-woven fabric). This bonding process (such as die-cutting, stamping, and hot pressing) generates irregularly shaped and small-sized foam scraps or waste. These wastes are lightweight and easily dispersed; if not collected promptly and effectively, they will scatter inside the machine, on the worktable, and in the surrounding environment. This not only causes a dirty and messy production environment, affecting the cleanliness requirements of the workshop and increasing the difficulty and frequency of cleaning and maintenance, but may also lead to wastes being caught in moving parts of the machine, affecting the normal operation of the equipment and even posing certain safety hazards. Therefore, it is necessary to solve the above-mentioned technical problems. Utility Model Content

[0003] The purpose of this application is to provide a foam waste collection device for a bonding molding machine, so as to solve the technical problem of inconvenient foam waste collection in the prior art.

[0004] To achieve the above objectives, the technical solution adopted in this application is: to provide a foam waste collection device for a bonding and molding machine, comprising:

[0005] Base plate;

[0006] The waste suction box is connected to the base plate and forms a sealed receiving cavity;

[0007] The first waste suction pipe is connected to the top of the waste suction box and communicates with the receiving cavity;

[0008] The second waste suction tube is connected to the receiving cavity and is spaced apart from the first waste suction tube;

[0009] A blower is connected to the end of the first waste suction pipe away from the waste suction box and is used to generate negative pressure in the receiving cavity through the first waste suction pipe;

[0010] A waste suction nozzle is connected to the end of the second waste suction tube away from the waste suction box and is used to suck up the target foam.

[0011] Optionally, one end of the second waste suction pipe that communicates with the receiving cavity is located at the top of the waste suction box.

[0012] Optionally, the foam waste collection device of the applicator further includes a waste collection filter capable of filtering the target foam. The waste collection filter is disposed at the port of the first waste suction pipe that communicates with the receiving cavity and is located inside the receiving cavity.

[0013] Optionally, the foam waste collection device of the applicator molding machine further includes reinforcing ribs disposed in the receiving cavity;

[0014] The reinforcing ribs are connected to the waste suction box and are arranged alternately in the horizontal and vertical directions of the waste suction box.

[0015] Optionally, the foam waste collection device of the applicator further includes a stainless steel layer, which fully covers the outer surface of the waste collection box.

[0016] Optionally, the waste suction box is provided with several observation windows for observing the inside of the receiving cavity.

[0017] Optionally, the waste collection box is equipped with several openable sealed doors.

[0018] Optionally, the fan and the waste suction box are both mounted on the base plate, and the foam waste collection device of the laminating molding machine also includes casters that are located at the bottom of the base plate and can be moved easily.

[0019] Optionally, the foam waste collection device of the applicator molding machine further includes a support frame connected to the base plate and capable of being raised and lowered;

[0020] The support frame and the movable wheels are located on the same side of the base plate.

[0021] The beneficial effects of the foam waste collection device for a laminating molding machine provided in this application are as follows: Compared with the prior art, in the foam waste collection device for a laminating molding machine provided in this application, the fan generates negative pressure in the receiving cavity inside the waste suction box through the first waste suction pipe. This allows the waste suction nozzle to suck up waste foam and allow it to enter the receiving cavity through the second waste suction pipe. Due to the large volume of the receiving cavity and the slow gas flow rate, and because the first waste suction pipe is connected to the top of the waste suction box, the waste foam entering the receiving cavity will settle to the bottom of the receiving box under its own gravity. Therefore, the foam waste collection device for a laminating molding machine provided in this application can conveniently collect foam waste, which is far superior to the prior art. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of this application, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This is a schematic diagram of the overall structure of the foam waste collection device for the bonding molding machine in the embodiments of this application;

[0024] Figure 2This is a front view of the overall structure of the foam waste collection device for the applicator molding machine in this embodiment of the application;

[0025] Figure 3 This is a schematic diagram of the internal structure of the foam waste collection device of the applicator molding machine in the embodiments of this application.

[0026] The reference numerals in the figures are as follows: 101, base plate; 102, waste collection box; 103, receiving cavity; 104, first waste collection pipe; 105, second waste collection pipe; 106, fan; 107, waste collection nozzle; 108, waste collection filter screen; 109, reinforcing rib; 110, stainless steel layer; 111, observation window; 112, sealed door; 113, casters; 114, support frame. Detailed Implementation

[0027] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and are not intended to limit the scope of this application.

[0028] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.

[0029] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0030] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.

[0031] Please refer to the following: Figures 1 to 3This application describes a foam waste collection device for a laminating and molding machine. The device includes a base plate 101, a waste suction box 102, a first waste suction pipe 104, a second waste suction pipe 105, a fan 106, and a waste suction nozzle 107. Wherein:

[0032] The waste suction box 102 is connected to the base plate 101 and forms a sealed receiving cavity 103; the first waste suction pipe 104 is connected to the top of the waste suction box 102 and communicates with the receiving cavity 103; the second waste suction pipe 105 communicates with the receiving cavity 103 and is spaced apart from the first waste suction pipe 104; the fan 106 is connected to the end of the first waste suction pipe 104 away from the waste suction box 102 and is used to generate negative pressure in the receiving cavity 103 through the first waste suction pipe 104; the waste suction nozzle 107 is connected to the end of the second waste suction pipe 105 away from the waste suction box 102 and is used to suck up the target foam.

[0033] According to the structure provided in this embodiment, in the foam waste collection device of the applicator provided in this embodiment, the blower 106 generates negative pressure in the receiving cavity 103 inside the waste suction box 102 through the first waste suction pipe 104, so that the waste suction nozzle 107 can suck up the waste foam and enter the receiving cavity 103 through the second waste suction pipe 105. Here, the suction nozzle 107 has a flat, tapered opening, which easily generates a strong suction force under negative pressure. In use, the suction nozzle 107 is brought close to and aligned with the foam cutting and waste discharge port of the laminating molding machine, making it easier to suck in the waste foam. At the same time, due to the large volume of the receiving cavity 103, the gas flow rate slows down rapidly after entering the receiving cavity 103 from the second suction pipe 105. Since the first suction pipe 104 is connected to the top of the suction box 102, the waste foam entering the receiving cavity 103 will be deposited at the bottom of the receiving box under its own gravity. Therefore, the foam waste collection device for the laminating molding machine provided in this embodiment can conveniently collect foam waste, which is far superior to the prior art.

[0034] In another embodiment of this application, please refer to [the relevant document / reference]. Figures 1 to 3 The second waste suction pipe 105, with one end communicating with the receiving cavity 103, is located at the top of the waste suction box 102. According to the structure provided in this embodiment, the second waste suction pipe 105 connected to the top of the waste suction box 102 can effectively avoid being blocked by foam waste, which helps to further improve the waste collection effect of the foam waste collection device for the laminating molding machine in this embodiment.

[0035] In another embodiment of this application, please refer to [the relevant document / reference]. Figures 1 to 3The foam waste collection device for the laminating molding machine also includes a waste collection filter 108 capable of filtering the target foam. The waste collection filter 108 is disposed at the port of the first waste suction pipe 104 that communicates with the receiving cavity 103 and is located inside the receiving cavity 103. According to the structure provided in this embodiment, the waste collection filter 108 connected to the end of the first waste suction pipe 104 can both prevent the first waste suction pipe 104 from being blocked and effectively prevent foam waste from entering the blower 106. This not only ensures that the foam waste collection device for the laminating molding machine in this embodiment can operate stably for a long time, but also helps to further improve its waste collection effect.

[0036] In another embodiment of this application, please refer to [the relevant document / reference]. Figures 1 to 3 The foam waste collection device for the laminating molding machine also includes reinforcing ribs 109 disposed in the receiving cavity 103; the reinforcing ribs 109 are connected to the waste suction box 102 and are staggered in the transverse and longitudinal directions of the waste suction box 102. According to the structure provided in this embodiment, the reinforcing ribs 109 staggered in the receiving cavity 103 can significantly improve the overall structural strength of the waste suction box 102, so that the blower 106 can further improve the waste collection effect of the foam waste collection device for the laminating molding machine in this embodiment by forming a larger negative pressure in the receiving cavity 103.

[0037] In another embodiment of this application, please refer to [the relevant document / reference]. Figures 1 to 3 The foam waste collection device for the applicator molding machine also includes a stainless steel layer 110, which completely covers the outer surface of the waste suction box 102. According to the structure provided in this embodiment, the stainless steel layer 110 covering the outer surface of the waste suction box 102 not only makes the foam waste collection device for the applicator molding machine in this embodiment cleaner and more suitable for medical supply production workshops, but also further improves the structural strength of the waste suction box 102 to a certain extent, which also helps to further improve the waste collection effect of the foam waste collection device for the applicator molding machine in this embodiment.

[0038] In another embodiment of this application, please refer to [the relevant document / reference]. Figures 1 to 3 The waste suction box 102 is provided with several observation windows 111 for observing the internal condition of the receiving cavity 103. According to the structure provided in this embodiment, the observation windows 111 on the waste suction box 102 allow the operator to easily know the total amount of foam waste in the receiving cavity 103. This ensures the normal operation of the waste suction process by timely transfer of waste or replacement of the waste suction box 102, thereby further improving the waste collection effect of the foam waste collection device of the laminating molding machine in this embodiment. It is understood that the observation windows 111 in this embodiment can be made of materials commonly used in the art, such as glass or transparent acrylic, which will not be elaborated upon here.

[0039] In another embodiment of this application, please refer to [the relevant document / reference]. Figures 1 to 3 The waste suction box 102 is provided with several openable sealing doors 112. According to the structure provided in this embodiment, the sealing doors 112 provided on the waste suction box 102 can not only ensure the sealing effect of the receiving cavity 103, but also facilitate the transfer of foam waste, which is also conducive to further improving the waste collection effect of the foam waste collection device of the laminating molding machine in this embodiment.

[0040] In another embodiment of this application, please refer to [the relevant document / reference]. Figures 1 to 3 The blower 106 and the waste suction box 102 are both mounted on the base plate 101. The foam waste collection device for the laminating and molding machine also includes casters 113 located at the bottom of the base plate 101 and capable of easy movement. According to the structure provided in this embodiment, the casters 113 on the base plate 101 allow the foam waste collection device for the laminating and molding machine in this embodiment to be easily moved to the target position and cooperate with the target device, which also helps to further improve the waste collection effect of the foam waste collection device for the laminating and molding machine in this embodiment.

[0041] In another embodiment of this application, please refer to [the relevant document / reference]. Figures 1 to 3 The foam waste collection device for the laminating and molding machine also includes a support frame 114 connected to the base plate 101 and capable of being raised and lowered; the support frame 114 and the casters 113 are located on the same side of the base plate 101. According to the structure provided in this embodiment, the support frame 114 connected to the base plate 101 can be raised and lowered to allow the base plate 101 to be easily moved or stably fixed in the target position, which is also beneficial to further improve the waste collection effect of the foam waste collection device for the laminating and molding machine in this embodiment.

[0042] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A foam waste collection device for a lamination molding machine, characterized in that, include: Base plate (101); Waste suction box (102) is connected to the base plate (101) and forms a sealed receiving cavity (103); The first waste suction pipe (104) is connected to the top of the waste suction box (102) and communicates with the receiving cavity (103); The second waste suction tube (105) is connected to the receiving cavity (103) and is spaced apart from the first waste suction tube (104); A blower (106) is connected to the end of the first waste suction pipe (104) away from the waste suction box (102) and is used to generate negative pressure in the receiving cavity (103) through the first waste suction pipe (104); The waste suction nozzle (107) is connected to the end of the second waste suction tube (105) away from the waste suction box (102) and is used to suck up the target foam.

2. The foam waste collection device for the applicator molding machine as described in claim 1, characterized in that: The second waste suction pipe (105) is located at the top of the waste suction box (102) at one end, which is used to communicate with the receiving cavity (103).

3. The foam waste collection device for the applicator molding machine as described in claim 2, characterized in that: The foam waste collection device of the applicator also includes a waste collection filter (108) capable of filtering the target foam. The waste collection filter (108) is located at the port of the first waste suction pipe (104) for communicating with the receiving cavity (103) and is located inside the receiving cavity (103).

4. The foam waste collection device for the applicator molding machine as described in claim 3, characterized in that: The foam waste collection device of the applicator molding machine also includes reinforcing ribs (109) provided in the receiving cavity (103). The reinforcing ribs (109) are connected to the waste suction box (102) and are arranged alternately in the transverse and longitudinal directions of the waste suction box (102).

5. The foam waste collection device for the applicator molding machine as described in claim 4, characterized in that: The foam waste collection device of the applicator also includes a stainless steel layer (110), which fully covers the outer surface of the waste suction box (102).

6. The foam waste collection device for the applicator molding machine as described in claim 1, characterized in that: The waste suction box (102) is provided with several observation windows (111) for observing the inside of the receiving cavity (103).

7. The foam waste collection device for the applicator molding machine as described in claim 1, characterized in that: The waste collection box (102) is equipped with several openable sealed doors (112).

8. The foam waste collection device for the applicator molding machine as described in claim 1, characterized in that: The blower (106) and the waste suction box (102) are all mounted on the base plate (101). The foam waste collection device of the bonding molding machine also includes a moving wheel (113) located at the bottom of the base plate (101) and capable of easy movement.

9. The foam waste collection device for the applicator molding machine as described in claim 8, characterized in that: The foam waste collection device of the applicator also includes a support frame (114) connected to the base plate (101) and capable of being raised and lowered. The support frame (114) and the moving wheel (113) are located on the same side of the base plate (101).