Automatic blanking device for flocked finished products

Abstract

The utility model provides an automatic blanking device for a flocked finished product, which relates to the technical field of blanking of flocked finished products, and comprises a flocking equipment body, a conveyor belt and a support frame arranged on one side of the conveyor belt, a fixing component is arranged in the support frame, a brush roller is arranged on the side surface of the support frame, and the brush roller is arranged on the support frame. A collecting tank is further arranged on one side of the supporting frame. According to the automatic discharging device for the flocked finished product, a rotating plate is driven to rotate through a second motor, so that a mounting plate fixed to the rotating plate and brush rollers rotationally connected to the side face of the mounting plate are driven to rotate, the positions of a new brush roller on the upper portion and an old brush roller on the lower portion are exchanged, then the old brush roller on the upper portion is replaced, and therefore the automatic discharging device for the flocked finished product is convenient to use. And the downtime can be shortened, so that the loss caused by equipment maintenance and downtime is reduced, the continuous working capability of equipment is improved, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to a feeding device, specifically an automatic feeding device for flocked finished products, belonging to the field of flocked finished product feeding technology. Background Technology

[0002] The principle of flocking is based on the physical property that like charges repel and unlike charges attract. The flock fibers become negatively charged, and when the object to be flocked is placed at zero potential or grounded, the fibers, attracted by the opposite potential, are accelerated vertically to the surface of the object. Because the object is coated with adhesive, the fibers adhere vertically to it. However, when flocking machines use electrostatic adsorption, a large number of un-flocked fibers often remain on the surface of the object. These fibers are usually mixed in with the flocked object and are transported to subsequent processing stages, affecting the processing and potentially damaging the finished product, thus reducing its quality.

[0003] Chinese patent application publication number CN216638019U discloses a flocking feeding device, including a flocking machine body, a conveyor frame, and a feeding mechanism. A cleaning mechanism is located at the top of the conveyor mechanism, comprising two support plates and a brush roller. While this application utilizes the combination of the brush roller and the two support plates to clean the flocked surface of the object by rotating the brush roller, preventing excess flocking from being carried into subsequent processing, the brush roller replacement time is long, leading to prolonged equipment downtime, reduced flocking efficiency, and the brush roller's bolt fixation and disassembly. Furthermore, the bolts are prone to rust and stripping after prolonged use, affecting brush roller replacement.

[0004] Therefore, an automatic feeding device for finished products after flocking is proposed. Utility Model Content

[0005] This utility model proposes an automatic unloading device for finished products after flocking, which solves the problem that the brush roller replacement time in the prior art is long, resulting in long-term equipment downtime and reduced flocking efficiency. In addition, the brush roller is fixed and disassembled by bolts, and after long-term use, the bolts are prone to rust and stripping, thus affecting the replacement of the brush roller.

[0006] This utility model is achieved through the following technical solution: an automatic feeding device for finished products after flocking, including a flocking equipment body and a conveyor belt, and a support frame disposed on one side of the conveyor belt. The support frame is provided with a fixing component inside, a brush roller is disposed on the side of the support frame, and a collection trough is disposed on one side of the support frame.

[0007] A first motor is fixedly installed on the support frame. A threaded rod is fixed to the output end of the first motor. A threaded tube is threadedly connected to the surface of the threaded rod. A movable plate is fixed to the upper end of the threaded tube. A second motor is installed on the side of the movable plate. A rotating plate is fixed to the output end of the second motor. The brush roller is installed on the surface of the rotating plate. The brush roller moves above the conveyor belt through the second motor and the rotating plate.

[0008] Furthermore, a mounting plate is rotatably connected to the side of the brush roller, a fixing block is fixed on the lower surface of the mounting plate, and a fixing groove corresponding to the fixing block is opened on the upper surface of the rotating plate. The fixing block is snapped into the fixing groove. The rotating plate is fixed to the mounting plate by the fixing component and the fixing block. A motor is also installed on the other side of the mounting plate, and one end of the brush roller is connected to the output end of the motor.

[0009] Furthermore, a support rod is fixed to the surface of the support frame, the upper end of the support rod is fixed to the lower surface of another movable plate, a slider is fixed to the side of the movable plate, and a groove corresponding to the slider is opened on the inner wall of the support frame. The slider moves inside the groove, and the movable plate moves inside the support frame through the slider and the groove. There are two sliders and two grooves, which are symmetrically arranged.

[0010] Furthermore, the fixing component includes a fixing rod, the rotating plate has a telescopic groove on its surface, the fixing rod passes through the telescopic groove, the fixing block has a fixing groove corresponding to the fixing rod on its surface, one end of the fixing rod is engaged in the fixing groove, and the other end of the fixing rod passes through the telescopic groove and is fixed with a pull rod.

[0011] Furthermore, a first spring is sleeved on the surface of the fixing rod, a baffle is also fixed on the surface of the fixing rod, and a pad is fixed on the side of the rotating plate. There are two pads, which are symmetrically arranged on both sides of the pull rod.

[0012] Furthermore, a telescopic rod is fixed to the inner wall of the collection tank, a top plate is fixed to the upper end of the telescopic rod, and a second spring is sleeved on the surface of the telescopic rod. There are multiple telescopic rods and multiple second springs, which are evenly arranged in a rectangular shape inside the collection tank.

[0013] This utility model provides an automatic unloading device for finished products after flocking, which has the following beneficial effects:

[0014] 1. The automatic unloading device for finished flocked products uses a second motor to drive a rotating plate to rotate, which in turn drives the mounting plate fixed on the rotating plate and the brush roller rotatably connected to the side of the mounting plate to rotate. This causes the new brush roller at the top and the old brush roller at the bottom to be swapped, and then the old brush roller at the top is replaced. This reduces downtime, thereby reducing losses caused by equipment maintenance and downtime, improving the continuous working capacity of the equipment, and increasing production efficiency.

[0015] 2. The automatic unloading device for the finished flocked product uses a first motor to drive a threaded rod to rotate. The threaded rod drives a threaded tube to move, which in turn moves the brush roller. This allows the operator to adjust the distance between the brush roller and the flocked object, preventing damage to the flocked object due to the brush roller being too close, or affecting the cleaning effect of the brush roller if it is too far away.

[0016] 3. The automatic unloading device for finished flocked products enables quick replacement of brush rollers through the snap-fit ​​of fixed components. This not only eliminates the need for bolt threads and bolt holes, reducing difficulties in loading and unloading and safety hazards caused by rust or stripping, but also avoids malfunctions and potential safety risks caused by loosening or falling off bolts during operation. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a detailed structural diagram of the support frame in this utility model;

[0019] Figure 3 This is a side sectional view of the mounting plate in this utility model.

[0020] Figure 4 This utility model Figure 3 Enlarged structural diagram at point A;

[0021] Figure 5 This is a detailed structural diagram of the collection tank in this utility model.

[0022] Explanation of reference numerals in the attached figures

[0023] 1. Flocking equipment body; 2. Conveyor belt;

[0024] 3. Support frame; 301. First motor; 302. Threaded rod; 303. Threaded pipe; 304. Moving plate; 305. Slider; 306. Support rod; 307. Slide groove; 308. Second motor; 309. Rotating plate; 310. Telescopic groove;

[0025] 4. Brush roller; 401. Mounting plate; 402. Fixing block;

[0026] 5. Fixing components; 501. Fixing rod; 502. Pull rod; 503. Baffle; 504. First spring; 505. Pad;

[0027] 6. Collection trough; 601. Telescopic rod; 602. Second spring; 603. Top plate. Detailed Implementation

[0028] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this application.

[0029] Please see Figures 1-5 The present invention proposes the following implementation scheme: an automatic unloading device for finished products after flocking, including a flocking equipment body 1 and a conveyor belt 2, and a support frame 3 set on one side of the conveyor belt 2. The support frame 3 is provided with a fixing component 5 inside, a brush roller 4 is provided on the side of the support frame 3, and a collection trough 6 is also provided on one side of the support frame 3; a telescopic rod 601 is fixed on the inner wall of the collection trough 6, a top plate 603 is fixed on the upper end of the telescopic rod 601, and a second spring 602 is sleeved on the surface of the telescopic rod 601. There are multiple telescopic rods 601 and second springs 602, and they are evenly arranged in a rectangular shape inside the collection trough 6.

[0030] Please refer to this carefully. Figure 1 , Figure 2 and Figure 3 A first motor 301 is fixedly installed on the support frame 3. A threaded rod 302 is fixed to the output end of the first motor 301. A threaded tube 303 is threadedly connected to the surface of the threaded rod 302. A moving plate 304 is fixed to the upper end of the threaded tube 303. A second motor 308 is installed on the side of the moving plate 304. A rotating plate 309 is fixed to the output end of the second motor 308. A brush roller 4 is installed on the surface of the rotating plate 309. The brush roller 4 moves above the conveyor belt 2 through the second motor 308 and the rotating plate 309. The automatic unloading device for flocked finished products drives the rotating plate 309 to rotate through the second motor 308, thereby driving the mounting plate 401 fixed on the rotating plate 309 and the brush roller 4 rotatably connected to the side of the mounting plate 401 to rotate. This causes the new brush roller 4 above and the old brush roller 4 below to exchange positions. Then the old brush roller 4 above is replaced. This reduces downtime, thereby reducing losses caused by equipment maintenance and downtime, improving the continuous working capacity of the equipment, and increasing production efficiency.

[0031] Please refer to this carefully. Figure 1 and Figure 2The support frame 3 is also fixed with a support rod 306. The upper end of the support rod 306 is fixed to the lower surface of another movable plate 304. A slider 305 is fixed to the side of the movable plate 304. The inner wall of the support frame 3 is provided with a groove 307 corresponding to the slider 305. The slider 305 moves inside the groove 307. The movable plate 304 moves inside the support frame 3 through the slider 305 and the groove 307. There are two sliders 305 and two grooves 307, which are symmetrically arranged. The automatic unloading device for the flocked finished product drives the threaded rod 302 to rotate through the first motor 301. The threaded rod 302 drives the threaded tube 303 to move, thereby driving the brush roller 4 to move. This allows the operator to adjust the distance between the brush roller 4 and the flocked object, avoiding damage to the flocked object due to the brush roller 4 being too close to the object, or affecting the cleaning effect of the brush roller 4 due to the distance being too far.

[0032] Please refer to this carefully. Figure 1 , Figure 3 and Figure 4 A mounting plate 401 is rotatably connected to the side of the brush roller 4. A fixing block 402 is fixed to the lower surface of the mounting plate 401. A fixing groove corresponding to the fixing block 402 is opened on the upper surface of the rotating plate 309. The fixing block 402 is snapped into the fixing groove. The rotating plate 309 is fixed to the mounting plate 401 by the fixing component 5 and the fixing block 402. A motor is also installed on the other side of the mounting plate 401. One end of the brush roller 4 is connected to the output end of the motor. The fixing component 5 includes a fixing rod 501. A telescopic groove 310 is opened on the surface of the rotating plate 309. The fixing rod 501 passes through the telescopic groove 310. A fixing groove corresponding to the fixing rod 501 is opened on the surface of the fixing block 402. One end of the fixed rod 501 is snapped into the inside of the fixed groove, and the other end of the fixed rod 501 passes through the telescopic groove 310 and is fixed with the pull rod 502; a first spring 504 is sleeved on the surface of the fixed rod 501, and a baffle 503 is also fixed on the surface of the fixed rod 501. A pad 505 is also fixed on the side of the rotating plate 309. There are two pads 505, which are symmetrically arranged on both sides of the pull rod 502. The automatic feeding device for the finished product after flocking realizes the quick replacement of the brush roller 4 through the snapping of the fixed component 5. It can not only eliminate the threads and screw holes of the bolts, reduce the difficulties and safety hazards caused by rust or stripping, but also avoid the failure and potential safety risks caused by the bolts loosening or falling off during operation.

[0033] In use, the device is first placed in a designated location and connected to an external control device and power supply. The control device can be a conventional known device such as a computer. Then, the operator controls the first motor 301 via the control device. The first motor 301 drives the threaded rod 302 to rotate, which in turn drives the threaded tube 303 to move. The threaded tube 303 then drives the moving block to move. The moving block drives the second motor 308 mounted on its side and the rotating plate 309 fixed at the output end of the second motor 308 to move synchronously, thereby moving the brush roller 4 to a suitable position above the conveyor belt 2. Subsequently, the operator controls the motor via the control device to drive the brush roller 4 to clean the flocked objects on the conveyor belt 2. The cleaned finished products fall onto the top plate 603 inside the collection tank 6. As the finished products accumulate, they press down on the telescopic rod 601 and the second spring 602 to prevent the finished products from accumulating too high.

[0034] When the brush roller 4 needs cleaning, the operator controls the second motor 308 via the control equipment. The second motor 308 drives the rotating plate 309 to rotate, which in turn drives the fixed plate and brush roller 4 fixed on its surface to rotate, causing the positions of the new brush roller 4 above and the old brush roller 4 below to be interchanged. Then, the operator pulls the pull rod 502, which moves the fixed rod 501, causing one end of the fixed rod 501 to disengage from the fixed groove. The operator then rotates the pull rod 502 and uses the pad 505 to restrict the position of the pull rod 502, preventing the fixed rod 501 from being pushed by the rebound force of the first spring 504. The operator can then remove the old brush roller 4 above and the mounting plate 401 from the rotating plate 309 for cleaning, reducing downtime and thus reducing losses caused by equipment maintenance and downtime.

[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An automatic unloading device for finished products after flocking, comprising a flocking equipment body (1) and a conveyor belt (2), characterized in that: It also includes a support frame (3) set on one side of the conveyor belt (2), a fixing component (5) is provided inside the support frame (3), a brush roller (4) is provided on the side of the support frame (3), and a collection groove (6) is also provided on one side of the support frame (3). A first motor (301) is fixedly installed on the support frame (3). A threaded rod (302) is fixed to the output end of the first motor (301). A threaded tube (303) is threadedly connected to the surface of the threaded rod (302). A movable plate (304) is fixed to the upper end of the threaded tube (303). A second motor (308) is installed on the side of the movable plate (304). A rotating plate (309) is fixed to the output end of the second motor (308). The brush roller (4) is installed on the surface of the rotating plate (309). The brush roller (4) moves above the conveyor belt (2) through the second motor (308) and the rotating plate (309).

2. The automatic unloading device for finished products after flocking according to claim 1, characterized in that: The brush roller (4) is rotatably connected to a mounting plate (401) on its side. A fixing block (402) is fixed on the lower surface of the mounting plate (401). A fixing groove corresponding to the fixing block (402) is opened on the upper surface of the rotating plate (309). The fixing block (402) is snapped into the fixing groove. The rotating plate (309) is fixed to the mounting plate (401) through the fixing component (5) and the fixing block (402). A motor is also installed on the other side of the mounting plate (401). One end of the brush roller (4) is connected to the output end of the motor.

3. The automatic unloading device for finished products after flocking according to claim 1, characterized in that: The support frame (3) is also fixed with a support rod (306). The upper end of the support rod (306) is fixed to the lower surface of another movable plate (304). A slider (305) is fixed to the side of the movable plate (304). The inner wall of the support frame (3) is provided with a groove (307) corresponding to the slider (305). The slider (305) moves inside the groove (307). The movable plate (304) moves inside the support frame (3) through the slider (305) and the groove (307). There are two sliders (305) and two grooves (307), and they are arranged symmetrically.

4. The automatic unloading device for finished products after flocking according to claim 2, characterized in that: The fixing component (5) includes a fixing rod (501), and the rotating plate (309) has a telescopic groove (310) on its surface. The fixing rod (501) passes through the telescopic groove (310). The fixing block (402) has a fixing groove on its surface that corresponds to the fixing rod (501). One end of the fixing rod (501) is engaged in the fixing groove, and the other end of the fixing rod (501) passes through the telescopic groove (310) and is fixed with a pull rod (502).

5. The automatic unloading device for finished products after flocking according to claim 4, characterized in that: A first spring (504) is sleeved on the surface of the fixed rod (501), and a baffle (503) is also fixed on the surface of the fixed rod (501). A pad (505) is also fixed on the side of the rotating plate (309). There are two pads (505), which are symmetrically arranged on both sides of the pull rod (502).

6. The automatic unloading device for finished products after flocking according to claim 1, characterized in that: The inner wall of the collection tank (6) is fixed with a telescopic rod (601), and the upper end of the telescopic rod (601) is fixed with a top plate (603). A second spring (602) is sleeved on the surface of the telescopic rod (601). There are multiple telescopic rods (601) and second springs (602), and they are evenly arranged in a rectangular shape inside the collection tank (6).

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