Picking support with replaceable material frame

Abstract

The utility model provides a goods picking support with a replaceable material frame, which comprises a mounting frame, a three-dimensional disc is fixedly mounted on the top of the mounting frame through a motor, a distributing rod is fixedly mounted on the outer side of the three-dimensional disc, a supporting box is arranged on the outer side of the mounting frame, a conveying belt is arranged on the top of the supporting box, and a material frame is arranged on the conveying belt. And a sorting and replacing assembly is arranged on the outer side of the mounting frame. According to the goods picking support with the replaceable material frame, by arranging the sorting and replacing assembly, materials can be quickly and orderly stirred and conveyed to the corresponding position, multiple materials can be borne at the same time, the sorting handling capacity in unit time is improved, the sorting accuracy is ensured, and therefore the overall sorting efficiency is improved, quick replacement is achieved, and the labor intensity of workers is reduced. When the picking material frame is full or material frames with different specifications need to be replaced, the material frames can be rapidly replaced, the material frames can be flexibly increased and lengthened and the capacity of the material frames can be expanded according to the actual picking requirement, the storage of materials with different sizes and quantities can be adapted, and the material frames are ensured to be stable in the material sorting process.

Description

Technical Field

[0001] This utility model relates to the technical field of sorting devices, and in particular to a sorting rack with replaceable material frames. Background Technology

[0002] In the field of modern logistics warehousing, picking is a core link, and its efficiency and accuracy directly affect the overall operation of the supply chain. With the explosive growth of the e-commerce industry and the trend of fragmented customer orders, the problems of low efficiency and high rate of mispicking and missed picking in the traditional picking mode are becoming increasingly prominent. As an important piece of equipment to carry goods to be picked, picking racks play a key role in improving picking efficiency by optimizing the layout of goods storage and standardizing picking paths. They can not only reduce the walking distance of pickers, but also achieve rapid positioning and retrieval of goods through standardized design. They have become an indispensable basic equipment in the process of intelligent upgrading of logistics warehousing. Therefore, there is a particular need for a picking rack with replaceable material frames.

[0003] Chinese Patent CN210285532U, published on April 10, 2020, discloses a novel picking rack for warehousing. It features super-wide-angle wheels for easy movement and U-shaped fasteners to secure the first and second connecting parts, allowing for the splicing of first and second unit picking racks. Installation is convenient, and the connection method is simple. The picking rack can be automatically assembled according to the quantity of goods, making it more practical. However, this novel picking rack for warehousing has fixed material frames. Replacing them requires tools to remove screws or clips, resulting in a complex operation and long downtime. The fixed frame capacity necessitates frequent frame replacements for large or numerous materials, further reducing efficiency. For small materials, the fixed capacity frames waste space and cannot adjust the sorting position according to the on-site operation. Especially when temporarily changing picking routes, the equipment layout needs to be replanned, leading to high costs and low efficiency. Utility Model Content

[0004] The purpose of this utility model is to provide a picking rack with replaceable material frames to solve the problems mentioned in the background art. In this case, the material frames are mostly fixed during use. When replacing them, tools are needed to remove screws or clips, which is complicated and leads to long downtime. The material frame capacity is fixed. When dealing with large or large quantities of materials, the material frames need to be replaced frequently, which further reduces efficiency. When dealing with small materials, the fixed capacity material frames waste space and cannot adjust the sorting position according to the on-site operation process. Especially when the picking route is changed temporarily, the equipment layout needs to be replanned, which is costly and inefficient.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a picking rack with replaceable material frames, including a mounting frame, a three-dimensional disc fixedly mounted on the top of the mounting frame via a motor, a sorting rod fixedly mounted on the outer side of the three-dimensional disc, a support box provided on the outer side of the mounting frame, a conveyor belt provided on the top of the support box, and a sorting and replacement component provided on the outer side of the mounting frame.

[0006] Preferably, the sorting and replacement assembly includes a sorting bracket, which is disposed on the outer side of the mounting frame. A mounting plate is fixedly installed on the inner side of the sorting bracket. A placement groove is provided on the top of the mounting plate, and a limiting groove is provided inside the mounting plate. A picking frame is movably installed on the top of the mounting plate, and a mounting base plate is fixedly installed on the bottom of the picking frame. A sliding rail is fixedly installed on the bottom of the mounting base plate. Anti-slip texture one is provided on the outer side of the picking frame. An extension frame is provided on the outer side of the picking frame. Anti-slip texture two is provided on the outer side of the extension frame. A snap-fit ​​groove is provided on the outer side of the picking frame. A snap-fit ​​post is fixedly installed on the outer side of the extension frame. A caster wheel is provided at the bottom of the sorting bracket.

[0007] Preferably, the mounting brackets are provided in four identical sets, and the four sets of mounting brackets are located on the inner side of the sorting bracket and are distributed at equal intervals.

[0008] Preferably, the placement groove is adapted to both the mounting base plate and the sliding rail, and the limiting groove is adapted to the sliding rail.

[0009] Preferably, the bottom of the picking basket is inclined, and the anti-slip texture one and anti-slip texture two are the same size.

[0010] Preferably, the snap-fit ​​slots and snap-fit ​​posts are provided in three identical sets, and the three sets of snap-fit ​​slots and snap-fit ​​posts are all compatible.

[0011] Preferably, the sorting levers are provided in multiple identical sets, and the multiple sets of sorting levers are arranged in a ring on the outer side of the three-dimensional disk. The sorting and replacement components are provided in multiple identical sets, and the multiple sets of sorting and replacement components are arranged in a ring on the outer side of the three-dimensional disk.

[0012] Compared with existing technologies, the beneficial effects of this utility model are as follows: This replaceable picking rack is equipped with a sorting and changing component. Through the rotation of a three-dimensional disc, the outer ring-shaped dispensing rods rotate synchronously, enabling the rapid and orderly transfer of materials to the corresponding positions. Multiple sets of ring-shaped sorting and changing components are arranged around the three-dimensional disc, allowing for the simultaneous handling of multiple materials, greatly increasing the sorting throughput per unit time. Furthermore, the cooperation between the dispensing rods and the sorting and changing components ensures that materials fall accurately into the picking rack, reducing missorting and omissions, ensuring sorting accuracy, and thus improving overall sorting efficiency. This meets the needs of modern logistics for rapid turnover, allowing the picking rack to easily slide along the sliding rail within the placement slot for quick replacement. When the picking rack is full or needs to be replaced with a different size rack, the operator does not need complex procedures. The tooling and operation are simplified, allowing for quick replacement and significantly reducing downtime caused by changing material frames. The frame can be flexibly extended to accommodate different sizes and quantities of materials, enhancing its adaptability to diverse materials and providing greater flexibility. The anti-slip grooves effectively prevent operators from slipping during handling and handling, ensuring operational safety and preventing materials from slipping due to shaking. The inclined structure at the bottom of the picking frame allows materials to naturally concentrate on one side, facilitating quick viewing and retrieval, improving the convenience of picking operations. The frame remains stable during material sorting, storage, and handling, preventing tilting or shaking, thus ensuring operational stability and safety. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0014] Figure 2 This is a top view structural diagram of the present invention;

[0015] Figure 3 This is a schematic diagram of the interaction between the three-dimensional disk and the dispensing lever of this utility model;

[0016] Figure 4 This is a schematic diagram of the sorting and replacement component structure of this utility model;

[0017] Figure 5 This is a schematic diagram of the structure of the placement groove and the limiting groove of this utility model.

[0018] Figure 6 This is a schematic diagram of the structure in which the mounting base plate and the sliding rail of this utility model cooperate.

[0019] In the diagram: 1. Mounting frame; 2. Three-dimensional disc; 3. Distributor bar; 4. Support box; 5. Conveyor belt; 6. Sorting replacement component; 601. Sorting bracket; 602. Mounting support plate; 603. Placement slot; 604. Limiting slot; 605. Picking material frame; 606. Mounting base plate; 607. Sliding rail; 608. Anti-slip texture one; 609. Extension frame; 610. Anti-slip texture two; 611. Snap-fit ​​groove; 612. Snap-fit ​​post; 613. Casters. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-6 This utility model provides a technical solution: a picking rack with replaceable material frames, including a mounting frame 1, a three-dimensional disk 2 fixedly mounted on the top of the mounting frame 1 via a motor, a sorting rod 3 fixedly mounted on the outer side of the three-dimensional disk 2, a support box 4 provided on the outer side of the mounting frame 1, a conveyor belt 5 provided on the top of the support box 4, and a sorting and replacement component 6 provided on the outer side of the mounting frame 1.

[0022] Furthermore, the sorting and replacement assembly 6 includes a sorting bracket 601, which is disposed on the outside of the mounting frame 1. A mounting plate 602 is fixedly installed on the inside of the sorting bracket 601. A placement groove 603 is provided on the top of the mounting plate 602, and a limiting groove 604 is provided inside the mounting plate 602. A picking frame 605 is movably installed on the top of the mounting plate 602, and a mounting base plate 606 is fixedly installed on the bottom of the picking frame 605. A sliding rail 6 is fixedly installed on the bottom of the mounting base plate 606. 07. The outer side of the picking frame 605 is provided with anti-slip texture 608. An extension frame 609 is provided on the outer side of the picking frame 605. The outer side of the extension frame 609 is provided with anti-slip texture 610. A snap-fit ​​groove 611 is opened on the outer side of the picking frame 605. A snap-fit ​​post 612 is fixedly installed on the outer side of the extension frame 609. The bottom of the sorting bracket 601 is provided with casters 613. By setting up the sorting replacement component 6, the three-dimensional disc 2 rotates, and the outer ring-shaped dispensing rods 3 move synchronously. The rotating mechanism can quickly and orderly transfer materials to the corresponding positions. Multiple sets of ring-shaped sorting and changing components 6 are arranged around the three-dimensional disk 2, which can simultaneously carry multiple materials, greatly improving the sorting throughput per unit time. The cooperation between the sorting lever 3 and the sorting and changing components 6 ensures that materials can fall accurately into the picking frame 605, reducing missorting and omissions, ensuring sorting accuracy, and thus improving overall sorting efficiency to meet the needs of modern logistics for rapid turnover. The picking frame 605 can easily slide along the sliding rail 607 in the placement slot 603 for quick replacement. When the picking frame 605 is full or needs to be replaced with a different size frame, the operator can quickly complete the replacement without complicated tools and cumbersome operations, greatly shortening the downtime caused by frame replacement. The picking rack can be flexibly extended with the extension frame 609 according to actual picking needs to expand the frame capacity and adapt to the storage of materials of different volumes and quantities, enhancing the adaptability of the picking rack to diverse materials and providing greater flexibility in use.

[0023] Furthermore, four identical sets of mounting supports 602 are provided, and the four sets of mounting supports 602 are equidistantly distributed on the inner side of the sorting bracket 601. By setting four sets of mounting supports 602, it is ensured that the picking frame 605 remains balanced during material receiving and handling, and will not tilt or shake. This makes the force on the bottom of the picking frame 605 more uniform, enhances the stability of the picking frame 605 after installation, and ensures its stability even when the frame is full of material. This ensures the safety and reliability of the operation process, and can support multiple picking frames 605 at the same time, improving the material receiving capacity of the sorting replacement component 6 and meeting the needs of large-scale material sorting.

[0024] Furthermore, the placement slot 603 is compatible with both the mounting base plate 606 and the sliding rail 607, and the limiting slot 604 is compatible with the sliding rail 607. By setting the placement slot 603, the mounting base plate 606, and the sliding rail 607, the accurate installation position of the picking frame 605 is ensured. The cooperation between the sliding rail 607, the placement slot 603, and the limiting slot 604 allows the picking frame 605 to slide smoothly on the mounting support plate 602, preventing the picking frame 605 from shifting or falling off the track during the sliding process. This ensures the smoothness and stability of the frame replacement process, not only facilitating the quick replacement of the frame but also ensuring the stability of the frame after installation, avoiding material spillage or equipment failure due to insecure installation.

[0025] Furthermore, the bottom of the picking basket 605 has an inclined structure, and the anti-slip texture 1 608 and anti-slip texture 2 610 are of the same size. By setting the anti-slip texture 1 608 and anti-slip texture 2 610 to be of the same size, both can effectively prevent hand slippage, improve the safety and comfort of operation. At the same time, the inclined structure of the bottom of the picking basket 605 allows the materials to naturally concentrate to one side under the action of gravity after falling into the basket, making it easier for operators to quickly check the quantity and status of the materials in the basket. It is also more convenient and faster to retrieve the materials, without having to search inside the basket, thus improving the efficiency of the picking operation, optimizing the interaction experience between the operator and the equipment, and making the picking process more efficient and convenient.

[0026] Furthermore, the snap-fit ​​slots 611 and snap-fit ​​posts 612 are each provided with three identical sets, and the three sets of snap-fit ​​slots 611 and snap-fit ​​posts 612 are all compatible. By providing three sets of snap-fit ​​slots 611 and snap-fit ​​posts 612, when the snap-fit ​​post 612 of the extended material frame 609 is inserted into the snap-fit ​​slot 611 of the picking material frame 605, multi-point fixation is formed, which enhances the firmness of the connection between the two. Even if it is shaken or bumped during transportation, the extended material frame 609 is not easy to fall off, making the installation and disassembly process easier and more convenient. The operator only needs to gently push or pull it in at the snap-fit ​​position to complete the installation and disassembly of the extended material frame 609. This allows for flexible adjustment of the material frame capacity according to actual picking needs, improving the adaptability of the picking rack to different material storage needs.

[0027] Furthermore, multiple identical sets of sorting levers 3 are arranged in a ring around the outer side of the three-dimensional disk 2. Similarly, multiple identical sets of sorting and changing components 6 are arranged in a ring around the outer side of the three-dimensional disk 2. By setting multiple sets of sorting levers 3, the efficiency of material sorting is improved. Materials can be accurately transferred to the corresponding sorting and changing components 6, achieving precise material sorting. This allows for the simultaneous handling of multiple materials, increasing the material processing capacity per unit time and meeting the large-scale, high-efficiency sorting needs of modern logistics. It also makes the entire picking rack workflow smoother and more efficient, reducing the waiting time for materials during sorting and improving the overall operating efficiency and stability of the picking system.

[0028] Working principle: First, the operator selects a flat and solid ground as the installation location. Expansion bolts are used to firmly fix the mounting frame 1 to the ground, ensuring that the mounting frame 1 is perpendicular to the ground and without wobbling. The operator starts the motor, driving the three-dimensional disc 2 to rotate slowly, observing the rotation of the dispensing lever 3, and checking for any wobbling or abnormal noise. The conveyor belt 5 is run, checking whether its speed is stable and whether there is any deviation. The picking frame 605 is slid along the sliding rail 607 within the placement groove 603 of the mounting support plate 602 multiple times, checking whether the sliding is smooth and whether there is any jamming. The extended frame 60... Insert the snap-fit ​​post 612 of the 9th frame into the snap-fit ​​slot 611 of the picking frame 605, check the connection's firmness, apply slight tension and shaking to the connected frame to ensure the extension frame 609 does not fall off, turn on the power to the motor, conveyor belt 5 drive motor, and other equipment in sequence, wait for the equipment self-test to complete, check if the equipment's operating status indicator lights are normal, if a fault message appears, troubleshoot according to the equipment manual, select the appropriate size picking frame 605 according to the day's picking task, if there are many materials, the extension frame 609 can be assembled with the picking frame 605, ensuring a firm connection, and slide the prepared frame along the sliding... The rail 607 slides into the placement slot 603 of the mounting plate 602 to ensure the material frame is installed in place. The material to be sorted is placed on the conveyor above the three-dimensional disc 2. As the three-dimensional disc 2 rotates, the dispensing lever 3 pushes the material to the picking frame 605 in the corresponding sorting replacement component 6. The operator needs to observe the material dispensing in real time. When the picking frame 605 is full of material, the operator slides the full frame out along the sliding rail 607 and replaces it with a new empty frame. When moving the full frame, hold the anti-slip texture on the outside of the frame and use the casters 613 to move the sorting bracket 601 to the appropriate position. Then, transfer the materials to the subsequent processing area. After the daily operation is completed, turn off the power of the equipment and use a dry cloth to wipe the dust and debris on the surface of the mounting frame 1, three-dimensional disc 2, and sorting rod 3. For the conveyor belt 5, use a special cleaner to remove surface stains and ensure that the surface of the conveyor belt 5 is clean. Clean the inside of the picking basket 605 and the extension basket 609, remove residual materials, and prevent the materials from deteriorating and affecting the next use. When the equipment malfunctions, the operator should first make a preliminary judgment based on the equipment fault indicator light, replace the damaged parts, and perform equipment debugging after the repair is completed to ensure that the equipment returns to normal operation.

[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A picking rack with replaceable material frames, comprising a mounting frame (1), characterized in that: A three-dimensional disc (2) is fixedly mounted on the top of the mounting frame (1) via a motor. A sorting rod (3) is fixedly mounted on the outer side of the three-dimensional disc (2). A support box (4) is provided on the outer side of the mounting frame (1). A conveyor belt (5) is provided on the top of the support box (4). A sorting and replacement component (6) is provided on the outer side of the mounting frame (1).

2. The picking rack with replaceable material frames according to claim 1, characterized in that: The sorting and changing assembly (6) includes a sorting bracket (601), which is located on the outside of the mounting frame (1). A mounting plate (602) is fixedly installed on the inner side of the sorting bracket (601). A placement groove (603) is provided on the top of the mounting plate (602), and a limiting groove (604) is provided inside the mounting plate (602). A picking frame (605) is movably installed on the top of the mounting plate (602), and a mounting base plate (606) is fixedly installed on the bottom of the picking frame (605). A sliding rail (607) is fixedly installed on the bottom of the mounting base plate (606). The outer side of the picking frame (605) is provided with anti-slip texture one (608). An extension frame (609) is provided on the outer side of the picking frame (605). The outer side of the extension frame (609) is provided with anti-slip texture two (610). A snap-fit ​​groove (611) is opened on the outer side of the picking frame (605). A snap-fit ​​post (612) is fixedly installed on the outer side of the extension frame (609). A caster wheel (613) is provided at the bottom of the sorting bracket (601).

3. A picking rack with replaceable material frames according to claim 2, characterized in that: The mounting support plate (602) is provided in four identical sets, and the four sets of mounting support plates (602) are equidistantly distributed on the inner side of the sorting bracket (601).

4. A picking rack with replaceable material frames according to claim 2, characterized in that: The placement groove (603) is adapted to both the mounting base plate (606) and the sliding rail (607), and the limiting groove (604) is adapted to the sliding rail (607).

5. A picking rack with replaceable material frames according to claim 2, characterized in that: The bottom of the picking basket (605) is inclined, and the anti-slip texture one (608) and anti-slip texture two (610) are the same size.

6. A picking rack with replaceable material frames according to claim 2, characterized in that: The snap-fit ​​slots (611) and snap-fit ​​posts (612) are provided in three identical sets, and the three sets of snap-fit ​​slots (611) and snap-fit ​​posts (612) are all compatible.

7. A picking rack with replaceable material frames according to claim 2, characterized in that: The sorting levers (3) are provided in multiple identical sets, and the multiple sets of sorting levers (3) are arranged in a ring on the outside of the three-dimensional disk (2). The sorting and replacement components (6) are provided in multiple identical sets, and the multiple sets of sorting and replacement components (6) are arranged in a ring on the outside of the three-dimensional disk (2).

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