Feeding device of material reinspection sample piece automatic production line

Abstract

The utility model relates to the technical field of automatic feeding, in particular to a feeding device of an automatic production line of material reinspection samples, which comprises a base, a tray capable of moving left and right is arranged at the upper end of the base, and a detachable material frame is arranged on the tray. The material racks comprise a first material rack for placing rectangular bars and a second material rack for placing cylindrical bars, the first material rack and the second material rack have various types, and the similar material racks with different types can be simultaneously mounted at the upper end of the tray and are consistent in height after being mounted; according to the tray, different types and different models of material racks can be installed, the combination mode is flexible, installation can be conducted according to requirements, feeding of workpieces of various models can be achieved at a time, use is flexible, the material racks are convenient to disassemble and assemble, use is convenient, universality is high, the industrial problem of feeding of sample pieces of various specifications in a material reinspection production line is solved, and the production efficiency is improved. The cost is reduced, and the processing efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of automatic feeding technology, specifically a feeding device for an automated production line for material re-inspection samples. Background Technology

[0002] The automated production line for material re-inspection samples represents a high degree of integration between advanced manufacturing and intelligent quality control. Through highly integrated automated equipment, intelligent robots, precision machining units, advanced sensors, and a powerful information management system, it achieves the digitalization, networking, and intelligentization of the re-inspection sample preparation process. The resulting leap in efficiency, improved quality stability, enhanced operational safety, and full traceability make it increasingly indispensable in the field of high-precision materials manufacturing, and a key infrastructure for enhancing a company's core competitiveness.

[0003] Material retest specimens are samples used for testing and analyzing the properties of metallic materials. These specimens are typically cut or prepared from raw metal materials and have standard dimensions and shapes. Materials used for retest specimens include titanium alloys, aluminum alloys, high-strength steel, ultra-high-strength steel, and stainless steel. Types of material retest specimens include tensile specimens and impact specimens.

[0004] There are many types and specifications of material re-inspection samples. The current production line feeding device has poor versatility. Each specification of product requires a separate feeding device, which not only increases costs, but also results in low feeding device switching efficiency and poor flexibility. Utility Model Content

[0005] This utility model addresses the aforementioned shortcomings of existing technologies by providing a feeding device for an automated production line for material re-inspection samples. The feeding rack is easy to assemble and disassemble, convenient to use, and highly versatile. It solves the industry pain point of feeding multi-specification samples in material re-inspection production lines, reduces costs, and improves processing efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A feeding device for an automated production line for material re-inspection samples includes a base. The upper end of the base is provided with a tray that can move left and right. The tray is provided with a detachable material rack. The material rack includes a first material rack for placing rectangular bars and a second material rack for placing cylindrical bars. Both the first and second material racks are available in various models. Different models of the same type of material rack can be installed on the upper end of the tray at the same height after installation.

[0008] Preferably, the upper end of the base is provided with a guide rail, one side of the guide rail is provided with a timing belt, the two ends of the timing belt are fixed by timing pulleys, one end of the base is provided with a motor that drives the timing pulleys to rotate, and the lower end of the tray is provided with a slider that cooperates with the guide rail and a clamping block that connects to the timing belt.

[0009] Preferably, a proximity switch is provided on one side of the guide rail, and a detection plate for proximity switch detection is provided at the bottom of the tray.

[0010] Preferably, the outer side of the synchronizing pulley is provided with a protective cover.

[0011] Preferably, the upper end of the tray is provided with positioning holes and bolt holes.

[0012] Preferably, the first material rack includes a base plate, with parallel side plates on both sides of the base plate. The upper ends of the two side plates are provided with positioning grooves for fixing workpieces, and the lower end of the base plate is provided with a first positioning post that mates with the positioning hole.

[0013] Preferably, the side plate is provided with a spring plunger, and the plunger body of the spring plunger is located in the positioning groove.

[0014] Preferably, the second material rack includes a parallel upper support plate and a lower support plate, the corners of the upper support plate and the lower support plate are connected by connecting columns, the bottom of the lower support plate is provided with a support column, the lower end of the support column is provided with a second positioning column that mates with the positioning hole, the surface of the upper support plate is uniformly provided with placement holes, and the upper end of the lower support plate is provided with a positioning ring corresponding to the position of the placement hole.

[0015] Preferably, the base is a box structure, and a box door is provided on one side of the base.

[0016] Preferably, the base has limiting blocks at both ends that cooperate with the tray.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. The tray of this utility model can be equipped with different types and models of material racks, with flexible combination methods. It can be installed according to needs and can realize the feeding of multiple models of workpieces at one time. It is flexible in use, and the material rack is easy to disassemble and assemble. It is convenient to use and highly versatile. It solves the industry pain point of feeding multiple specifications of sample parts in the material inspection production line, reduces costs, and improves processing efficiency.

[0019] 2. The material rack and the pallet of this utility model adopt a plug-in design of positioning pins and positioning holes, combined with bolts for auxiliary fixing, which can complete the material rack switching in a short time and shorten the production line downtime.

[0020] 3. This utility model uses a guide rail and synchronous belt drive method in conjunction with sensors to ensure movement accuracy and improve the success rate of robot grasping.

[0021] 4. The spring plunger of this utility model automatically presses against the end of the rectangular bar to prevent it from shifting during transportation, ensuring safety and reliability. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of the present invention. Figure 1 ;

[0023] Figure 2 This is a schematic diagram of the structure of the present invention. Figure 2 ;

[0024] Figure 3 This is a schematic diagram of the structure of the base and the tray working together;

[0025] Figure 4 This is a schematic diagram of the base structure;

[0026] Figure 5 This is a schematic diagram of the tray structure;

[0027] Figure 6 This is a three-dimensional structural diagram of the first material rack;

[0028] Figure 7 This is the front view of the first material rack;

[0029] Figure 8 This is a schematic diagram of the second material rack.

[0030] In the diagram: 1-Base; 101-Limit block; 102-Proximity switch; 103-Guide rail; 104-Synchronous belt; 105-Motor; 106-Synchronous pulley; 107-Box door; 2-Tray; 201-Positioning hole; 202-Bolt hole; 203-Slider; 204-Clamping block; 205-Detection plate; 3-First material rack; 301-Base plate; 302-Side plate; 303-Positioning groove; 304-Spring plunger; 305-First positioning post; 4-Second material rack; 401-Support post; 402-Second positioning post; 403-Lower support plate; 404-Positioning ring; 405-Connecting post; 406-Upper support plate; 407-Placement hole; 5-Rectangular bar. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] like Figure 1 , Figure 2As shown, a feeding device for an automated production line for material re-inspection samples includes a base 1, which is a box structure with a door 107 on one side. The upper end of the base 1 has a pallet 2 that can move left and right. The pallet 2 has a detachable rack, which includes a first rack 3 for placing rectangular bars 5 (with a quadrilateral cross-section) and a second rack 4 for placing cylindrical bars. The first rack 3 or the second rack 4 can be selected according to requirements. Both the first rack 3 and the second rack 4 have various models, and different models of the same type of rack can be installed on the pallet 2 simultaneously at the same height.

[0033] like Figure 3 , Figure 4 , Figure 5 As shown, the upper end of the base 1 is provided with two guide rails 103, and a synchronous belt 104 is provided between the two guide rails 103. The two ends of the synchronous belt 104 are fixed by synchronous pulleys 106, and a protective cover is provided on the outside of the synchronous pulleys 106. One end of the base 1 is provided with a motor 105 that drives the synchronous pulleys 106 to rotate. The lower end of the tray 2 is provided with a slider 203 that cooperates with the guide rails 103 and a clamping block 204 that is connected to the synchronous belt 104. The synchronous belt 104 can drive the tray 2 to move left and right to complete the loading and feeding.

[0034] The base has limit blocks 101 at both ends that cooperate with the tray 2 to ensure that the slider 203 will not detach from the guide rail 103 and to ensure safe use.

[0035] Two proximity switches 102 are provided on one side of the guide rail 103, corresponding to the loading position and the feeding position of the tray 2 respectively. The bottom of the tray 2 is provided with a detection plate 205 for detection by the proximity switches 102. In use, isolation plates are set on both sides of the middle part of the base 1. Personnel load the workpiece from the loading position. After loading, the tray 2 transports the workpiece to the feeding position, where the robot picks it up.

[0036] The upper end of the tray 2 is provided with a positioning hole 201 and a bolt hole 202.

[0037] like Figure 6 , Figure 7 As shown, the first material rack 3 includes a base plate 301, with parallel side plates 302 on both sides of the base plate 301. The upper ends of the two side plates 302 are provided with positioning grooves 303 for fixing workpieces. The lower end of the base plate 301 is provided with a first positioning post 305 that mates with the positioning hole 201. There are at least two first positioning posts 305, which are directly inserted into the positioning hole 201. The insertion and extraction resistance between the first positioning post 305 and the positioning hole 201 is relatively large, which can ensure the stability and firmness of the first material rack 3 on the pallet 2. In addition, the pallet 2 and the base plate 301 can be fixed together by bolts.

[0038] The dimensions (length, width, depth) and spacing of the positioning grooves 303 of different models of the first material rack 3 are different, and they are used to place rectangular bars 5 of different lengths and thicknesses. A spring plunger 304 is provided on one of the side plates 302. The plunger body of the spring plunger 304 is located in the positioning groove 303. Both ends of the rectangular bar 5 are placed in the positioning groove 303, and one end is held in place by the spring plunger 304 to ensure the stability of the workpiece.

[0039] like Figure 8 As shown, the second material rack 4 includes a parallel upper support plate 406 and a lower support plate 403. The corners of the upper support plate 406 and the lower support plate 403 are connected by connecting posts 405. The bottom of the lower support plate 403 is provided with a support post 401, and the lower end of the support post 401 is provided with a second positioning post 402 that mates with the positioning hole 201. The surface of the upper support plate 406 is uniformly provided with placement holes 407, and the upper end of the lower support plate 403 is provided with a positioning ring 404 corresponding to the position of the placement hole 407. The insertion and removal resistance between the second positioning post 402 and the positioning hole 201 is relatively large, which can ensure the stability and firmness of the second material rack 4 on the tray 2. In addition, the lower support plate 403 can be fixed to the base plate 301 by bolts.

[0040] Different models of the second material rack 4 have different distances between the upper support plate 406 and the lower support plate 403, different heights of the support column 401, and different diameters of the placement hole 407 and the positioning ring 404. This allows them to hold cylindrical bars of different diameters and lengths.

[0041] In use, first select the rack type according to the shape of the workpiece (rectangular bar 5, cylindrical bar), and then select the appropriate rack model according to the size of the bar (there can be multiple models, and the pallet 2 of this application can install up to 5 racks at a time). Install the racks side by side on the upper end of the pallet 2. After installation, manually put the workpieces into the racks one by one, start the motor 105, and the pallet 2 will transport the workpieces to the loading position for the robot to grab.

[0042] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A feeding device for an automated production line for material re-inspection samples, characterized in that: The device includes a base, the upper end of which is provided with a tray that can move left and right. The tray is provided with a detachable rack, which includes a first rack for placing rectangular bars and a second rack for placing cylindrical bars. Both the first rack and the second rack are available in various models, and racks of the same type of rack of different models can be installed on the upper end of the tray at the same height after installation.

2. The feeding device for an automated production line for material re-inspection samples as described in claim 1, characterized in that: The upper end of the base is provided with a guide rail, and a timing belt is provided on one side of the guide rail. The two ends of the timing belt are fixed by timing pulleys. One end of the base is provided with a motor that drives the timing pulleys to rotate. The lower end of the tray is provided with a slider that cooperates with the guide rail and a clamping block that connects to the timing belt.

3. The feeding device for an automated production line for material re-inspection samples as described in claim 2, characterized in that: A proximity switch is provided on one side of the guide rail, and a detection plate for proximity switch detection is provided at the bottom of the tray.

4. The feeding device for an automated production line for material re-inspection samples as described in claim 2, characterized in that: The outer side of the synchronous pulley is equipped with a protective cover.

5. The feeding device for an automated production line for material re-inspection samples as described in claim 1, characterized in that: The upper end of the tray is provided with positioning holes and bolt holes.

6. The feeding device for an automated production line for material re-inspection samples as described in claim 5, characterized in that: The first material rack includes a base plate, with parallel side plates on both sides of the base plate. The upper ends of the two side plates are provided with positioning grooves for fixing workpieces, and the lower end of the base plate is provided with a first positioning post that mates with the positioning hole.

7. The feeding device for an automated production line for material re-inspection samples as described in claim 6, characterized in that: The side plate is provided with a spring plunger, and the plunger body of the spring plunger is located in the positioning groove.

8. The feeding device for an automated production line for material re-inspection samples as described in claim 5, characterized in that: The second material rack includes a parallel upper support plate and a lower support plate. The corners of the upper support plate and the lower support plate are connected by connecting columns. The bottom of the lower support plate is provided with a support column, and the lower end of the support column is provided with a second positioning column that mates with the positioning hole. The surface of the upper support plate is evenly provided with placement holes, and the upper end of the lower support plate is provided with a positioning ring corresponding to the position of the placement hole.

9. The feeding device for an automated production line for material re-inspection samples as described in claim 1, characterized in that: The base is a box structure, and a box door is provided on one side of the base.

10. The feeding device for an automated production line for material re-inspection samples as described in claim 1, characterized in that: The base has limiting blocks at both ends that cooperate with the tray.

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